Campagna T-Rex RR 2020 Owner's Manual

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OWNER'S MANUAL

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Summary of Contents for Campagna T-Rex RR 2020

Page 1 OWNER’S MANUAL...
Page 2 CAMPAGNA MOTORS 1351 Ampère, suite F Boucherville, QC J4B 5Z5 CANADA Phone: 450.641.2112 Toll free: 1.877.641.2112 Fax: 450.641.4112 customerservice@campagnamotors.com www.campagnamotors.com...
Page 3 T-REX RR ® OWNER’S MANUAL MPMA041-EN LAST REVISED:07/08/20...
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Page 5: Owner's Satisfaction
OWNER’S SATISFACTION Your satisfaction is important to your authorized Campagna dealer and to us. If you have a problem concerning warranty or service, please take the following action: Contact the owner and/or the service manager of your authorized Campagna dealer. Fully explain your problem and ask for assistance in resolving the situation.
Page 6 In order to provide a permanent record, all warranty and service resolution takes place only through written correspondence. APPLY CONTACT INFORMATION STICKER HERE...
Page 7: Foreword
Remember, practice makes perfect. To ensure a long, trouble-free life of your T-REX RR, give it the proper care and maintenance described in this manual. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 8 In few cases, due to improvements in design and performance during production, there may be minor discrepancies between the actual vehicle and the illustrations and texts in this manual. All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Campagna.
Page 9: Registering Your T-Rex Rr
Motors by filling the registration information in the table on the next page and faxing it or mailing it to Campagna Motors. Our coordinates (fax and address information) can be found on the back of the front cover. You can also register your vehicle by using the Campagna Motors’ website at the address https://campagnamotors.com/register-your-vehicle/.
Page 10 OWNER INFORMATION FIRST NAME LAST NAME STREET ADDRESS STREET (CONT’D) CITY STATE/PROVINCE COUNTRY ZIP/POSTAL CODE PHONE NUMBER EMAIL VEHICLE INFORMATION MODEL DATE OF PURCHASE DEALERSHIP NAME...
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Page 13: Table Of Contents
CONSUMER INFORMATION ........................30 LOCATION OF LABELS ..........................32 Engine Oil and Filter ..........................32 Vehicle Emission Control Information Label..................33 Important Drive Chain Information ...................... 34 CMVSS 208 ............................35 LOADING INFORMATION ........................... 36 CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 14 VEHICLE’S ANATOMY ..........................39 GENERAL INFORMATION ........................... 49 Meter Instruments ..........................49 Analog Displays / Instruments ......................50 Multi-Function (Digital) Display ......................51 Indicators ............................52 Range ..............................56 Fuel Down to Reserve ........................57 Coolant Temperature Too High ......................58 Engine Fault ............................
Page 15 Adjusting the Passenger Side Footrest ....................122 Seat Backrest Adjustment ........................123 Refueling ............................125 Fuel Requirements ..........................126 Octane Rating ........................... 127 Gasoline Containing Oxygenates (Alcohols & Ethers) ..............128 Electrical Accessories ......................... 129 CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 16 12 V Electrical Outlet ........................129 Battery Charger ..........................130 ENGINE BREAK-IN ............................ 131 HOW TO DRIVE THE T-REX RR ......................... 133 Starting the Engine ..........................133 Removing the Parking Brake ......................135 Vehicle Use ............................137 Forward Operation ........................... 137 Reverse Gear Operation ........................
Page 17 Emission Control Information ......................164 Crankcase Emission Control System ....................164 Exhaust Emission Control System ....................... 165 Noise Control System Modifications ....................166 Engine Oil Maintenance ........................167 Engine Oil Level Check ........................168 CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 18 Correction ............................172 Cooling System Inspection and Maintenance ..................173 Radiator and Cooling Fan ......................... 173 Radiator Hoses ..........................174 Coolant ............................. 174 Coolant Level Inspection ........................177 Coolant Level Correction ........................178 Coolant Change ..........................179 Evaporative Emission Control System ....................180 General Information .........................
Page 19 General Information ......................... 189 Inspection ............................189 Drive Chain ............................191 General Information ......................... 191 Slack Inspection ..........................192 Slack Adjustment ..........................193 Wear Inspection ..........................196 Lubrication ............................198 CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 20 Wheel Alignment ..........................199 General Information ......................... 199 Inspection ............................199 Adjustment ............................199 Tires ..............................200 General Information ......................... 200 Tire Pressure Inspection ........................201 Tire Pressure Adjustment ......................... 202 Wear and Damage ..........................203 Battery ..............................206 General Information ......................... 206 Battery Charge ..........................
Page 21 Lubrication ............................217 Extra Care ............................218 Bolt and Nut Tightening ........................219 Cleaning .............................. 221 General Information ......................... 221 Preparation for washing ........................221 Where to be careful ......................... 222 CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 22 Washing ............................223 After washing ........................... 224 Drying ............................... 225 STORAGE INSTRUCTION .......................... 226 General Information ........................... 226 Vehicle Preparation for Storage ......................226 Vehicle Preparation after Storage ...................... 228 TROUBLESHOOTING ..........................229 REPORT SAFETY DEFECTS ........................231 EMISSION SYSTEM WARRANTY STATEMENT ................... 232 DISTRIBUTOR’S LIMITED WARRANTIES EMISSION CONTROL SYSTEMS ..........
Page 23 Vehicle’s Selling or Moving Information ..................... 244 PERIODIC MAINTENANCE CHART ......................246 MAINTENANCE RECORD .......................... 251 CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 24 TABLES LIST Table 1 - Fully Operational Service Brake Minimum Stopping Distance ...........30 Table 2 - Fuel Recommended Minimum Octane Rating ..............127 Table 3 - Engine Break-in Limitations ....................131 Table 4 - Vehicle’s Recommended Preload ..................149 Table 5 - Recommended Tire Pressure ...................161 Table 6 - Engine Oil Specifications ....................172 Table 7 - Drive Chain Recommended Slack ..................192 Table 8 - Drive Chain Slack Adjuster Elements Tightening Torques ..........195...
Page 26: Specifications
SPECIFICATIONS DIMENSIONS OVERALL LENGTH 138 IN 3505 MM OVERALL WIDTH 78 IN 1981 MM OVERALL HEIGHT 42 IN 1067 MM WHEELBASE 90 IN 2286 MM GROUND CLEARANCE 4.12 IN 114 MM ENGINE TYPE DOHC, 4-CYLINDER, 4-STROKE, LIQUID-COOLED DISPLACEMENT 1441 CC (87.93 CU IN) BORE AND STROKE 84.0 MM X 65.0 MM (3.3 X 2.6 IN) COMPRESSION RATIO...
Page 27 SPARK PLUG NGK CR9EIA-9 TRANSMISSION TRANSMISSION TYPE 6-SPEED, CONSTANT MESH, RETURN SHIFT CLUTCH TYPE WET, MULTI DISC DRIVING SYSTEM CHAIN DRIVE REDUCTION RATIO 3.412 SPROCKETS FRONT / REAR 17 / 58 CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 28 GEAR RATIOS 2.611 1.947 1.545 1.333 1.154 1.036 REVERSE 2.470 FRAME MULTI-TUBULAR STEEL FRAME WHEELSIZE AND FUEL TANK CAPACITY FRONT TIRES SIZE 205/45R16 REAR TIRE SIZE 295/40R18 FRONT WHEELS SIZE 16 IN X 7 IN...
Page 29 TAIL BRAKE LIGHT/REAR TURN SIGNAL 12 V, 4 W STOP LIGHT/0.8 W REAR LIGHT (X 2) THIRD BRAKE LIGHT L.E.D. 12 V, 3 W BACKUP LIGHT 12 V, P21W (X 2) CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 30: Consumer Information
