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AROSTOP 30 S/A User Manual And Parts List

Positioning system
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Positioning system Arostop 30/65 S/A
User manual/Parts list
Version 2022-01

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Summary of Contents for AROSTOP 30 S/A

  • Page 1 Positioning system Arostop 30/65 S/A User manual/Parts list Version 2022-01...

  • Page 2: Table Of Contents

    Arostop AS 30 / 60 - Manual Inhoud Introduction ............................. 4 CE-Marking ..........................4 Warranty..........................4 Disclaimers ..........................4 Standard machine and accessories ..................4 Not belonging to the machine ....................4 Using the manual ........................4 Safety ............................... 5 Rules for general safety ......................
  • Page 3 Arostop AS 30 / 60 - Manual Other ............................. 24 Transport ..........................24 6.2 Storage ............................24 6.3 Repair and maintenance ......................25 6.4 Maintenance requirements ......................25 6.5 Cleaning ............................25 6.6 Repairs ............................25 6.7 Replacing parts ..........................25 6.8 Parts list ............................

  • Page 4: Introduction

    Arostop AS 30 / 60 - Manual 1. Introduction Thank you for choosing an Arostop system. We are happy to have you in our long list of satisfied customers. 1.1 CE-Marking This machine is designed and build with the requirement of the machinery directive 2006/42/CE.

  • Page 5: Safety

    Arostop AS 30 / 60 - Manual 2. Safety Read this chapter carefully, as it lists important information concerning safety. This machine is designed so it can be used and maintained safely. This applies to application, conditions and requirements as described in this manual. Reading this manual and following the instructions given is mandatory for anyone working with the machine.

  • Page 6: Prohibited Use

    Arostop AS 30 / 60 - Manual 16. Strictly comply with all warning labels and decals on the machine. Never remove any of the labels. Replace worn or damaged labels immediately. 17. Always disconnect and shut off the power supply when performing maintenance work on the machine.

  • Page 7: Warnings On The Machine

    Arostop AS 30 / 60 - Manual The emergency switch can be released after the danger has been eliminated. The system will not start yet, but can now be started normally. The emergency stop can also be used in the event of a sudden threat of danger, such as incorrect operation or crushing of products.

  • Page 8: General

    The length measuring system (S/A) is a system to position material on the right length. It consist of an angle steel equipped with rack-and-pinion gear, linear guide and a stopper or clamp. The total length of the system is on customer specification. The system is controlled by an AROSTOP controller. Stopper...

  • Page 9: Installation

    Arostop AS 30 / 60 - Manual The A is mounted on a roller conveyor and electrically connected to the machine tool. The roller conveyor with measuring system stands for a working machine (e.g. sawing machine, punch, drilling machine). The material to be processed is placed in the clamp of the stop.

  • Page 10: Electric

    Arostop AS 30 / 60 - Manual 3.2.2 Electric The locally applicable regulations must be observed. The machine is supplied without a power cable. Usually a connection with cord and socket is required. Lay the cord in such a way that damage is prevented. Mount additional shielding if NOTE necessary.

  • Page 11: Operation

    Arostop AS 30 / 60 - Manual 4. Operation 4.1 System construction The Machine is structured as follows: A steel angle profile is attached to the roller conveyor, which profile is equipped with a rack and lineair guide. Together they serve to drive and guide the positioning unit.

  • Page 12: Working With The System

    Arostop AS 30 / 60 - Manual 4.4 Working with the system The S is fully automatic (positioning the correct machining length), the machine tool must be operated manually after the material has touched the stop. Continuous operator supervision is required during the process.

  • Page 13: Control Panel

    Arostop AS 30 / 60 - Manual 4.6.1 Control panel Menu navigation (function keys) Text box navigation Input Start / Stop Version 2022-01...
  • Page 14 Arostop AS 30 / 60 - Manual 4.6.1.1 Navigation Keys Description / function Menu navigation For operating the menu. This menu is always Function keys (F1 … F5) displayed at the bottom of the screen. Text box navigation Navigation in tables/scrolling through the Arrows program steps / jog the axis.

  • Page 15: Initialization

    Arostop AS 30 / 60 - Manual 4.6.2 Initialization Before the system can be used, the machine must be initialized. You can do this by pressing Start when the following message is displayed: “Press Start to start homing”, see images below.

  • Page 16: Manual Cycle

    Arostop AS 30 / 60 - Manual 4.6.3 Manual cycle Press the function key F1 for Manual to get into the manual cycle. Here, depending on your license, you can manually control the X, Y and Z-axes. Manual (XYZ-license) Manual (X-license) With the X licenses, you have the option to choose between incremental and absolute modes.

