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Summary of Contents for Hud-son WARRIOR
- Page 1 ASSEMBLY INSTRUCTIONS Hud-Son Forest Equipment 8201 State Route 12, Barneveld, NY 13304 • 800-765-SAWS • www.Hud-Son.com...
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Page 2: Tools Required
Tools WRENCHES SOCKETS DRILL BITS 2 - 9/16” 3/4” 1/4” Required 2 - 3/4” 1 3/8” 1/8” 7/16” 1 1/8” Impact Gun 5/8” 9/16” Vice Grips 1/2” 5/16” Cutting Dikes 1/2” ALLEN Torque Wrench WRENCHES 13mm Hammer 3/16” 10mm Rubber Mallet 5/32”... - Page 3 Warrior Sawmill ASSEMBLY INSTRUCTIONS Unpack crate. Separate all boxes. USE A LARGE AREA where parts can be laid out and seen plainly. Open boxes one by one and lay parts out. Take the (PARTS BOX) First. All bags are marked with parts inside.
- Page 4 Step 2 Installing the 3 Cable Pulleys There are 2 single wheel assemblies and 1 double wheel assembly. Assemble and disassemble wheel pulley before installation. Remove nut and bolt. Place into bracket and secure. (Double B Pulley on Discharge Side) The two (SINGLE CABLE) Pulleys will be mounted on the opposite side of the winch, starting with the lower bracket.
- Page 5 eye bolt. Attach with 2 cable clamps to hold in place. Make sure both clamps are tight. Tighten cable from crank. Second (shorter) winch cable is to be run from the bottom side of the left pulley, up and over attaching to the main cable with 3 cable clamps, all facing the same direction.
- Page 6 and holes where the track gets bolted together. Use the four 1/2” bolts that come in the kit to bolt the three pieces of track together. Make sure the rails on the track are lined up with each other when tightening. Install the log dog and backstop using the 3/8”...
- Page 7 We are now ready to install main bearings and band wheels to machine. Lay out all your parts and get started: Start on the side the winch is mounted on. Bring pre-set wheel and bearing unit with clear white belting on wheel up to mounting area.
- Page 8 With long and straight edge run from drive wheel to wheel, making sure drive wheels will be in correct alignment. If it is off, tap the flat base of the bearing in order to bring it into alighment. DO NOT Tap the Casting holding the bearing.
- Page 9 Connect the vacuum hose and clamp, then thread through down underneath and out the backside of the engine. Replace plate, air filter, top cover and side cover. Connect your gas line to the existing gas line on the motor, install your small clamp and tighten.
- Page 10 Step 11 Installing the Belt Tension Wheel Install the main bolt and 3/8” washer on the back of the bracket. Add 2 more Mount tension wheel half 3/8” washers on the front of the bracket, way down the bracket keeping in mind that you may need to add or subtract washers after putting on the belt to align the belt and the wheel.
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Page 11: Installing Fuel Tank
Step 12 Installing Fuel Tank Finish zip tieing the fuel lines together. Trim the excess from the zip ties after fastening the lines. Place your gas tank in the space on the frame and secure with the provided straps. Move the mill head to the top. Trim the two hoses - your gas and EPA hoses. - Page 12 Step 14 Drill & install counter sink set screws The main bearing shafts must be drilled to counter sink set screws when tightened on shaft with Loctite. Only 1 set screw on each shaft must be done. Take other 2 screws out to clean and Loctite both of them.
- Page 13 Blade tightness should be about 35-foot pounds. With blade tightened, roll blade in correct direction, about 3 times, if blade moves to one side or other side of blade wheel, adjustment must be made. To adjust or move blade on wheel, the direction you want it to move, hit opposite side main bearing.
- Page 14 your sight glass unit exactly 1” from the measurement bar. Secure with a zip screw and washer. Then lift of head will have to be adjusted using two eye bolts so that the head of the machine will come up even on both sides when cranking winch.
- Page 15 the unit. Tighten with an Allen wrench. Ensure the shoes are not too tight when compressed. Blade should move freely. Step 17 Install the Lube Tank System Install the bracket with the 3/8 x 1” bolts. Secure tightly. Add the lube tank, using the holding strap to secure it to the bracket.
- Page 16 Step 18 Install Throttle and Cable Drill holes on frame near winch. Secure throttle to frame Lower engine to lowest point Feed cable down through to engine Mark cable 1” from securing screw Pull wire back through to past the mark on cable, then cut cable.
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Page 17: Starting Engine
Continue to the bottom, keeping it as straight as possible for accuracy. Add the warning and caution stickers, then customize the mill with the Warrior stickers to make it your own. Before starting motor make sure: Blade is tightened and adjusted correctly. - Page 18 When starting engine, run slow at first making sure everything is running ok. Slowly bring throttle up to full throttle making sure everything is still running smooth. Let run at full throttle for a short time. Then shut off. At the end of the day when you are finished with your mill, make sure to loosen the blade until you are ready to use your mill again.
- Page 19 BUILD IT RIGHT! Sawmill Line Wood Processor Line...
- Page 20 BUILD IT RIGHT! Hud-Son Forest Equipment 8201 State Route 12, Barneveld, NY 13304 • 800-765-SAWS • www.Hud-Son.com...
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What size belt do I need for my warrioir