The information presented shows results obtainable by skilled drivers under controlled road and vehicle conditions. Table 1 - Fully Operational Service Brake Minimum Stopping Distance STOPPING DISTANCE FROM 70 MPH (113 KM/H) TO 0 MPH (0 KM/H) Manufacturer: CAMPAGNA MOTORS...
Page 31 These serial numbers may be needed by your dealer when ordering parts. Frame (Vehicle) Serial Engine Serial Number Number Location Location CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 32: Location Of Labels
LOCATION OF LABELS Engine Oil and Filter...
Page 34: Important Drive Chain Information
Important Drive Chain Information...
Page 35: Cmvss 208
CMVSS 208 NOTE This vehicle does not comply with the requirements of the dynamic crash test set out in CMVSS208. NOTE This information label does not apply to U.S. vehicles. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 36: Loading Information
T-REX RR components. With the exception of genuine T-REX RR parts and accessories, Campagna has no control over the design or application of the accessories. In some cases, improper installation of or use of the accessories, or vehicle modification, will void the T-REX RR warranty.
Page 37 This T-REX RR was not designed to tow any trailer or any other vehicle. Campagna does not design nor manufacture trailers for your T-REX RR and cannot predict the effect of such accessory on the handling or the stability.
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Page 40 ITEM DESCRIPTION PICTURE NO HI-BEAM AND LOW-BEAM HEADLIGHTS FRONT TURN SIGNAL HEADREST UPPER A-ARM LOWER A-ARM ANTI-SWAY BAR FRONT SHOCKS ABSORBERS FRONT WHEEL ROLL PROTECTION LOOP ENGINE AIR INTAKE...
Page 42 ITEM DESCRIPTION PICTURE NO FRONT SIDE MARKER / FRONT LATERAL SIDE MARKER MID-WAY SIDE MARKER TAIL SIDE MARKER / REAR LATERAL FLASHERS THIRD BRAKE LIGHT TAILLIGHT FAIRING AIR INTAKE HOSES REAR SHOCKS ABSORBERS RADIATOR RADIATOR AIR DEFLECTOR FILLER CAP OF THE RADIATOR RESERVOIR LEFT LOWER AIR INTAKE (RADIATOR AIR INTAKE) BATTERY TENDER SLAVE JACK...
Page 44 ITEM DESCRIPTION PICTURE NO REAR TURN SIGNAL TAIL BRAKE LIGHT BACKUP LIGHT LICENSE PLATE LIGHT REAR REFLECTORS TAILLIGHT FAIRING DRIVE CHAIN EXHAUST MUFFLER REAR WHEEL...
Page 46 ITEM DESCRIPTION PICTURE NO FRONT HOOD SIDE PANEL TAIL SCOOP ENGINE COVERS FRONT FENDER WIND DEFLECTOR SEAT’S BACKREST SEAT BELTS FUEL CAP...
Page 48 ITEM DESCRIPTION PICTURE NO STEERING WHEEL METER INSTRUMENTS MULTIFUNCTION BUTTONS 12V POWER OUTLET SHIFTER LEVER ADDITIONAL INDICATORS ENGINE START BUTTON IGNITION SWITCH...
Page 50: Analog Displays / Instruments
Analog Displays / Instruments Speedometer and Tachometer The speedometer shows the speed of the vehicle. The odometer shows the total distance the vehicle has been driven. The trip meter shows the distance travelled since it was reset to zero. The tachometer shows engine speed in revolutions per minutes (r/min, rpm). On the right-hand side of the tachometer is a portion called the “red zone”.
Page 51: Multi-Function (Digital) Display
MULTIFUNCTION DISPLAY AVERAGE MILEAGE/CURRENT MILEAGE/CRUISING RANGE BATTERY VOLTAGE OUTSIDE TEMPERATURE • CLOCK FUEL GAUGE KTRC LEVEL INDICATOR KTRC MODE INDICATOR POWER MODE INDICATOR ODOMETER/TRIP METER ECONOMICAL RIDING INDICATOR COOLANT TEMPERATURE METER CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 52: Indicators
Indicators NOT USED LEFT TURN SIGNAL INDICATOR (GREEN) WARNING INDICATOR (RED) NEUTRAL INDICATOR (GREEN) FUEL LEVEL WARNING INDICATOR HIGH BEAM INDICATOR (BLUE) ENGAGE/SHIFT UP INDICATOR (YELLOW) RIGHT TURN SIGNAL INDICATOR (GREEN) NOT USED KTRC WARNING INDICATOR (YELLOW) ENGINE WARNING INDICATOR (YELLOW) COOLANT TEMPERATURE WARNING INDICATOR BATTERY WARNING INDICATOR...
Page 53 Refer to the Engage/Shift Up Indicator Lighting Mode Setting section for more information and follow instructions in it. When the turn signal switch is pushed to the right, this indicator blinks. NOTE Do not shift the multifunction meter display while riding for safe operation CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 54 16.0 V. If the voltage is less than 11.0 V, charge the battery. If the voltage is more than 16.0 V, or if indicators still go on after charging the battery, have the battery and/or charging system checked by a Campagna dealer.
Page 55 Refuel at the earliest opportunity. The fuel level warning system has malfunctioned. Have the Blink (including fuel level warning system checked by a Campagna dealer. all segments) The KTRC system is not working and the KTRC mode/level indicator and Power mode indicator blink.
Page 56: Range
You must put at least five liters of fuel into the fuel tank for the new level to be registered correctly. NOTE The calculated range is only an approximate reading. Consequently, Campagna recommends that you should not try to use the full range before refuelling.
Page 57: Fuel Down To Reserve
Do not run the fuel tank dry Possible cause: • You still have to the maximum the fuel reserve. approx. 3.25 l • Go fill the tank as soon as possible. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 58: Coolant Temperature Too High
In traffic jams, switch off the engine, but leave the ignition switched on so that the radiator fan continues to operate. • If the coolant temperature is frequently too high, have the fault rectified as soon as possible by a specialist workshop, preferably a Campagna dealer.
Page 59: Engine Fault
If you continue to ride be prepared for unusual engine behaviour (low power, poor throttle response, abrupt stalling, etc.) • Have the fault rectified as quickly as possible by a specialist workshop, preferably a Campagna dealer. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 60: Battery Charge Current Insufficient
Battery is not being charged. If you continue to ride the T-REX RR the on-board electronics will drain the battery. Possible cause: Alternator or alternator drive defective Have the fault rectified as quickly as possible by a specialist workshop, preferably a Campagna dealer.
Page 61: Coolant Temperature Meter
Coolant Temperature Meter The coolant temperature meter indicates temperature of the engine coolant. A. Coolant Temperature Meter If the coolant temperature is below 40°C (104°F), “– –” is displayed. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 62 Stop the engine and check the coolant level in the reserve tank after the engine cools down. If the amount of the coolant is insufficient, add coolant to the reserve tank. If the coolant level is good, have the cooling system checked by a Campagna dealer.
Page 63 ! WARNING ! Stop the engine if the coolant temperature shows “HI.” Prolonged engine operation will result in severe engine damage from overheating. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 64: Additional Indicators
Additional Indicators (At the right of the instrument panel) The additional indicators (pointed by the red arrows) comprise 4 symbols that can lit while using the T-REX...
Page 65 This indicator shows that reverse in engaged and you are ready to go back The symbol ‘’P’’ is displayed in red. • This indicator shows that the parking brake in applied CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 66 As soon as you see the symbol ‘’BRAKE FAILURE’’ stops the vehicle safely. When this symbol appears, it is very risky to use the vehicle. At any time, it is possible to lose the vehicle’s brakes. Make an appointment immediately with a Campagna authorized dealer to fix this problem.
Page 67: Multifunction Display: Menu Selection
The multifunction buttons are used to operate the various functions displayed in the multifunction meter. 1: SELECT Button 2: UP button 3: DOWN button With these buttons, you can select desired functions. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 68 The picture on the right shows the flow of the display modes when pushing the UP button.
Page 70 The picture below shows the flow of the display modes when pushing the SELECT button first. After, a combination of multiple button selections is necessary to navigate thought all the display modes. 1: SELECT Button 2: UP button 3: DOWN button 4: Flow when pushing SELECT button...
Page 71 Hold it in until the average mileage values resets to “– –. –.” NOTE When the battery is disconnected, the average mileage resets to “– –.–.” After resetting the average mileage, the numerical value is not displayed until the vehicle has travelled 100 m (328 ft). CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 72 Current Mileage (CURRENT) The current mileage display is renewed every 4 seconds. Push the UP button to display the current mileage. Current Mileage NOTE When the ignition switch is turned on, the numerical value shows “– –.–.” After a few seconds of riding the numerical value is displayed.
