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Dekema AUSTROMAT 664 iSiC Service Manual

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Operating Instructions
®
AUSTROMAT
®
2
664 iSiC
/ 674 baSiC
Version 03/2018

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Summary of Contents for Dekema AUSTROMAT 664 iSiC

  • Page 1 Operating Instructions ® AUSTROMAT ® 664 iSiC / 674 baSiC Version 03/2018...
  • Page 2 This document may not be passed on and copied and its contents may not be used or disclosed without the express permission of DEKEMA Dental-Keramiköfen GmbH. We retain the right to assert damages upon the violation of this provision. All rights retained, especially when a patent has been granted or a utility model has been registered.

  • Page 3: Table Of Contents

    ® ® AUSTROMAT 664 iSiC / 674 baSiC Table of Contents Table of Contents Usage, data ............... 8     1.1.  Introduction ..................... 8  1.2.  Proper use ....................... 9  1.3.  Scope of delivery ..................10  1.4.  Name plate ..................... 11  1.5. ...
  • Page 4 ® ® Table of Contents AUSTROMAT 664 iSiC / 674 baSiC 3.3.  Rear of device ....................26  Start-up ..............27     4.1.  Unpacking and setting up ................27  4.2.  Requirements at the setup site ..............28  4.3.  Assembling the heating elements ............... 29  4.4. ...
  • Page 5 ® ® AUSTROMAT 664 iSiC / 674 baSiC Table of Contents     5.5.2. Pictures ......................... 54 5.6.  Program sequence ..................56  5.7.  Program editor ....................58      5.7.1. Editing classic programs ....................58     5.7.2. Creating a new program ....................60  ...
  • Page 6 ® ® Table of Contents AUSTROMAT 664 iSiC / 674 baSiC 6.3.  Select programs and start them ..............91      6.3.1. With the touchscreen ....................91     6.3.2. With web interface (optional) ..................91     6.3.3. With VNC program (optional) ..................92  ...
  • Page 7 ® ® AUSTROMAT 664 iSiC / 674 baSiC Table of Contents 7.3.  Check program .................... 115  7.4.  Change the heating element ..............116  7.5.  Software update ..................116  7.6.  Enable software options................117  7.7.  Service and Transport ................119  Storage and disposal ..........120  ...

  • Page 8: Usage, Data

    You are in possession of a new, exceptional AUSTROMAT firing furnace. DEKEMA’s many years of experience in the field of firing furnace construction have gone into this equipment ensuring a very high level of quality, and exceptional performance and reliability.

  • Page 9: Proper Use

    Every use that goes beyond these instructions is held to be improper and can cause personal injury or property damage. We assume no guarantee when the device is improperly used handled or not used according to instructions. DEKEMA assumes no liability for damages that are thereby incurred.

  • Page 10: Scope Of Delivery

    ® ® 1. Usage, data AUSTROMAT 664 iSiC / 674 baSiC 1.3. Scope of delivery The following components are included in the delivery of the firing furnace: • ® ® AUSTROMAT 664 iSiC or 674 baSiC firing furnace with power cable, •...

  • Page 11: Name Plate

    Name plate The information on the rating plate describes the firing furnace and also offers potential customer-specific adaptations. In all correspondence with DEKEMA, please indicate all of the data that is on the rating plate. The rating plate is on the back of the firing furnace.

  • Page 12: Technical Data

    ® ® 1. Usage, data AUSTROMAT 664 iSiC / 674 baSiC 1.5. Technical data The technical data of the firing furnace are summarized in the following table. The cited connection values and tolerances must be maintained for the firing furnace to operate properly and for the warranty to take effect.
  • Page 13 ® ® AUSTROMAT 664 iSiC / 674 baSiC 1. Usage, data Electrical supply data NOTE: Only use fuses with the indicated lag and nominal current. • Supply voltage: See rating plate on the rear: • ~ 230 VAC / 50…60 Hz •...

  • Page 14: Ambient Conditions

    ® ® 1. Usage, data AUSTROMAT 664 iSiC / 674 baSiC 1.6. Ambient conditions NOTE: The firing furnace should not be operated for some time after sudden change of ambient temperature as otherwise condensation may occur in the electronic components, thus causing damage.

  • Page 15: Safety

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 2. Safety Safety 2.1. This section must be read! Read this entire section before you start working with the firing furnace! It contains important instructions for your personal safety. This section must be read and understood by all persons who work with this firing furnace in ®...