  • Page 17: Automatic Cycle

    Arostop AS 30 / 60 - Manual When you have selected the desired drilling program (Z-axis), you can start it immediately by pressing Start. NOTE The Z-axis program box should be selected when you press start. Pause and stop Pressing Stop once before the target position is reached or the drilling program is completed causes everything to be paused.
  • Page 18 Arostop AS 30 / 60 - Manual File name Y-length of the product X-length of the product Add coordinates In the table you can enter all X and Y coordinates as well as the desired tools for your program. For the tool, use the desired tool number (1-5) or the number of the desired drilling program (11-19).
  • Page 19 Arostop AS 30 / 60 - Manual Sample program with incremental steps In this example, the first location is at (500, 400). The next line says that an X interval of 10 and a Y interval of 0.4 will be performed. This results in 5 locations with the following coordinates: (500, 400), (510, 400), (520, 400), (530, 400), (540, 400).

  • Page 20: Setting

    Arostop AS 30 / 60 - Manual 4.6.4.3 File type Created automatic programs are of the type .csv. Externally created files must be of the following types to be read:  .csv (internal format as shown below)  .dstv (only plus-license) The format in the .csv file should be as follows:...
  • Page 21 Arostop AS 30 / 60 - Manual Axis Settings VelocityJog** Speed while jogging [mm / sec]. The distance that is added when the jog buttons (arrow buttons) JogOffset** are released [mm]. This is to adjust the behaviour of the system when jogging.
  • Page 22 Arostop AS 30 / 60 - Manual Program selection At the top, select the drilling program (11-19) you wish to modify. Z-axis position You can also set the speed of the drill (Rpm) and the feed (Feed) at the top. Below that you set a target position for the Z-axis, after which you have to press Start to move to this position.

  • Page 23: Adjustment Of Work

    Arostop AS 30 / 60 - Manual 4.6.5.3 New license For a new license, contact your supplier and provide your Device number. You can see this number by pressing the function key for “New Lic.” when you are in the settings.

  • Page 24: Risks

    Arostop AS 30 / 60 - Manual 5. Risks Read this chapter carefully!  Never place hands on the steel angle line or stop during positioning.  Never put hands between the stopper and the material.  Never place hands between a flipover stop and a roller conveyor.

  • Page 25: Repair And Maintenance

    Arostop AS 30 / 60 - Manual 6.3 Repair and maintenance During repair and maintenance work, the electrical supply must be switched off by means of the key switch. It is not allowed to test run the machine with safety devices turned off or the guards removed.

  • Page 26: Parts List

    Arostop AS 30 / 60 - Manual 6.8 Parts list 01/02 Angle steel Motor Rack Reductor Bracket Flange Guide Bearing Connector Rail C-wagon Trolley Motor plate Bearing N10 Key Shaft N11 Key Gear Ring 6.8 Decommission When the machine is decommissioned, the waste management rules in force at the place and time of decommissioning must be observed.

  • Page 27: Options

    Arostop AS 30 / 60 - Manual 7. Options There are two variants of the system described in this chapter. NOTE The information in this manual applies to both types. The positioning unit is available in 2 versions: 1. Positioning system Type 30 (AS 30M/A) positioning/pushing profiles up to 300mm.

  • Page 28: Stopper

    Arostop AS 30 / 60 - Manual 7.2 Stopper 7.2.1 Fixed stopper The stopper is fixed bolted to the measuring system. Fixed stopper 7.2.2 Manual flipover stop The stopper is easy lifted by hand for a free passage of the product on the discharge roller conveyor.

  • Page 29: Electric Flipover With Sensor

    Arostop AS 30 / 60 - Manual 7.2.4 Electric flipover with sensor This version is exactly the same as the electric folding version, only this type is equipped with a so- called "creep" function and can only be used if a manually operated powered roller conveyor is used.

  • Page 30: Connection Requirements

    Arostop AS 30 / 60 - Manual 9.1 Connection requirements Version 2022-01...
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  • Page 38: Connection Retraction On Mep Machines

    Arostop AS 30 / 60 - Manual 9.1.1 Connection retraction on MEP machines 9.1.2 Electric Required power: Voltage 230 V +/- 10% Number of conductors 1 (1 phase, earth and zero) Frequency 50 Hz. +/- 1% incremental 50 Hz. +/- 2% short...

  • Page 39: Appendix 1 - License Overview

    Arostop AS 30 / 60 - Manual Appendix 1 – License overview This appendix provides an overview of the various licenses and their included functionalities. XYZ+ number of axes Jog function Retract function zero point Piece counter Programmable In position output...

  • Page 40: Appendix 2 - Parameterlist 112S / 112

    Arostop AS 30 / 60 - Manual Appendix 2 - Parameterlist 112S / 112 Customer Date Device ID. GlobalSettings Manager password FactoryPassword User Password Machinesettings SawKerf SensorOffset RetractEnabled RetractDelay RetractTime RetractOffset DrivesComport Axis Settings X VelocityJog JogOffset VelocityNormal VelocitySlow VelocityMarkDetect...

  • Page 41: Appendix 3 - Optional: Connection Requirements Laser Package

    Arostop AS 30 / 60 - Manual Appendix 3 - Optional: Connection requirements laser package Version 2022-01...
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This manual is also suitable for:

65 s/aAs 30m/aAs 65m/aAs 30As 65

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