Page 73 This display shows the cruising range by numerical value, and indicates the cruising range from the remaining fuel in the fuel tank. This cruising range display is renewed every 20 seconds. Push the UP button to display the cruising range. Cruising Range CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 74 NOTE The cruising range value is no longer shown if the fuel level gets too low after the fuel level warning indicator starts blinking. To recover the cruising range value display, add fuel to at least the level needed for the fuel level warning indicators to stop blinking.
Page 75 The battery voltage may not be displayed correctly in this meter when the battery voltage is less than 9.0 V or more than 16.0 V. The battery voltage shown in this display may differ from the numerical value measured by another device. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 76 Outside Temperature (OUTSIDE) This display shows the outside temperature by numerical value. The outside temperature display is renewed every 5 seconds. Push the UP button to display the outside temperature. Outside Temperature NOTE The outside temperature can be displayed from –20°C (–4°F) to 60°C (140°F). The outside temperature may not be displayed correctly in this meter when the speed is less than 20 km/h (12 mph), or the outside temperature sensor gets wet.
Page 77 Push the UP button for more than 2 seconds to change the display color of the multifunction display. NOTE The display color of the multifunction display can be changed when the CURRENT, RANGE, BATTERY or OUTSIDE displayed. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 78 Odometer and trip meters The odometer shows the total distance. This meter cannot be reset. To reset the trip meter: Push the DOWN button Hold it in until the display turns to 0.0 NOTE When the odometer comes to 999999, the display is stopped and locked. When the trip meter reaches 9999.9 while riding, the meter resets to 0.0 and continues counting.
Page 79 - Unit Setting: UNIT (KM/L, L/100KM, MPG USA, MPG UK) - Engage Indicator Setting: ENGAGE LAMP - Shift Up Indicator Setting: SHIFT LAMP - Engage/Shift Up Indicator Lighting Mode Setting: LAMP MODE - Clock Setting: CLOCK CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 80 Language Setting: Language (ENGLISH, FRANÇAIS) The language displayed in the multifunction meter can be changed between English and French in this Language Setting Menu. Push the SELECT button for 2 seconds. Align the cursor and select language to display by pushing the UP or DOWN button.
Page 81 Select the unit to display by pushing the UP or DOWN button. The unit shifts as the following order (see picture at the right). Push the SELECT button to set the display unit after setting. Flow when pushing UP button Flow when pushing DOWN button CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 82 Engage Indicator Setting: ENGAGE LAMP The engage indicator can be used in closed course competition. Do not use the engage indicator during everyday riding. The engage indicator is used to indicate the preferred timing for clutch engagement under the following conditions: transmission is in 1st gear;...
Page 83 Flow when pushing UP button Flow when pushing DOWN button NOTE Pushing and holding the UP or DOWN button advances the engage/shift up indicator engine speed continuously. The data is maintained even if the battery is disconnected. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 84 Shift Up Indicator Setting: SHIFT LAMP The shift up indicator can be used to indicate the timing for next up shift to prevent engine damage by illuminating the engage shift up indicator once a preset engine speed is reached. To adjust the shift up indicator engine speed setting in the multifunction meter, do the following while the engine is stopped.
Page 85 Flow when pushing UP button Flow when pushing DOWN button NOTE Pushing and holding the UP or DOWN button advances the engage/shift up indicator engine speed continuously. The data is maintained even if the battery is disconnected. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 86 NOTE Engine r/min (rpm) should not be allowed to enter the red zone; operation in the red zone will overstress the engine and may cause serious engine damage. ! WARNING ! Failing to properly observe the road ahead increases the chance of an accident. Do not concentrate on the shift lamp by taking your eyes off the road, observe using peripheral vision.
Page 87 - Push the UP or DOWN button and lighting mode will shift among light on (bright), light on (dim) and blinking while engage/shift up indicator goes on or blinks. - Push the SELECT button to confirm the engage/shift up indicator lighting mode setting after adjustment. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 88 Flow when pushing UP button Flow when pushing DOWN button NOTE The data is maintained even if the battery is disconnected.
Page 89 NOTE Pushing and holding the UP or DOWN button advances the hours or minutes continuously. When the battery is disconnected, the clock is reset to 1:00 and starts working again when the battery is connected. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 90 Fuel Gauge The fuel level in the fuel tank is shown by the number of segments displayed between E (empty) and F (full). Segments E (Empty) F (Full) NOTE When the fuel tank is full, all the segments are displayed. As the fuel level in the tank goes down, the segments disappear one by one from F (full) to E (empty).
Page 91 If the gear position display in the multifunction meter “5” is displayed. shows “□,” the transmission is not properly shifted to When the transmission is in 6th gear, 1st. Be sure to shift the transmission. “6” is displayed. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 92 Economical Riding Indicator When riding the vehicle efficiently, the economical riding indicator appears on the multifunction meter to indicate favorable fuel consumption. Monitoring the economical riding indicator can help the rider maximize fuel efficiency. Economical Riding Indicator ! WARNING ! Failing to properly observe the road ahead increases the chance of an accident resulting in severe injury or death.
Page 93 The instantaneous strength and weakness of the KTRC operation can be checked with the KTRC level indicator in the multifunction meter while the motorcycle is running. The stronger the traction control works, the more the segments go on. KTRC Level Indicator CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 94: Kawasaki Traction Control (Ktrc)
Kawasaki Traction Control (KTRC) KTRC is an intelligent system that calculates the slip level of the rear wheel (wheelspin) during acceleration and controls the optimum slip ratio to suit the riding conditions. KTRC can contribute to a stable ride not only for sports riding but also when riding on a rough or slippery road surface.
Page 95 If the user changes the dimensions of the wheels, he must get the KTRC calibration module to make sure that the system works correctly. ! AVERTIS ! WARNING ! Do not change the dimensions of the wheels/tires so as not to affect the KTRC. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 96 KTRC Mode Setting Remove the foot from the throttle pedal completely. Push the SELECT button to select the KTRC mode indicator. When the KTRC mode indicator is selected, it blinks. Push the UP or DOWN button to select the KTRC mode. The KTRC OFF can be selected only when the vehicle is at a stop.
Page 97 Check the KTRC mode indicator to make sure that the mode has been changed. When the traction control is activated rear wheel starts to break traction, the segment(s) of the KTRC level indicator goes on. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 98 KTRC Mode Indicator KTRC Level Indicator KTRC Warning Indicator (Yellow) For more detailed information about the KTRC warning indicator, the KTRC mode indicator and the KTRC level indicator, see the Indicators section.
Page 99 In the KTRC OFF, the mode is automatically switched to 1, whenever the ignition switch is turned to “OFF” position. Also, the mode is automatically switched to 1, when the ignition switch is turned to “ON” position after the battery is discharged or removed. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 100 Power Mode The Power mode determines the engine power output characteristics and has two settings. The Power mode and the KTRC can be set separately. By combining each setting, the rider can get various riding feelings. For further details on the combined use of the Power mode and the KTRC, refer to KTRC and Power Mode Combination section.