  • Page 16: Organization Of The Safety Instructions

    ® ® 2. Safety AUSTROMAT 664 iSiC / 674 baSiC 2.2. Organization of the safety instructions The following safety instructions Safety instructions refer to various hazard levels. DANGER DANGER identifies a direct, high risk hazard that can cause death or serious bodily injury if it is not avoided. WARNING WARNING identifies a potential, medium-level hazard that can cause death or serious bodily injury if it is not avoided.

  • Page 17: General Safety Regulations

    They must be stored with the firing furnace in a highly visible location and be directly accessible. You can order of additional copies of the operating instructions from DEKEMA (see page 2). Completeness Always use the complete original version of these operating instructions. The instructions in the operating instructions contain cross-references to other sections containing important information.

  • Page 18: Operation

    ® ® 2. Safety AUSTROMAT 664 iSiC / 674 baSiC 2.3.2. Operation ® The AUSTROMAT firing furnace may only be used for its intended purpose (see section 1.2). All instructions and procedures that can affect the safety of persons or the firing furnace are forbidden.

  • Page 19: Maintenance And Service

    Malfunctions can arise if third-party parts are used. In certain circumstances, this can cause serious injury and substantial property damage. Always use original replacement parts from DEKEMA (see section 7.7). Retrofitting Independent retrofitting and changes that affect the safety of the firing furnace are forbidden.

  • Page 20: Risks

    ® ® 2. Safety AUSTROMAT 664 iSiC / 674 baSiC 2.4. Risks Observe the following hazard instructions in all of your jobs with the firing furnace. DANGER Electrical shock from voltage-conducting parts. The firing furnace is operated using mains voltage. Death may result due to electrical shock from touching voltage-conducting parts.
  • Page 21 ® ® AUSTROMAT 664 iSiC / 674 baSiC 2. Safety WARNING Fire hazard. The firing chamber can reach temperatures above 1,500°C during operation. Heat-sensitive materials close to the firing furnace can easily ignite and cause a fire. Observe the following instructions: •...

  • Page 22: Access Rights

    ® ® 2. Safety AUSTROMAT 664 iSiC / 674 baSiC CAUTION Ceramic dust from insulation materials. The firing chamber and insulation table consist of ceramic insulating material. Inhaling ceramic dust can be hazardous to your health. Do not inhale the dust. To remove ceramic dust, use a suitable vacuum cleaner.

  • Page 23: Design And Functionality

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 3. Design and functionality Design and functionality 3.1. Front of system ® The following figure shows the front of the AUSTROMAT firing furnace and identifies the most important components. ® Fig. 3-1 Front view of the firing furnace (example AUSTROMAT 664) Firing chamber cover...

  • Page 24: Touchscreen And Function Keys

    ® ® 3. Design and functionality AUSTROMAT 664 iSiC / 674 baSiC 3.2. Touchscreen and function keys Fig. 3-2 Touchscreen and function keys Touchscreen Function keys 3.2.1. Touchscreen NOTE: Never use hard or sharp objects (such as screwdrivers, tweezers, etc.) to operate the touchscreen.

  • Page 25: Function Keys

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 3. Design and functionality 3.2.2. Function keys You can use the function keys next to the touchscreen to move the lift up or down, scroll through the program memory, terminate the current program or go to standby mode. When the firing furnace is connected to a network or an individual computer and is correspondingly set up (see section 4.5), you can execute these functions using the computer keyboard.

  • Page 26: Rear Of Device

    ® ® 3. Design and functionality AUSTROMAT 664 iSiC / 674 baSiC 3.3. Rear of device ® The following figure shows the back of the bottom part of the AUSTROMAT firing furnace and identifies the most important components. Fig. 3-3 Rear view of the firing furnace (example) Rating plate with serial number Connection socket for the power cable...

  • Page 27: Start-Up

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 4. Start-up Start-up 4.1. Unpacking and setting up WARNING The firing furnace is heavy. When the firing furnace is transported, there exists the danger of crushing, and the device may become damaged. Two persons must transport the firing furnace.

  • Page 28: Requirements At The Setup Site

    ® ® 4. Start-up AUSTROMAT 664 iSiC / 674 baSiC 4.2. Requirements at the setup site NOTE: The following instructions must be followed each time the firing furnace is moved and repaired. NOTE: Set up the firing furnace on a place where you can easily remove the power cable. Firing furnace The setup site of the firing furnace must meet the following requirements: •...

