SUPER SEAL Python STR609 Owner's Manual

Truck restraint

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Python STR609 Truck Restraint

Owner's Manual

IMPORTANT

Read and fully understand entire contents of this manual before installing, operating, or

servicing this equipment. Failure to do so may result in property damage, bodily injury, or

death.

Table of Contents

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Summary of Contents for SUPER SEAL Python STR609

Page 1 Python STR609 Truck Restraint Owner’s Manual IMPORTANT Read and fully understand entire contents of this manual before installing, operating, or servicing this equipment. Failure to do so may result in property damage, bodily injury, or death.
Page 2 Warranty SUPER-SEAL STANDARD WARRANTY Super-Seal warrants that its products will be free from defects in design, materials, and workmanship for one year (365 days) from the date of shipment. Install, maintain, and operate products within their rated capacities and/or specified design parameters. LIMITATION OF LIABILITY Super-Seal, in any event, shall not be liable for any loss of any equipment or incidental or consequential damages of any kind, whether for breach of warranty, negligence, or strict...
Page 3: Table Of Contents
Table of Contents Owner Responsibility ......................... 1 Introduction ..........................2 About ............................2 Safety Information and Warnings ....................3 Safety Warnings ........................3 Operational Safety Warnings ....................4 Level 4 ..........................4 Level 3 ..........................4 Level 2 ..........................5 Level 1 ..........................
Page 4: Owner Responsibility
Owner’s Manual Python STR609 Truck Restraint Owner Responsibility 1. By owning the Super-Seal Truck Restraint, you should recognize the inherent dangers of the interface between the dock and transport vehicle. You should train and instruct operators to use the dock equipment according to the information provided below.
Page 5: Introduction
Introduction About As one of Super-Seal’s premium dock products, the Python STR609 Truck Restraint is designed for safety and reducing the risk of dock accidents. With a high-visibility hook-style restraint arm, it is the ideal solution for keeping workers, equipment, and cargo safer during loading and unloading.
Page 6: Safety Information And Warnings
Owner’s Manual Python STR609 Truck Restraint Safety Information and Warnings This manual contains safety warnings specifying areas where potential hazards exist. You must follow these safety warnings to prevent the possibility of property damage, serious injury, or death. Safety Warnings...
Page 7: Operational Safety Warnings
Owner’s Manual Python STR609 Truck Restraint Operational Safety Warnings DANGER Read these safety instructions before installing, operating, or servicing the dock leveler. Failure to follow these safety instructions may result in property damage, serious injury, or death. Level 4 DANGER ▪...
Page 8: Level 2
Owner’s Manual Python STR609 Truck Restraint Level 2 CAUTION ▪ Do not use the Vehicle Restraint as a step. ▪ Do not operate leveler until transport vehicle is: ▪ Parked against the dock bumpers ▪ Secured by a vehicle restraint and/or chocks ▪...
Page 9: Lockout/Tagout Procedures
Owner’s Manual Python STR609 Truck Restraint Lockout/Tagout Procedures WARNING Always lockout and tagout the power source before working with electrical devices or controls according to OSHA regulations and approved local electrical codes. The Occupational Safety and Health Administration (OSHA) require that: 1.
Page 10: Start Up Instructions
Owner’s Manual Python STR609 Truck Restraint Start UP Instructions WARNING ▪ Do not TEST the restraint unless the area is clear and safe. To perform the Start Up sequence *Turn power to control panel “OFF”. * Turn or press and hold “BYPASS” while turning power back ON”.
Page 11: Operating Instructions