Page 101 Push the SELECT button to select the Power mode indicator. When the Power mode indicator is selected, it blinks. Push the UP or DOWN button to select the Power mode. • UP button: Mode F (Full Power) • DOWN button: Mode L (Low Power) CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 102 NOTE When changing the mode, stop the vehicle. When 30 seconds have passed or the throttle is opened after the Power mode indicator starts blinking, it stops blinking and the selected mode is fixed. The mode can be changed only when the foot is completely removed from the throttle pedal. The display/mode is switched when the button is released.
Page 103 Check the Power mode indicator to make sure that the mode has been changed. Power Mode Indicator NOTE Power mode setting is maintained if the ignition switch is turned to “OFF” position, or if the battery is disconnected. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 104 KTRC and Power Mode Combination By combining the KTRC mode and Power mode, the eight-pattern settings are available to suit the various conditions. For example, on a slippery road surface, combining the Power mode “L” with the KTRC mode “3” can reduce the rear wheelspin.
Page 105 Each T-REX RR has two keys: one is used for the ignition switch and the other locks the suitcase. Blank keys are available at your Campagna dealers. Ask your dealer to make any additional spare keys you may need using your original key as a master.
Page 106 CAUTION The above table (Key Numbers) should not be left filled in the vehicle. Make a copy of it, then fill it and place it in a secure area. Failure to keep those numbers in a safe place will provide an easy solution to thefts. Failure to log those numbers may complicate things up in the event that you lose your keys.
Page 107 Ignition Switch The contact has two positions. The key can be removed from the ignition in position 2. POSITION SYSTEMS ELECTRICAL CIRCUITS (ON) ENGINE (OFF) ELECTRICAL CIRCUITS (OFF) Position 1 ON Position 2 OFF CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 108 NOTE The tail, running position, and license plate lights are on whenever the ignition switch is in the ON position. The headlights go on when the starter button is released after starting the engine. To avoid battery discharge, always start the engine immediately after turning the ignition switch to ON. If you leave the PARK position on for a long time (1 hour), the battery may become totally discharged.
Page 109 The normal and planned use of the engine immobilizer key for the vehicle is described at the previous page. Campagna does not recommend the use of the automatic transmission. The automatic transmission is a permanent transmitted signal from the key to the receptor in the vehicle when the key is at a minimum distance from the receptor.
Page 110 ! AVERTISSEME ! WARNING ! The consumption of the battery of the engine immobilizer key is faster when the automatic transmission is activated. Change the battery every month. ! WARNING ! When the automatic transmission is activated and the engine immobilizer key is at a certain distance from the vehicle (even inside the house, for example), the signal can unlock the immobilizer.
Page 112 Turn Signals Switch (A) When the turn signal switch is pushed down (left) or up (right), the corresponding turn signal flashes on and off. To stop flashing, turn the wheel in the opposite direction of the signal. High-Low Beams Switch (B) This switch is used to select the appropriate headlight mode between high and low beams.
Page 113 Hazard is an emergency signal and shall therefore be used only in emergency situations. NOTE Using the hazards for an extended period may totally discharge the battery. Be careful not to use the hazards for more than 30 minutes straight without allowing the battery to recharge between uses. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 114 Removing the steering wheel To get in the driver’s seat, the steering wheel can momentarily be removed. To remove the steering wheel: 1. Push button (A) located in the rear of the steering wheel. 2. Holding the button (A) down, pull the ring (B) behind the steering wheel toward you. 3.
Page 115 A = closed position B = open position ! WARNING ! Always ensure that the steering wheel is properly bound to the steering column before driving your vehicle. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 116 Getting into the Driver Seat To slip into the driver seat: Remove the steering wheel as previously shown. STEP 1: Grab the frame tube with the right hand and sit down on the highest position of the thight. STEP 2: Put your left hand on the air intake and rotate the two legs at the same time toward the inside of the vehicle.
Page 118 Getting out of the Vehicle To slip out of the driver seat: Remove the steering wheel as previously shown. STEP 1: Detach the seat belt. STEP 2: Take the frame tube with the right hand and the bodywork with the left hand and lift you up by pushing the antiroll bar with the heels.
Page 120 Pedal Carriage Adjustment To adjust the pedal box assembly position: 1. Pull out the adjustment pin (A) on the pedal carriage by pressing the tip button with your thumb while holding the flange from behind with two fingers. 2. Move the pedal box assembly and set the distance so that the driver’s knees are slightly bent. 3.
Page 122 Adjusting the Passenger Side Footrest To adjust the footrest assembly position: 1. Pull out the adjustment pin (A) on the footrest assembly (B) by pressing the tip button with your thumb while holding the flange from behind with two fingers and pull the pin from footrest. 2.
Page 124 Seat Backrest Adjustment To adjust the backrest position, follow this procedure: 1. Remove backrest adjustment pin by pressing the tip button with your thumb while holding the flange from behind with two fingers (See Removing the adjustment pin at the previous page). 2.
Page 125 To close the fuel tank cap: Replace the fuel cap in the fuel trap. Turn latch 1/8 of a turn to the clockwise and make sure the cap is secured in place. Flip down the latch. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 126 Fuel Requirements When filling the fuel tank of your T-REX RR, always observe fuel requirements stated in this section. Avoid filling the tank in the rain or where heavy dust is blowing. Failure to do so may cause fuel contamination. ! WARNING ! Gasoline is extremely flammable and can be explosive under certain conditions.
Page 127 The Antiknock Index is an average number of the Research Octane number (RON) and the Motor Octane Number (MON). The Antiknock Index is posted on service station pumps in the U.S.A. Research Octane Number is a commonly used term describing a gasoline’s octane rating. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 128 Never use gasohol with an octane rating lower than the minimum octane rating specified by Campagna for this product. Never use gasohol containing more than 10 % ethanol (grain alcohol). Never use gasohol containing more than 5 % methanol (wood alcohol). Gasoline containing methanol must also be blended with co-solvents and corrosion inhibitors.
Page 129 In that case, simply unplug the accessories and wait for about 30 seconds for the breaker to reset. To prevent possible battery drainage, the power outlet is switched with the ignition. Turn the ignition switch ‘OFF’ then disable the 12V electrical outlet. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 130 Battery Charger Your T-REX RR comes standard with a battery charging/maintenance kit. The connector portion is already wired to the battery and the output jack is located on the rear left side of the vehicle (see the Vehicle’s Anatomy section). The battery charger use is detailed in the Battery section.
Page 132 Do not race the engine while the transmission is in neutral. In addition to the above, at 1000 miles (1600 km) it is extremely important that the owner have the initial maintenance service (as stated in the Periodic Maintenance Chart) performed by a competent mechanic. See your local Campagna dealer.
Page 133 Do not operate the starter continuously for more than 5 seconds or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds between each operation of the starter to let it cool and the battery power recover. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 134 CAUTION Do not allow the engine to idle for more than five minutes or overheating and damage may occur. NOTE The vehicle is equipped with a starter lockout switch. This switch prevents the electric starter from operating when the clutch is not engaged and the transmission is not in neutral.