  • Page 29: Assembling The Heating Elements

    "https://www.youtube.com/channel/UC80C1iRkrHY69XIEEGudx3w"). You find a huge range of movies for application and service of DEKEMA devices. The video for the assembly of the heating elements is available through the following link. You can also request the videos from DEKEMA (address see p. 2). • ®...

  • Page 30: First Startup

    ® ® 4. Start-up AUSTROMAT 664 iSiC / 674 baSiC 4.4. First Startup 4.4.1. Procedure NOTE: When connecting the firing furnace: • The firing furnace is operated using mains voltage. • Use only suitable power sockets with ground contacts, and never use adapter plugs. •...

  • Page 31: Installation Assistant (Country-Specific)

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 4. Start-up 4.4.2. Installation assistant (country-specific) The (country-specific) Installation Assistant program is also activated in the factory before the delivery. The installation assistant asks you to mount the insulation table, and runs an installation routine after you confirm by pressing the [CONTINUE] key: The firing chamber is dried, and the firing furnace is checked.

  • Page 32: Connect The Firing Oven To The Network (Optional)

    ® ® 4. Start-up AUSTROMAT 664 iSiC / 674 baSiC 4.5. Connect the firing oven to the network (optional) NOTE: This functionality is available as an option. • The options that are enabled for your firing furnace can be found in the menu Setup >...

  • Page 33: Setting Up The Operation Of The Firing Furnace Using A Browser

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 4. Start-up Fig. 4-3 Setup > Network Click the button [DHCP]. Use the button to assign an IP address to the firing furnace from you network server. An LED within the button indicates that the DHCP function is active. Click on [OK].

  • Page 34: Setting Up The Operation Of The Firing Furnace Using A Vnc Program

    ® ® 4. Start-up AUSTROMAT 664 iSiC / 674 baSiC The login window appears. Enter the password in the “Password” entry line. Select the desired data compression for transmitting data between the firing oven and the computer. We recommend using the default setting, "RL encoding". Click on [OK].

  • Page 35: Setting Up A Permanent Ip Address For The Firing Furnace

    664 iSiC / 674 baSiC 4. Start-up The logon window appears. Enter the password in the “Password” entry line. The standard password is "DEKEMA". Click on [OK]. Fig. 4-7 Login window The Program Manager appears in the VNC window (see section 5.3).

  • Page 36: Specify Authorizations

    Communicate the password to the persons who are authorized to access the firing furnace. NOTE: If the password becomes lost, contact your service partner or directly contact DEKEMA (see page 2). 4.5.6.

  • Page 37: Connect The Firing Furnace To An Individual Pc (Optional)

    In the plant, the firing furnace was assigned the default IP address "192.168.115.200" by DEKEMA. If this IP address is no longer valid, you have to identify the present default IP address of the firing furnace: (see section 4.5.1).

  • Page 38: Operating The Firing Furnace Using A Vnc Program

    ® ® 4. Start-up AUSTROMAT 664 iSiC / 674 baSiC Fig. 4-10 Login window The Program Manager appears in the browser (see section 5.3). You may have to release this IP address in the firewall of the computer (see the operating instructions of the operating system).

  • Page 39: Access Through A Browser Or A Vnc Program

    664 iSiC / 674 baSiC 4. Start-up The logon window appears. Enter the password in the “Password” entry line. The standard password is "DEKEMA". Click on [OK]. Fig. 4-12 Login window The Program Manager appears in the VNC window (see section 5.3).

  • Page 40: User Interface

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC User interface 5.1. Basic information 5.1.1. Terms The following table explains some of the basic terms that will make it easier to operate the ® AUSTROMAT Term Explanation Program XE "Firing Firing programs or other programs contain the individual control ®...

  • Page 41: Screen Elements

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.1.2. Screen elements The following table contains screen elements that are used in the user interface of the ® AUSTROMAT Name Example Description Button A button is associated with a function. Run the function by clicking the button.

  • Page 42: Numeric Screen Keyboard

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.1.3. Numeric screen keyboard The numeric screen keyboard is for entering text such as the firing programs. The keyboard automatically appears when the firing window control expects a number to be entered. Fig.

