Zero RPC-2 Manual

Reverse pulse dust collector

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RPC-2
REVERSE PULSE DUST COLLECTOR
Clemco Industries Corp.  One Cable Car Drive  Washington, MO 63090
Phone: (636) 239-4300  Fax: (800) 726-7559
Email: info@clemcoindustries.com
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
The products described in this material, and the information relating to
those products, is intended for knowledgeable, experienced users of
abrasive blasting equipment.
No representation is intended or made as to the suitability of the
products described herein for any particular purpose of application. No
representations are intended or made as to the efficiency, production
rate, or the useful life of the products described herein. Any estimate
regarding production rates or production finishes are the responsibility
of the user and must be derived solely from the user's experience and
expertise, and must not be based on information in this material.
The products described in this material may be combined by the user in
a variety of ways for purposes determined solely by the user. No
representations are intended or made as to the suitability or
engineering balance of the combination of products determined by the
user in his selection, nor as to the compliance with regulations or
standard practice of such combinations of components or products.
It is the responsibility of the knowledgeable, experienced users of the
products mentioned in this material to familiarize themselves with the
appropriate laws, regulations and safe practices that apply to these
products, equipment that is connected to these products, and materials
that may be used with these products.
It is the responsibility of the user to insure that proper training of
operators has been performed and a safe work environment is
provided.
Our company is proud to provide a variety of products to the abrasive
blasting industry, and we have confidence that the professionals in our
industry will utilize their knowledge and expertise in the safe efficient
use of these products.
OWNER'S MANUAL
© 2012 Clemco Industries Corp.  Stock No.: 22788  Manual No.: 2083-0899  Date of Issue: Aug. 1999, Rev. D, 01-12

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  • Page 1 RPC-2 REVERSE PULSE DUST COLLECTOR Clemco Industries Corp.  One Cable Car Drive  Washington, MO 63090 Phone: (636) 239-4300  Fax: (800) 726-7559 Email: info@clemcoindustries.com NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL The products described in this material, and the information relating to those products, is intended for knowledgeable, experienced users of abrasive blasting equipment.
  • Page 2 1.3.1 RPC-2 Dust Collectors are dry, reverse pulse jet when used with a blast cabinet. Before using the cabinet cartridge collectors, used to ventilate abrasive blast all personnel involved with the cabinet operation must cabinets and remove dust from exhausting air.
  • Page 3: Setup And Installation

    RPC-2 REVERSE PULSE DUST COLLECTOR Page 2 1.3.2 The exhauster is mounted on the clean-air side SET-UP AND INSTALLATION of the filter cartridges, and provides "pull-through" (pulls Push-Through Reclaimer Conversions, air through the reclaimer) air flow, rated at 600, or 900 (exhauster mounted on reclaimer), Figure 2 cfm, depending on the exhauster size.
  • Page 4 RPC-2 REVERSE PULSE DUST COLLECTOR Page 3 2.1.4 Remove the backing from the gasket and place NOTE: A wiring schematic for the RPC Collector is the gasket along the inside perimeter of the reclaimer packed in the sequence panel. A schematic for Clemco bolt holes.
  • Page 5: Operation

    RPC-2 REVERSE PULSE DUST COLLECTOR Page 4 2.3.5 Check the amperage on initial start up. If the OPERATION motor draws excessive amperage, gradually close the damper until the amperage is within the specifications WARNING shown on the motor plate. The damper is located on the exhauster outlet.
  • Page 6 RPC-2 REVERSE PULSE DUST COLLECTOR Page 5 ON TIME. Increasing on time will consume more air, but 3.2.3 Start the exhauster at the control panel, usually will NOT increase cleaning efficiency. mounted on the blast cabinet. 4.2.4 When the frequency of the pulse cycles will not 3.2.4...
  • Page 7 RPC-2 REVERSE PULSE DUST COLLECTOR Page 6 4.3.7 Fine-tuning is required for optimum reclaimer efficiency. After adjusting the damper to the best Insert needle into balance of media recovery and media cleaning, carry- straight section flex over, or dirty media continues to be a problem, the hose, about 8-inches above adjustable vortex cylinder may need adjustment.
  • Page 8: Preventive Maintenance

    RPC-2 REVERSE PULSE DUST COLLECTOR Page 7 inches the fluid travels down the other column. Refer to PREVENTIVE MAINTENANCE the example in Figure 5. WARNING 4.4.10 After the readings are taken, replace the needle protector. Close the manometer valves and store the Always wear a properly fitted and maintained, manometer in the original container in a clean area.
  • Page 9: Service & Maintenance

    RPC-2 REVERSE PULSE DUST COLLECTOR Page 8 SERVICE MAINTENANCE 6.1.10 Reset pressure to 70 psi. 6.1.11 Season cartridges per Section 6.2. WARNING Seasoning Cartridges All maintenance must be done with the electrical power locked-out and tagged-out, and 6.2.1 New cartridges must be seasoned. Cartridges...
  • Page 10: Replacement Parts

    RPC-2 REVERSE PULSE DUST COLLECTOR Page 9 One Cartridge Not Pulsing No Reading On Differential Pressure Gauge. 7.2.1 Solenoid defective. Check continuity 7.6.1 Check to make sure the low and high pressure electrical malfunction. lines have not been reversed. Refer to Figure 6.
  • Page 11 RPC-2 REVERSE PULSE DUST COLLECTOR Page 10 Collector Assembly, Figure 7 Gauge, pressure ........11826 Gauge, differential pressure ...... 10188 Item Description Stock No. Snubber fitting ........... 15786 Ground lug ..........11639 RPC-2 Collector assembly Tubing, 1/4" nylon, specify feet required ... 15892 600 cfm w/ 1 hp, 115v motor ....
  • Page 12 RPC-2 REVERSE PULSE DUST COLLECTOR Page 11 Exhauster Assembly, Figure 8 Item Description Stock No Motor 600 cfm, 1 Hp, 115-V, 1 Ph, standard .. 12314 600 cfm, 1 Hp, 230-V, 3 Ph ....12310 900 cfm, 2 Hp, 230-V, 3 ph, standard .. 12309 900 cfm, 2 Hp, 230-V, 1 Ph ....

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