Page 135 Push in the parking brake lever button on top of this lever and push lever fully forward. Parking Brake Lever The parking brake lever is located on the left- hand side; inside front body leg compartment. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 136 CAUTION The parking brake is designed to be applied when the vehicle is still (not in motion) and removed before the vehicle is driven. CAUTION Keeping the clutch pedal pushed for a long period may cause clutch overheating and damage. When the vehicle is stopped, shift into neutral and release the clutch.
Page 137 As the clutch starts to engage, push the throttle a little more, giving the engine just enough fuel to keep it from stalling. Keep on releasing the clutch slowly until it is fully engaged, then remove your foot from the clutch pedal. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 138 Reverse Gear Operation To operate the reverse gear: Make sure your vehicle is completely stopped and the clutch pedal is fully pushed. Push the shifter lever in 1 gear. Pull the reverse lever toward you while releasing the clutch pedal until the friction point in order to engage the reverse gear.
Page 139 CAUTION The reverse gear should engage easily when the vehicle is moving really slowly. Do not force the reverse gear if a knock is heard from the transmission. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 140 Shifting Gears For each main transmission gear shift, follow this procedure: Release throttle pedal. Push the clutch pedal all the way. Shift into the next higher or lower gear. Open the throttle part way, while smoothly releasing the clutch pedal. Shifting Up To shift up 1 gear, pull the shifter lever once.
Page 141 When stopping, always apply the brakes. Shift down or fully disengage the clutch as necessary to keep the engine from stalling. ! WARNING ! Never lock the brakes, or it will cause the tires to skid. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 142 ! WARNING ! Reduce your speed before you enter a corner. ! WARNING ! Always straighten the vehicle wheels before applying brakes, accelerating or shifting gears. Failure to follow this directive may result in loss of control causing material damages, injuries or death of you, your passenger or other motorist or pedestrians.
Page 143 In an emergency, your vehicle may be stopped by applying the brakes and disengaging the clutch. NOTE For emergency braking, follow standard braking while disregarding downshifting and concentrating on applying the brakes as hard as possible without skidding. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 144 Stopping the Engine To stop the engine in normal operation: Immobilize the vehicle while pressing the clutch and brake pedals. Release the throttle pedal completely. Properly shift the transmission into neutral. Turn the ignition switch off. Apply parking brake.
Page 145 Remove keys (ignition keys and suitcases keys) from the vehicle. CAUTION When parking inside a garage or other structure, be sure it is well ventilated and the vehicle is not close to any source of flame or sparks (including any appliance with a pilot). CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 146 Rearview Camera (Option on USA models) The rearview camera allows you to see an image of the rear surroundings of your vehicle whenever the gear selector is put into REVERSE. The image will be displayed in rear-view mirror as shown on the illustration below.
Page 147 The camera lens enlarges and distorts the field of vision. In certain situations, people or objects in the display may appear closer or farther away; this may be caused by an unleveled surface, the shape of certain objects and such. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 148 Adjusting the T-REX RR suspension The T-REX RR is equipped with a preload adjustable suspension. This device enables the adjustment of the vehicle suspension based on the current load. To adjust the preload: Park the vehicle on a firm level surface. Locate and loosen the set screw fixing the “Preload Adjustment Ring”.
Page 149 0.67’’ FROM 151 LBS TO 250 LBS (115 KG) REAR 1.57’’ FRONT 0.83’’ FROM 251 LBS TO 350 LBS (160 KG) REAR 1.70’’ FRONT 0.98’’ FROM 351 LBS TO 450 LBS (205 KG) REAR 1.82’’ CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 150 EMERGENCY PROCEDURES Jump Starting the Engine If your battery is discharged, it should be removed and charged. When not practical, a 12 Volt booster battery and jumper cables may be used to start the engine. To jump start your T-REX RR engine, follow this procedure: Make sure the ignition switch of the dead T-REX RR is turned “OFF.”...
Page 151 Before attempting a jump start of your vehicle, carefully inspect your battery condition. Do not attempt to jump start a frozen, low electrolyte level or cracked battery. ! WARNING ! Always wear splash resistant safety goggles while connecting cables to a battery or jump starting a vehicle. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 152 ! WARNING ! Battery acid generates hydrogen gas, which is flammable and explosive under certain conditions. It is present within a battery at all times, even in a discharged condition. Keep all flames and sparks (cigarettes) away from the battery. Wear eye protection when working with a battery. In the event of battery acid contact with skin, eye or clothing, wash the affected area immediately with water for at least five minutes.
Page 154 SAFE OPERATIONS Safe Riding Techniques The points given below are applicable for everyday T-REX RR use and should be carefully observed for safe and effective vehicle operation. General Precautions For safety, eye protection and a helmet are strongly recommended. Driving at the proper rate of speed and avoiding unnecessarily fast acceleration are important not only for safety and low fuel consumption but also for long vehicle life and quieter operation.
Page 155 When quick acceleration is necessary, as in passing, shift to a lower gear to obtain the necessary power Do not downshift at high engine revolution speed (rpm) to avoid damage to the engine from over revving and locking up the rear wheel. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 156 ! WARNING ! Never shift gear before/in an intersection, railroad or other cross-traffic area. Should the gear fail to engage properly you could face a critic situation without the required power to avoid a collision. Failure to follow this directive may result in material damages, injuries or death of you, your passenger or of other motorist or pedestrians.
Page 157 Always slow down before entering a corner. ! WARNING ! Locking the brakes will cause the tires to skid and impair your ability to control the vehicle. A crash may result, involving material damages, injuries or deaths. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 158 Inappropriate Pavement Conditions Riding in wet pavement conditions or under a rainy day should be avoided. Such road conditions greatly increase the risk of losing control of the vehicle. Observe similar precautions when riding on loose roadway or rough roads. Should you encounter wet road conditions while riding, then immediately adapt your driving.
Page 159 Make a safe stop as soon as possible and wait for better road conditions. Failure to do so may result in a loss of control, causing damage material damages and/or injuries or death of you, your passenger or other motorists/pedestrians. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 160 Daily Safety Checks Check the following items each day before you drive. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride. If any irregularities are found during these checks, refer to the MAINTENANCE AND ADJUSTMENTS section or see your dealer for the action required to return the vehicle to a safe operating condition.
Page 161 MAXIMUM SLACK (DEFLECTION) 0.75 " TO 1.0 " (19 MM TO 25 MM). NUTS, BOLTS AND FASTENERS CHECK THAT STEERING AND SUSPENSION COMPONENTS, AXLES AND ALL CONTROLS ARE PROPERLY TIGHTENED OR FASTENED. STEERING ACTION SMOOTH BUT NOT LOOSE FROM LOCK TO LOCK. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 162 BRAKES BRAKE PAD LINING THICKNESS MORE THAN 0.04 IN (1MM) LEFT. NO BRAKE FLUID LEAKAGE. CLUTCH NO CLUTCH FLUID LEAKAGE. COOLANT NO COOLANT FLUID LEAKAGE. COOLANT LEVEL BETWEEN LEVEL LINES (WHEN ENGINE IS COLD). RADIATOR CAP PROPERLY INSTALLED. ELECTRICAL EQUIPMENT ALL LIGHTS AND HORN WORK PROPERLY.
Page 163 CAUTION The initial maintenance is vitally important and must not be neglected. If you are in doubt as to any adjustment or vehicle operation, please ask your Campagna dealer to check your vehicle. Please note that Campagna cannot assume any responsibility for damage resulting from incorrect maintenance or improper adjustment done by the owner.