  • Page 43: Alphanumeric Keyboard Window

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.1.4. Alphanumeric keyboard window The alphanumeric screen keyboard is for entering text such as the names of firing programs. The keyboard automatically appears when the firing window control expects text to be entered. Fig.

  • Page 44: Keyboard Window For The Classic Editor

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.1.5. Keyboard window for the classic editor The keyboard window for the classic editor automatically appears when you click a command line of a classic program in the program editor. Fig.

  • Page 45: Screen Display

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.2. Screen display ® The screen display for operating the AUSTROMAT is divided into different areas. Fig. 5-4 Screen display (example of the Program Manager) Information bar Display area Function bar Information bar Shows all of the important parameters:...

  • Page 46: Program Manager

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.3. Program Manager Use the Program Manager menu to select the firing programs or sets and administer the assignment of the individual program memories (such as copy or delete firing programs). Fig.
  • Page 47 ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface Left function bar The buttons in the left function bar refer to sets of firing programs. [Load set]: Opens the window "Select manufacturer" to load the programs of the set into the Program Manager.
  • Page 48 ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC Bottom function bar The buttons in the bottom function bar refer to individual firing programs. Icon Manager. Activates the Icon Manager. See section 5.4. [Program selection] Opens the program display (see section 5.5) for the selected program.

  • Page 49: Icon Manager

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.4. Icon Manager The Icon Manager provides a functionality for an easy program navigation. Firing programs can be grouped in folders in a clear fashion. Navigation between the folder contents is similar as known from e.g.
  • Page 50 ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC File navigation The following figure shows an example of existing folders. Fig. 5-7 Icon Manager (example): Folder display Information bar The Information bar displays additional information: • Top: Display level (Icon Manager or folder name), •...
  • Page 51 ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface Fig. 5-8 Icon Manager (example): Display of firing programs in a folder [Program names] The program display with the firing parameters appears (see section 5.5). Toggle to the folder display, see Fig. 5-7. Creating a new folder Proceed as follows to create a new folder: Double-click on an empty memory in the Program Manager.

  • Page 52: Program Display

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.5. Program display The program display with the firing parameters appears when you select a program in the Program Manager and click on [Selected program]. 5.5.1. Classic programs The following illustration shows a typical program display for classic programs. Fig.
  • Page 53 ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface Command line Shows the individual program steps with the firing program in "CVTL" syntax. Click on the command line to open the program editor to change the firing parameters (see section 5.7.1). Buttons in the function bar: •...

  • Page 54: Pictures

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.5.2. Pictures NOTE: ® The screen of your AUSTROMAT firing furnace is not color calibrated. It is therefore not suitable for accepting color. You can save pictures in the memory of the firing furnace electronics, for example to compare the firing results with photographs of sample firings.
  • Page 55 ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface Buttons in the function bar: • Optional functionality. [FTP Server Login] Open the "FTP Server Login" to access an externally-linked FTP server (see section 5.8.4.6). • Moves one level up in the directory structure. [Folder up] •...

  • Page 56: Program Sequence

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.6. Program sequence A firing program is started from the Program Display by pressing [Program Start]. Please note: • The program steps are executed in the specified sequence in the input mask (see section 5.5), •...
  • Page 57 ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface Step 3 "T1200": Wait time 1200 s. Step 4 "T010.C1475": Set firing temperature (1475 °C) with a rate of 10°C/min (900 °C to 1475 °C) Step 5 "T4500": Wait time 4500 s. Step 6 "T010.A900": Set object temperature (900 °C) with a rate of 10°C/min (1475°C to 900°C) The lift travels downward somewhat...

  • Page 58: Program Editor

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.7. Program editor NOTE: Programs that are protected by the general code cannot be edited (see also the section 5.8.1.6). With the program editor, you can change existing programs or create new firing programs. Furthermore, it is possible to edit a firing program in progress.
  • Page 59 In this case, correct for the command line. Examples Examples of programming are found in the download area of the DEKEMA website (http://www.dekema.com) or in the separate instructions for classic programming. Operating Instructions (Version 03/2018)

  • Page 60: Creating A New Program

    In the program display, click [Save] to save the changes. 5.7.3. Programming Suggestions You can find non-binding programming suggestions at http://www.dekema.com. The programs are firing programs converted according to manufacturer’s instructions for DEKEMA dental ® ceramic furnaces of the AUSTROMAT series. You can load these programs into your firing furnace (see section 6.8.4).

