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YINGLI SOLAR GB MODULES
Installation and User Manual
Revision date: August 10th, 2022 | Applicable for IEC certified products | The second edition
This manual applies to photovoltaic modules ("PV modules",
also commonly known as solar panels) manufactured by
Yingli Energy Development Company Limited ("Yingli
Solar"), and is explicitly written for qualified professionals
("Installer" or "Installers"), including without limitation
licensed electricians and RAL Certified PV Installers.
I N T R O D U C T I O N
Thank you for choosing Yingli Solar as your PV module provider. We
appreciate your business! This manual contains important information
pertaining to the electrical and mechanical installation and maintenance
of PV modules, and contains safety information that you must read carefully
and be familiar with before handling, installing, and/or maintaining Yingli Solar
PV modules.
Yingli Solar does not assume responsibility and expressly disclaims liability for
losses, damages, or expenses arising out of, or in any way connected with this
Installation and User Manual. Yingli Solar assumes no responsibility for any
infringement of patents or other rights of third parties, which may result from
using Yingli Solar PV modules. No license is granted expressly or by implication
or under any patent or patent rights. The information in this manual is believed
to be reliable, but does not constitute an expressed or implied warranty. Yingli
Solar reserves the right to make changes to its PV modules and other products,
their specifications, or this manual without prior notice.
Yingli Solar and its subsidiaries are not liable for any damages caused by
inappropriate installation, use, or maintenance of Yingli Solar PV modules,
including without limitation damages, losses, and expenses caused by non-
observance of the instructions of this manual or caused by or in connection with
products of other manufacturers.
Yingli Solar PV modules are designed to meet the requirements for the standards
IEC 61215 and IEC 61730, application class A. Modules rated for use in this
application class may be used in systems operating at greater than 50 V DC
or 240 W, where general contact access is anticipated. Modules qualified for
safety through IEC 61730-1 and IEC 61730-2 and within this application class are
considered to meet the requirements for safety class II. In the course of the PV
module certification process, the compliance of this manual with the certification
requirements has been verified by an independent certification laboratory.
This Installation and User Manual is available in different languages. In cases of
discrepancy between versions, the English language version shall control.
Failure to comply with the requirements listed in this manual will invalidate the
Limited Warranty for PV Modules as provided by Yingli Solar at the time of sale
to the direct customer. Additional recommendations are provided to enhance
safety practices and performance results. Please provide a copy of this manual
to the PV system owner for their reference, and inform them of all relevant
aspects of safety, operation and maintenance.
Y I N G L I S O L A R .CO M
S A F E T Y
General
You must understand and follow all applicable local, state, and federal
regulations and standards for building construction, electrical design, fire, and
safety, and must check with local authorities to determine applicable permitting
requirements before attempting to install or maintain PV modules.
Rooftop PV systems should only be installed on dwellings that have been
formally analyzed for structural integrity, and confirmed to be capable of
handling the additional weighted load of PV system components, including PV
modules, by a certified building specialist or engineer.
For your safety, do not attempt to work on a rooftop until safety
precautions have been identified and taken, including without
limitation fall protection measures, ladders or stairways, and
personal protective equipment (PPE).
For your safety, do not install or handle PV modules under adverse conditions,
including without limitation strong or gusty winds, and wet or frosted roof surfaces.
The flat-plate PV module construction consists of a laminated assembly of solar
cells encapsulated within an insulating material with a rigid glass surface and
an insulated substrate. The laminated assembly is supported by an aluminum
frame that is also used for installation the module. See Figure 1 for an illustration
of the PV module components.
Figure 1: Module components and cross-section of the laminated assembly
Electrical
PV modules can produce current and voltage when exposed to
light of any intensity. Electrical current increases with higher
light intensity. DC voltage of 30 Volts or higher is potentially
lethal. Contacting the live circuitry of a PV system operating
under light can result in lethal electric shock.
1.
Aluminum Frame
2. Glass
3. Encapsulating EVA
4. PV Cell
5. Backsheet
1
2
3
5
© Yingli Energy Development Company Limited
GB Modules Installation and User Manual Page 1
4

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  • Page 1 Failure to comply with the requirements listed in this manual will invalidate the Electrical Limited Warranty for PV Modules as provided by Yingli Solar at the time of sale PV modules can produce current and voltage when exposed to to the direct customer. Additional recommendations are provided to enhance light of any intensity.
  • Page 2: Transport And Handling

    In order to avoid arcing and electrical shock, do not disconnect electrical For your safety, do not disassemble or modify Yingli Solar PV modules in any connections under load. Faulty connections can also result in arcing and way.
  • Page 3: Electrical Configuration

    The maximum number of PV modules that can be connected in a series string The junction boxes used with Yingli Solar PV modules (not Smart Hot Spot Free must be calculated in accordance with applicable regulations in such a way that module) contain bypass diodes wired in parallel with the PV cell strings.
  • Page 4: Equipment Grounding

    In the event of a known or suspected diode failure, installers or maintenance providers should contact the company the PV modules were purchased from. PV Laminate Never attempt to open the junction box of a Yingli Solar PV module yourself. PV Array Grounding Frame For optimal performance, Yingli Solar recommends that the negative pole of the PV array be connected to ground.
  • Page 5: Installation Methods

    Installation structures and other mechanical parts must be designed and approved to withstand the design wind and snow loads applicable for a particular site. Yingli Solar PV modules must not be subjected to forces from the Inner Four-hole Installation Outer Four-hole Installation Outer Four-hole installation substructure, including forces caused by thermal expansion.
  • Page 6 In order to reduce the potential for electrical and thermal shock, Yingli Solar recommends cleaning PV modules during early morning or late afternoon hours when solar radiation is low and the modules are cooler, especially in regions with hotter temperatures.
  • Page 7 Revision date: August 10th, 2022 | Applicable for IEC certified products | The second edition The information in this supplement is believed to be reliable, but does not constitute an expressed or implied warranty. Yingli Solar reserves the right to make changes to its PV modules and other products, their specifications, or this supplement without prior notice.
  • Page 8 Notes: • To maximize mounting longevity, Yingli Solar strongly recommends the use of corrosion proof (stainless steel) attachment hardware. • To check whether the surface of the beam is flat and smooth, or add rubber pads on the beam to prevent the module from being crushed when it is pressed down.
  • Page 9 Notes: • To maximize mounting longevity, Yingli Solar strongly recommends the use of corrosion proof (stainless steel) attachment hardware. • Parts in contact with the modules should use flat stainless steel washers of minimum 1.4 mm thickness with an minimum outer diameter of 15.57 mm.
  • Page 10 Notes: • To maximize mounting longevity, Yingli Solar strongly recommends the use of corrosion proof (stainless steel) attachment hardware. • To check whether the surface of the beam is flat and smooth, or add rubber pads on the beam to prevent the module from being crushed when it is pressed down.
  • Page 11 T R A N S F E R R EQ U I R E M E N TS U N PAC K I N G I N ST R U C T I O N S It is strictly forbidden for people to stand on both sides of the forklift during the Before unpacking, please check whether the product serial number and information operation, and there is a risk of the box falling over and causing injury to people on the external box are correct, read the unpacking instructions carefully, prohibit...

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Ylm 3.0 plus series

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