Page 164 Emission Control Information To protect the environment in which we all live, Campagna Motors has chosen an engine equipped with crankcase emission and exhaust emission control systems in compliance with applicable regulations of the California Air Resource Board (CARB) and Environment Canada. Additionally, engineering has incorporated an evaporative emission control system in compliance with applicable regulations.
Page 165 This system reduces the amount of pollutants discharged into the atmosphere by the exhaust of this engine. The fuel and ignition systems of this T-REX RR have been carefully designed and constructed to ensure an efficient engine with low exhaust pollutant levels. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 166 Noise Control System Modifications Federal law prohibits the following acts or the causing thereof: The removal or rendering inoperative by any person other than the purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser, or while it is in use, or The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Page 167 ! WARNING ! Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine or transmission seizure, accident, and injury. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 168 Engine Oil Level Check Preparation The T-REX RR must be on firm level ground. Allow the engine to idle about 5 min. Switch off the engine and wait about one minute to allow the oil stabilizing. Wipe the area around the oil filler neck clean. ! WARNING ! Racing the engine before the oil reaches every part can cause engine seizure.
Page 170 Inspection Check the engine oil level through the oil level inspection window. With the motorcycle held level, the oil level should come up between the upper and lower level lines next to the oil level inspection window. Oil Level Inspection Window Oil Filler Cap Upper Level Line Lower Level Line...
Page 171 Do not check the oil level manually when the oil is hot or after the road. Risk of injury or burn. ! WARNING ! Engine oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved disposal methods or possible recycling. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 172 Correction If the oil level is too high, remove the excess oil through the oil filler opening using a syringe or some other suitable device. If the oil level is too low, add oil to reach the correct level. Use the same type and brand of oil that is already in the engine.
Page 173 Do not obstruct or deflect airflow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator airflow can lead to overheating and consequent engine damage. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 174 Radiator Hoses Check radiator hoses for cracks or deterioration, and connections for looseness in accordance with the Periodic Maintenance Chart. Coolant General Information Coolant absorbs excessive heat from the engine and transfers it to the air at the radiator. If the coolant level becomes low, the engine overheats and may suffer severe damage.
Page 175 On the mixture ratio of coolant, choose the suitable one referring to the relation between freezing point and strength directed on the container. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 176 CAUTION Permanent types of antifreeze on the market have anti-corrosion and anti-rust properties. When it is diluted excessively, it loses its anti-corrosion property. Dilute a permanent type of antifreeze in accordance with the instructions of the manufacturer. NOTE A permanent type of antifreeze is installed in the cooling system when shipped. It is colored green and contains ethylene glycol.
Page 177 Check the coolant level through the coolant level gauge on the reserve tank. The coolant level should be between the upper and lower level lines. NOTE Check the level when the engine is cold (room/atmospheric temperature). Engine Coolant Reserve Tank Reserve Tank Higher Level Lower Level CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 178 Coolant Level Correction If the amount of coolant is insufficient, unscrew the filler cap from the reserve tank and add coolant to the higher level.
Page 179 CAUTION If coolant must be added often, or the reserve tank completely runs dry, there is probably leakage in the system. Have the cooling system inspected by your authorized Campagna dealer. Coolant Change When required by the Periodic Maintenance Chart, or by any other event, have your coolant replaced by your authorized Campagna dealer.
Page 180 Evaporative Emission Control System General Information This system routes fuel vapors from the fuel system into the running engine or stores the vapors in a canister when the engine is stopped. Although no adjustments are required, a thorough visual inspection must be made at intervals specified by the Periodic Maintenance Chart.
Page 182 Air Cleaner General Information A clogged air cleaner restricts the engine’s air intake, increasing fuel consumption, reducing engine power, and causing spark plug fouling. The air cleaner element and air vent filter must be cleaned and replaced in accordance with the ‘Periodic Maintenance Chart’. In dusty areas, the element should be cleaned more frequently than the recommended intervals.
Page 183 Fluid level inspection The fluid level in the reservoir must be kept above the embossed level line. Required level of DOT5 fluid. NOTE Use the liquid, and to comply with DOT 5. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 184 0.04 in (1mm) wear indicator marks are not visible; replace both pads in the caliper as a set. Pad replacement should be done by a Campagna dealer. Brakes Lining...
Page 185 If the brake pedal feels mushy when it is applied, there might be air in the brake lines or the brake may be defective. Since it is dangerous to operate the vehicle under such conditions, have the brakes checked immediately by a Campagna dealer. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 186 Brake Fluid General Information In accordance with the ‘Periodic Maintenance Chart’ inspect the brake fluid level in the reservoirs and change the brake fluid. The brake fluid should also be changed if it becomes contaminated with dirt or water. Fluid Requirement Use an extra heavy-duty brake fluid only from a sealed container marked DOT.4 CAUTION Be extra careful not to spill brake fluid on any painted surface.
Page 187 Spilled Brake Fluid will damage painted surface and cause metal rusting. Under filling may cause your vehicle to lack braking power and result in an accident. NOTE Inspect both brake fluid reservoirs behind the brake pedal. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 188 Brake Fluid Normal Level Line DOT 4. Fluid Change Have the brake fluid changed by a Campagna dealer. CAUTION Brake fluid spillage will occur if the container if filled above the line.
Page 189 Push the brake pedal as far as possible and check the brake lights behavior. The brake lights should stay steady on. Release slowly the brake pedal. The brake lights should turn off when the remaining travel of the brake pedal is at 0.4 in (10 mm). CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 190 If, for any reason, your brakes lights do not behave properly, tow your T-REX RR to your authorized Campagna dealer for proper service. ! WARNING ! Do not attempt to drive your T-REX RR with an improper brake light system.
Page 191 A chain that breaks or jumps off the sprocket could snag on the engine sprocket or lock the rear wheel, severely damaging the vehicle and causing it to go out of control. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 192 Slack Inspection To inspect drive chain slack (deflection), follow this procedure or refer to the Important Drive Chain Information label on the vehicle nearby the rear wheel: Place vehicle on a level surface. Measure play on the mid-point, half-way between the two sprockets, of the lower segment of the drive chain.
Page 193 Secure axle nut using a new cotter pin. Check slack according to the ‘Slack Inspection’ procedure and adjust if necessary. CAUTION Hand brake cable needs to be adjusted each time the chain is tightened. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 194 ! WARNING ! If the locks bolts are not securely tightened, an unsafe driving condition may result. Always heed tightening values. Cotter Pin Axle Nut Lock Nut Adjustment Bolt Swing-Arm End Point Lock Bolt...
Page 195 Table 8 - Drive Chain Slack Adjuster Elements Tightening Torques TIGHTENING TORQUE ADJUSTER LOCK BOLT 14.5 AXLE NUT 60.0 CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 196 Rotate the rear wheel to inspect the drive chain for damaged rollers, loose pins and links. Also inspect the sprockets for unevenly or excessively worn teeth, and damaged teeth. If there is any irregularity, have the drive chain and/or the sprockets replaced by a Campagna dealer.