  • Page 61: Setup Menu

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.8. Setup menu The "Setup" menu is used for system control, to change global settings of the firing furnace, to launch maintenance programs, and to record data. The "Setup" menu can be opened by clicking on the [Setup] function key in the Program Manager.
  • Page 62 ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC The following table lists the available functions in the "Setup" menu and provides a short description. A detailed explanation can be found in the indicated section in the column "See section".
  • Page 63 ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface Function Description See section Data recording and transfer [Printer] Specifies a printer for the firing furnace. 5.8.4.1 [Quality management] Option 5.8.4.2 Determines if a QM report is displayed after a program.

  • Page 64: System Control Functions

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.8.1. System control functions 5.8.1.1. Units In the "Setup" menu, click the [Units] button. The following window for selecting the units for temperature appears. The set unit is marked. Fig.

  • Page 65: Language

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.8.1.2. Language In the "Setup" menu, click the [Language] button. The following window appears for selecting the language of the user interface. The option field identifies the currently set language. Fig.

  • Page 66: Date/Time

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.8.1.3. Date/time In the "Setup" menu, click the [Date/time] button. The following window opens for setting a date and time of the firing furnace control. The current date and time are displayed. Fig.

  • Page 67: Screen Settings

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.8.1.4. Screen settings In the "Setup" menu, click the [Screen settings] button. The following window appears for setting the screen saver. Fig. 5-16 Setup > Screensaver settings • Buttons [Calibration]: Starts a process for calibrating the screen.

  • Page 68: Network (Optional)

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC Contrast setup Fig. 5-17 Setup > Screensaver settings > Contrast setup 5.8.1.5. Network (optional) NOTE: This functionality is optional. • The options that are enabled for your firing furnace can be found in the menu Setup >...

  • Page 69: General Code

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface Change IP address Change an address as follows: • Click on the corresponding address The alphanumeric keyboard window appears. Please note: The current IP address cannot be edited. • In the keyboard window, click on [Edit].
  • Page 70 ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC • Buttons [OK]: Accepts the settings and switches back to the "Setup" menu. Lock programs Select the locked program memories as follows: • Click on the corresponding program numbers "from" and "to". The numeric keyboard window appears.

  • Page 71: System Setting Functions

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.8.2. System setting functions 5.8.2.1. Furnace ID In the "Setup" menu, click the [Furnace ID] button. The following window appears for entering the furnace ID. The current furnace ID is displayed together with the current, furnace-specific hardware and software versions.
  • Page 72 • Internet interface for connecting to networks and the Internet. Direct access via the Internet to firing programs in the online database of DEKEMA. (see also the section 6.8.4). • Quality management All of the relevant parameters are recorded in ASCII format (text file) and can be printed and saved (on a thumb drive or a network).

  • Page 73: Acoustic Signal

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.8.2.2. Acoustic signal In the "Setup" menu, click the [Acoustic signal] button. The following window appears for selecting and testing the acoustic signal at the end of the program. The current signal is displayed.

  • Page 74: Heating Settings

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.8.2.3. Heating settings In the "Setup" menu, click the [Heating settings] button. The following window is displayed for setting customer-specific maximum levels for the start temperature [°C], power consumption [A] and rise rate [°C/min].

  • Page 75: Lift Settings

    5.8.2.4. Lift settings NOTE: For safety reasons, DEKEMA recommends not deactivating the warning. When the "Warning" function is turned on, a warning appears before you open a hot firing chamber (temperature higher than 200°C). You are asked, "OPEN LIFT?". Confirm the query when you want to move the lift down and open the hot firing chamber.

  • Page 76: Maintenance Programs

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.8.3. Maintenance programs 5.8.3.1. Drying Use the drying program to dry the firing chamber, for example when the firing furnace has been exposed to a high-level of humidity for a long time. In the "Setup"...

  • Page 77: Check Program

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.8.3.2. Check program ® The AUSTROMAT 664 / 674 has an internal program, the check program, that checks the function of the major components. Regularly using this non-editable program makes it easier for you and the responsible service personnel to identify aged components (such as heating element wear) and troubleshoot malfunctions.

  • Page 78: Oxidation

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.8.3.3. Oxidation Use the oxidation program to clean the heating elements, the firing chamber and the thermocouples. In the "Setup" menu, click the [Oxidation] button. The following window appears to start the oxidation firing.

