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BOTTLE CRUSHER
Model : GLAFS MAXI
INSTRUCTION MANUAL
IMPORTANT!
PRIOR TO OPERATION ALL USERS MUST READ THE
ENTIRE INSTRUCTION MANUAL
Expleco Ltd has an ongoing development programme and the product
pictured may differ slightly in appearance.
Specifications are subject to change without notice.

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Summary of Contents for Expleco GLAFS MAXI

  • Page 1 Model : GLAFS MAXI INSTRUCTION MANUAL IMPORTANT! PRIOR TO OPERATION ALL USERS MUST READ THE ENTIRE INSTRUCTION MANUAL Expleco Ltd has an ongoing development programme and the product pictured may differ slightly in appearance. Specifications are subject to change without notice.
  • Page 2 HAZARDS ASSOCIATED WITH THIS PRODUCT. 1. This machine is designed to crush glass bottles or glass cullet ONLY 2. Do not use the GLAFS MAXI for any other use. 3. The machine is not intended for use by young or infirm persons.
  • Page 3 10. If handling broken bottles protective gloves must be worn. 11. Before starting the machine check the sand level in 1m3 bag. 12. Do not use the machine if dust is emitting from the filter or inlet. This is an indication that the filter needs cleaning or bag needs emptying.
  • Page 4 3. For Heavy industrial Applications we recommend use of a Forklift Tipping Bin with Expleco Approved Dust cover. Fig 2 fig 2 4. When installing bag or forklift tipping bin ensure that the strap is securely fitted to the output chute to prevent dust escaping and ensure that the bag is sitting evenly on a pallet with the 4 hooks secured to ensure that the bag fills evenly.
  • Page 5 8. Turn crusher on using the Green Crusher start button. Fig 4. Then turn on the Main conveyer followed by Feed Conveyor using the relevant Green Conveyor start buttons. The operator MUST remain on the platform to observe and remove any non-bottle waste. 9.
  • Page 6 Bottle Jam 1. The crusher motor is protected by a high current protection device that is configured to shut down the crusher in the event of a restriction or blockage caused by a bottle jam or a foreign object that has not been removed from the conveyor by the operator.
  • Page 7: Access Panel

    ACCESS PANEL fig 6 Conveyor Jam 1. In the event of a jam or blockage on either of the conveyors, the VFD control unit will shut down the affected conveyor only. The crusher will remain running to ensure that it completes its crushing process and does not become blocked. 2.
  • Page 8 2. Primary filter clean can be achieved by rotating the cleaning bars on top of the main filter cartridge. 3. The filter bin should be regularly emptied. The Fine powder is high value for paint additive and should be kept in uncontaminated condition. Rotate Handle to Clean filter.
  • Page 9 Expleco or your machine supplier. The parts must be installed by a factory approved service technician. 2. The GLAFS MAXI can be configured to crush bottles to sand or cullet. It can also crush cullet to sand.
  • Page 14 CULLET CONFIGURATION • 4 x Star Breakers. • 4 x Balance collars • 1 x Finger Rattler Residual risks and Disposal All parts of the machines are able to be recycled. There are no residual toxic or hazardous substances or materials used in the manufacture of the machines. At the end of the machines useful life it is important that the machine and its parts are disposed of in an environmentally safe manner and in accordance with the local laws in place at the time of disposal.
  • Page 15: Troubleshooting

    Trouble Shooting Trouble Probable cause Remedy Squeak or Whistling Noise 1. Dry Bearing 1.Grease Bearing 2. Main Shaft Misalignment 2. Contact supplier and have shaft re-aligned. Unusual Vibration or 1. Main Shaft Misalignment 1. Contact supplier and have knocking sound 2.
  • Page 16: Electrical Wiring Diagrams

    ELECTRICAL WIRING DIAGRAMS...
  • Page 20 Expleco Limited will at its own option make good, replace the complete machine (or defective component) with the same or similar product, or provide credit for any product manufactured...