Page 197 Table 9 - Drive Chain Recommended Length DRIVE CHAIN 20 LINK LENGTH 12.4 ! WARNING ! If the locks bolts are not securely tightened, an unsafe driving condition may result. Always heed tightening values. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 198 Lubrication To lubricate the chain, follow this procedure: If the chain is especially dirty, clean it using diesel oil or kerosene. Apply lubricant to the sides of the rollers so that it will penetrate to the rollers and bushings. Apply lubricant to the O-rings so that the O-rings will be coated. Wipe off any excess lubricant.
Page 199 An important cause of wheels misalignment is improper alignment of the rear axle. Check the adjustment bolt to ensure proper alignment of the rear axle. NOTE In case of wheel misalignment, seek your authorized Campagna dealer for service. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 200 Tires General Information ! WARNING ! Failure to maintain proper inflation pressure or observe payload limits for your tires may adversely affect handling and performance of your vehicle and can result in tire blow out, loss of control, and accident causing injuries or death.
Page 201 Weather (such as atmospheric temperature and sun level and altitude) has an important impact on tire pressure. So, tire pressure should be checked periodically and be adapted to your driving needs and weather conditions. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 202 Tire Pressure Adjustment With the entire tire surface at atmospheric temperature, remove or add air in each tire as necessary in order to achieve the recommended tire pressure (refer to Table 5) for each wheel. Inspect tire pressure for each wheel after adjustment (refer to Table 5 for recommended tire pressure).
Page 203 Replace the tire in case of damage. Do not attempt to drive the vehicle with a damaged tire. Tire blow out may occur and cause loss of control, injuries, or death. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 204 NOTE Have the wheel balance inspected by your authorized Campagna dealer whenever a new tire is installed. ! WARNING ! To ensure safe handling and stability, use only the recommended tires (as specified in Table 10) for...
Page 205 Always ensure that replacement tires meet or exceed the vehicle original tire’s speed rating. Under rated tires may blow out at high speeds, causing loss of control, injuries or death. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 206 Battery General Information The battery installed in this vehicle is a maintenance free type, so it is not necessary to check the battery electrolyte level or add distilled water. Regular charge may be required to maintain optimal battery operating characteristics. See Battery Charge Section for more information. The sealed caps should not be pulled off once the specified electrolyte has been installed in the battery for initial service.
Page 207 Do not install a conventional battery in this vehicle or the electrical system will not work properly. CAUTION If you charge the maintenance-free battery, never fail to observe the instructions shown on the label on the battery. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 208 Battery Charge The T-REX RR Battery may require a trickle charge to maintain its peak performance. Especially if your T-REX RR is equipped with aftermarket accessories; anti-theft devices or any electronic device that still consume power after the ignition switch is turned ‘OFF’. When your T-REX RR is not used for a long period, you should give your battery a slow (less than 1A) maintenance charge to prevent it from draining.
Page 209 Remove the ¼ in bolts from the center frame channel. Carefully slide out the battery. Clean the battery using a solution of baking soda and water. Remove any oil, contaminant or oxidation on the battery posts. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 210 ¼ bolt B. Ground (-) terminal CAUTION Always wear splash resistant safety goggles when working with or around a battery.
Page 211 Put a light coat of dielectric grease on the battery post to prevent corrosion. Cover the positive (+) terminal with its protective cap. Properly reinstall the removed parts. CAUTION Always wear splash resistant safety goggles when working with or around a battery. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 212 Headlight Beams Horizontal Adjustment If not properly adjusted horizontally, the beam will point to one side rather than straight ahead. To adjust horizontal position of a headlight beam, follow this procedure: Park your vehicle on a flat surface perpendicular to a flat plain wall so that the distance between each headlight and the wall is 25 ft (7.62 m).
Page 213 This is a 2 in (50 mm) drop at 25 ft (7.62 m) measured from the center of the head- light on a flat surface with the driver seated. NOTE Adjust beams (high and low) on both sides of the vehicle. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 214 Fuses General Information Fuses are arranged in the junction box located behind the passenger’s seat. The main fuse is mounted on the starter relay to the left of the junction box. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it with a new fuse of proper amperage.
Page 215 It is possible to overload your vehicle charging system by adding too many electrical accessories. If your total electrical need is more than your vehicle can produce, this will damage the electrical system of the vehicle. Ask your authorized Campagna dealer for advice. NORMAL...
Page 216 The system should be checked and cleaned in accordance with the Periodic Maintenance Chart. Inspection and cleaning should be done only by a competent mechanic. See your authorized Campagna dealer for service and maintenance of your vehicle fuel system.
Page 217 A few drops of chain lubricant are effective to keep bolts and nuts from rusting or sticking. This makes removal easier. Badly rusted nuts, bolts, etc., should be replaced with new ones. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 218 Extra Care Take extra care to keep these critical components lubricated: Suspension Anti-sway bars Direction rod...
Page 219 In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check that each cotter pin/safety wire is in place and in good condition. See your authorized Campagna dealer for torque values. ITEM...
Page 220 Brake master cylinder clamp bolts Brake/clutch/throttle pedal bolts and nuts Chain adjuster clamp bolts Rear axle nut Muffler clamp bolts Muffler connecting pipe clamp nut CAUTION See your authorized Campagna dealer for tightening torque values not specified in this manual.
Page 221 Switch housing on underside of steering wheel; cover with plastic bags. Ignition switch cover keyhole with tape. Engine Air Intake; close the intake with tape, or stuff with rags. Remove seat cushions and padding. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 222 Where to be careful Avoid spraying water with any great force near the following places: Meter instruments. Disc brake/clutch master cylinders and calipers. Under engine cover. Front and rear wheel hubs. Steering pivot. Swing arm. NOTE The exhaust system must be cool before washing to prevent water spotting. NOTE If water gets into the ignition coils or into the spark plug caps, the spark will jump through the water and be grounded out.
Page 223 Wash the exhaust system with a soft cloth. Do not use abrasive scouring pads or steel wool. They will damage the finish. Rinse the exhaust system thoroughly. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 224 After washing Remove the plastic bags, tape, and clean the air intake. Lubricate the points listed in the General Lubrication section. Test the brakes before T-REX RR operation. Start the engine and run it for five minutes. ! WARNING ! Never wax or lubricate the brake disc.
Page 225 The vehicle can be waxed periodically. Use carnauba type paste wax only. Do not use waxes containing cleaners or abrasive cutting agents. They will damage the finish. Apply wax according to the wax manufacturer’s instructions. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 226 To help keep gasoline from deteriorating, pour a fuel stabilizer into the tank. Be sure to drive the car for about 10 miles (16 km) after adding the stabilizer to make sure it gets circulated throughout the system. Campagna recommends leaving the tank full.
Page 227 Tie a plastic bag over the exhaust pipe to prevent moisture from entering. Put a cover over the vehicle to keep dust and dirt from collecting on it. CAMPAGNA MOTORS ALL RIGHTS RESERVED CAMPAGNA MOTORS TOUS DROITS RÉSERVÉS...