Owner’s Manual Python STR609 Truck Restraint Operating Instructions WARNING ▪ Do not operate the restraint until the transport vehicle is parked squarely against the dock bumpers. ▪ Do not enter the truck/trailer unless: ▪ The dock leveler lip is resting securely on the truck/trailer bed.
Page 12: Securing Vehicle
Owner’s Manual Python STR609 Truck Restraint Figure 1: Control Panel Securing Vehicle 1. When vehicle is in position, push button to “ENGAGE”. 2. Inspect the truck restraint to ensure proper engagement. The notch on top of the hook must wrap over the vehicle’s ICC bar. See Figure 2. If you secure the vehicle properly, the control box light will turn green and traffic light will turn red.
Page 13: Releasing Vehicle
Owner’s Manual Python STR609 Truck Restraint Figure 3: Improperly secured Releasing Vehicle 1. Store the dock leveler. 2. Push button to “RELEASE”. The control box light will turn red and traffic light will turn green. 3. Vehicle may now pull out.
Page 14: Maintenance
Owner’s Manual Python STR609 Truck Restraint Maintenance It is recommended to set scheduled maintenance to keep the leveler in good operating WARNING condition. Follow maintenance procedures below as outlined; these are suggested guidelines for maintaining and servicing the leveler. ▪...
Page 15 Owner’s Manual Python STR609 Truck Restraint Adjustments warning, and caution inspection and and 180-day labels and signs to adjustments. inspection and make sure they are 2. Inspect dock adjustments. visible. Replace labels bumpers. 4 inches 2. Inspect the motor and signs as required.
Page 16 Owner’s Manual Python STR609 Truck Restraint modules as required. See the PARTS LIST for part numbers. 4. Check the outside communication light. The RED or GREEN light should be working at all times. Push the buttons on the control box to be certain both lights are working.
Page 17: Lubrication And Cleaning
Owner’s Manual Python STR609 Truck Restraint Figure 4: Chain adjustment Lubrication and Cleaning Notice Use only lubricants as indicated. Failure to do so may cause operational problems. ▪ Lubricate the drive chain thoroughly with the chain tube. ▪ Lubricate the four roller bearings using the grease fittings located on the top and bottom roller shafts.
Page 18 Owner’s Manual Python STR609 Truck Restraint Figure 6: Lubrication point (Bottom View) Figure 7: Anchoring and cleaning points...
Page 19: Replacing The Chain
Owner’s Manual Python STR609 Truck Restraint Replacing the chain 1. Turn power off 2. Remove motor cover 3. Loosen tension bolt 4. Loosen motor bolts and lift/ raise motor up approximately ½” semi-tighten motor bolt to hold the motor in position 5.
Page 20: Troubleshooting
Owner’s Manual Python STR609 Truck Restraint Troubleshooting WARNING Do not service this product unless you have read and followed the Safety Practices, Warnings, and Operation instructions contained in this manual. Failure to follow these safety practices could result in death or serious injury.
Page 21 Owner’s Manual Python STR609 Truck Restraint working. Hook and lights work but the a. Improper wiring. a. Check wiring. alarm horn continuously sounds. Carriage assembly does not a. Weak or broken springs. a. Replace. return to the proper stored b. Bent roller track plate.
Page 22: Appendix A - Replacement Parts
Owner’s Manual Python STR609 Truck Restraint Appendix A – Replacement Parts...
Page 23 Owner’s Manual Python STR609 Truck Restraint ITEM PART DESCRIPTION QTY. NUMBER 17-0095 ROLLER TRACK WELDMENT 17-0000 CARRIAGE ASSEMBLY 17-0155 SLOPE EXTENSION ARM 17-0059 FLANGE FOR HOOK BEARING SB 206 Jul-40 HOOK WASHER, OD 1 7/8", ID 1 1/4", THICK 0.134"...
Page 24 Owner’s Manual Python STR609 Truck Restraint ITEM PART DESCRIPTION QTY. NUMBER 3-8-16X1 Grade 5 Zinc-Plated Steel Hex Head Cap 14-0235 Screw 92865A624 0.25-28x0.75 Hex Flange Cap Screw Fully Threaded 07-0178 Zinc Finish Steel Serrated 07-0179 0.25-20x0.25 Steel Cup Point Set Screw 91375A533...