Page 228 Vehicle Preparation after Storage Remove the plastic bag from the exhaust pipe. Adjust tire pressure to the recommended value (see Table 5). Install the battery in the vehicle (Follow procedure in the Battery Installation section) and charge the battery if necessary. Check all the points listed in the Daily Safety Checks section.
Page 229 TROUBLESHOOTING This section intends to be a short troubleshooting guide of common simple problems encountered by new drivers. For more complicated trouble, seek help from your authorized Campagna dealer. CLUTCH PEDAL NOT PUSHED ALL THE WAY IN AND/OR TRANSMISSION NOT IN NEUTRAL BATTERY DISCHARGED.
Page 230 NO FUEL IN TANK FUEL LINE CLOGGED FUEL BROKEN DOWN INCORRECT SPARK PLUG GAP ENGINE DOES NOT START INCORRECT VALVE CLEARANCE (STARTER MOTOR TURN NORMALLY) SPARK PLUGS NOT IN GOOD CONTACT SPARK PLUGS FOULED OR WET ENGINE FLOODED ENGINE DOES NOT START CLUTCH DOES NOT PROPERLY DISENGAGE (WHEN SHIFTING INTO FIRST GEAR) NO FUEL IN TANK...
Page 231 If NHTSA or Transport Canada receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA or Transport Canada cannot become involved in individual problems between you, your dealer, or Campagna Motors.
Page 232 DISTRIBUTOR’S LIMITED WARRANTIES EMISSION CONTROL SYSTEMS The California Air Resources Board and Campagna Motors are pleased to explain the emission control system warranty on your T-REX RR engine. In California, new vehicles must be designed, built and equipped to meet the State’s stringent anti-smog standards.
Page 233 Your emissions control system may include parts such as the sensors, the ignition and the engine computer. Also included may be hoses, connectors and other emissions-related assemblies. Where a warrantable condition exists, Campagna Motors will repair your vehicle engine at no cost to you, including diagnosis, parts, and labor.
Page 234 Owner’s Manual. Campagna Motors recommends that you retain all receipts covering maintenance on your T-REX RR, but Campagna Motors cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. You are responsible for presenting your T-REX RR to a Campagna dealer as soon as a problem exists.
Page 235 This warranty begins on the date the vehicle is delivered to the first purchaser other than a Campagna dealer, or the date it is first used as a demonstrator, lease, or company vehicle, whichever comes first and continues for the time and mileage.
Page 236 An emergency situation exists when a Campagna Motors dealership is not reasonably available a warranted part is not available within 30 days, or when a Campagna facility is unable to complete a repair within 30 days. In an emergency situation, the repair of emission control devices or system may be done by any vehicle repair establishment or individual, or by the owner, using recommended parts by Campagna Motors.
Page 237 If such a replacement part is used in the maintenance or repair of your T-REX RR, and a Campagna dealer determines it is defective or caused a failure of a warranted part, your claim for repair to bring your vehicle into compliance with applicable standards may be denied. If the part in question is not related to the reason your vehicle fails to meet the standards, your claim will not be denied.
Page 238 Subject to the exclusions hereinafter listed, the repair or replacement during regular business hours, at a Campagna dealer located within the continental United States of America or Canada, of defective parts of T- REX RR, accessories or components, including labor pertaining thereto, within a reasonable delay considering availability of parts, accessories and components needed for such repair or replacement, shall constitute the purchaser’s sole remedy and sole liability of Campagna Motors.
Page 239 Use or transfer of the vehicle outside the continental United States of America or Canada will render the warranty non applicable. To the maximum extent permitted by applicable law, Campagna Motors shall not be liable for any damage whatsoever, including but not limited to, special, incidental, consequential or indirect damages, including for, loss of profits or income, inconvenience, loss of time or use of the product, expenses for returning the product to and from an Campagna dealer, personal injury, death or damages to property.
Page 240 If the T-REX RR has been engaged in racing or competition, sustained wide-open throttle operation or over-revving of the engine, or is driven for purposes other than its original intended use by Campagna Motors. If proofs cannot be provided by the owner of reasonable and proper maintenance and services on the T-REX RR, including but not limited to scheduled periodic services.
Page 241 Alterations or modifications to the T-REX RR, parts, accessories or components not re- commended or approved in writing by Campagna Motors; vii. Wear and deterioration (including loss of engine compression) occasioned by the use of the product.
Page 242 14. Damages resulting from delays incurred as a result of the non-availability of certain parts, accessories or components. Repairs and replacements, otherwise covered, once the warranty period (time and or mileage, the first of the two attained) has expired.
Page 243 Covered Period Warranty term (from the date of initial retail purchase from the Campagna authorized dealer or mileage, whichever comes first). Table 11 - Warranty Coverage Period COVERED PERIOD WHICHEVER IS ACHIEVED FIRST MILEAGE TIME (months) 12 000 20 000 POWERTRAIN &...
Page 244 This is necessary if Campagna Motors needs to contact the owner concerning information that could affect the safe operation of this vehicle. To get the VIN of the vehicle and the engine serial number, refer to the Serial Numbers Locations section.
Page 245 STATE / PROVINCE COUNTRY ZIP/POSTAL CODE DAYTIME PHONE EMAIL Return this coupon to Campagna Motors to the address shown on the back of the front cover page of this manual, or visit the website https://campagnamotors.com/register-your-vehicle/. CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 246 PERIODIC MAINTENANCE CHART ODOMETER READING MI / KM SERVICE VEHICLE AT FIRST REACHED LIMIT COMPONENT EVERY † IDLE SPEED CHECK † THROTTLE PEDAL PLAY CHECK & † SPARK PLUGS CLEAN † VALVE CLEARANCE CHECK AIR CLEANER ELEMENT CLEAN † AIR CLEANER ELEMENT EPLACE CLEANINGS &...
Page 247 BRAKE PAD WEAR CHECK † BRAKE/CLUTCH FLUID LEVEL CHECK MONTH BRAKE/CLUTCH FLUID CHANGE YEARS † STEERING CHECK †‡ CHECK DRIVE CHAIN WEAR † NUT, BOLT, FASTENER TIGHTNESS CHECK †‡ TIRE WEAR CHECK †‡ REAR WHEEL BEARINGS CHECK CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 248 ODOMETER READING MI / KM SERVICE VEHICLE AT FIRST REACHED LIMIT COMPONENT EVERY ENGINE OIL CHANGE YEAR OIL FILTER REPLACE GENERAL LUBRICATION PERFORM SWING‐ARM PIVOT CHECK COOLANT CHANGE 2 YEARS RADIATOR HOSES & † YEAR CHECK CONNECTIONS REVERSE GEAR BOX OIL CHANGE YEAR FUEL FILTER...
Page 249 2 YEARS PISTON SEAL BRAKE HOSE/CLUTCH HOSE AND REPLACE 4 YEARS PIPE FUEL HOSE REPLACE 4 YEARS ‡ DRIVE CHAIN EVERY 400 MI (600 KM) LUBRICATE †‡ DRIVE CHAIN SLACK EVERY 400 MI (600 KM) CHECK CAMPAGNA MOTORS ALL RIGHTS RESERVED...
Page 250 Should be serviced by a Campagna dealer. For higher odometer readings, repeat at the frequency interval established here. † Replace, add, adjust, or torque if necessary. ‡ Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed or frequent starting and stopping.
Page 252 AUTHORIZED CAMPAGNA DATE ODOMETER MAINTENANCE PERFORMED DEALER...
Page 254 AUTHORIZED CAMPAGNA DATE ODOMETER MAINTENANCE PERFORMED DEALER...
Page 256 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Campagna T-Rex RR 2020 Owner's Manual

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Summary of Contents for Campagna T-Rex RR 2020

Page 5: Owner's Satisfaction

Page 7: Foreword

Page 9: Registering Your T-Rex Rr

Page 11: Important Information About This Manual

Page 13: Table Of Contents

Page 26: Specifications

Page 30: Consumer Information

Page 32: Location Of Labels

Page 33: Vehicle Emission Control Information Label

Page 34: Important Drive Chain Information

Page 35: Cmvss 208

Page 36: Loading Information

Page 39: Vehicle's Anatomy

Page 49: General Information

Page 50: Analog Displays / Instruments

Page 51: Multi-Function (Digital) Display

Page 52: Indicators

Page 56: Range

Page 57: Fuel Down To Reserve

Page 58: Coolant Temperature Too High

Page 59: Engine Fault

Page 60: Battery Charge Current Insufficient

Page 61: Coolant Temperature Meter

Page 64: Additional Indicators

Page 67: Multifunction Display: Menu Selection

Page 94: Kawasaki Traction Control (Ktrc)