  • Page 79: Temperature Calibration

    5. User interface 5.8.3.4. Temperature calibration NOTE: ® DEKEMA recommends that the AUSTROMAT 664 / 674 temperature is calibrated annually. In the "Setup" menu, click the [Temperature calibration] button. The following temperature calibration window appears. The set CCF value is shown.

  • Page 80: Data Recording And Transfer

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.8.4. Data recording and transfer 5.8.4.1. Printer In the "Setup" menu, click the [Printer] button. The following printer settings window appears. Fig. 5-30 Setup > Printer • Buttons [OK]: Closes the window and switches back to the "Setup"...

  • Page 81: Quality Management (Optional)

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface 5.8.4.2. Quality management (optional) NOTE: This functionality is available as an option. • The options that are enabled for your firing furnace can be found in the menu Setup > Furnace ID > Options (see section 5.8.2.1). •...

  • Page 82: Diagnostic Data

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC 5.8.4.3. Diagnostic data In the "Setup" menu, click the [Diagnosis data] button. The following diagnostic data window appears. Fig. 5-32 Setup > Diagnosis data • Buttons [Print]: Prints the diagnostic data. Note that a printer must be connected and set up (see section 5.8.4.1).

  • Page 83: Login Data (Optional)

    NOTE: If the username or password becomes lost, contact your service partner or directly contact DEKEMA (see page 2). HTML access authorizes you to remotely access (through a web interface or a VNC program) the control of the firing furnace. The password is defined in the "HTML access" window. This password must be entered in the browser on the computer to obtain access to the firing furnace (see also the section 4.5).

  • Page 84: Backup / Recovery

    ® ® 5. User interface AUSTROMAT 664 iSiC / 674 baSiC Release the function In order for you to execute touchscreen functions (see section 3.2) keys for furnace via the Webserver, the function keys of the computer keyboard must commands via the be released.
  • Page 85 ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface Backup data Follow the instructions under "Backup" in the "Backup / Recovery" window. NOTE: All data on the thumb drive are deleted at the start of the backup. Insert a USB stick (make sure there is enough free memory) into the USB port in the back of the firing furnace.

  • Page 86: Ftp Server Login (Optional)

    You can find information on enabling options in section 7.6. NOTE: There are many DEKEMA-independent programs available to set up an external FTP server. For further information, please contact your network administrator. With the FTP functionality, you can access an externally-linked FTP server. You can for example link picture folders and files to the firing furnace and view them while the program is running.
  • Page 87 ® ® AUSTROMAT 664 iSiC / 674 baSiC 5. User interface • Buttons [ESC]: Closes the window and switches back to the "Setup" menu. User name User name for your access the FTP server. • Click on the “User name” entry field. The alphanumeric keyboard window appears.

  • Page 88: Operation

    ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC Operation NOTE: When using the firing furnace, observe section 2, Safety. 6.1. Turning on and off NOTE: Never operate the firing furnace without supervision. Preparations Check if • ® the AUSTROMAT is connected by a power cable to a socket with a protected contact (see section 4.4), •...

  • Page 89: Mounting And Removing A Firing Object

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 6. Operation 6.2. Mounting and removing a firing object WARNING Hot surfaces. The firing chamber can reach temperatures above 1,500°C during operation. There is an extreme burning hazard from touching hot surfaces after the firing chamber is opened. Never directly contact hot parts of the firing furnace.
  • Page 90 ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC NOTE: Stack the levels as precisely as possible. The levels may not tilt. Given the dimensional tolerances, the sinter plates and sinter rings may tilt when stacked. Make sure that this does not happen since the insulation may be contacted while the lift is being closed causing undesirable wear.

  • Page 91: Select Programs And Start Them

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 6. Operation 6.3. Select programs and start them 6.3.1. With the touchscreen After turning on the firing furnace, the Program Manager automatically appears on the touchscreen. Select the desired program (see section 5.3). Alternatively you can use the Icon Manager in order to select the required program, see section 5.4.

  • Page 92: With Vnc Program (Optional)

    ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC 6.3.3. With VNC program (optional) NOTE: This functionality is available as an option. • The options that are enabled for your firing furnace can be found in the menu Setup > Furnace ID > Options (see section 5.8.2.1). •...

  • Page 93: Operating Layout For The Menu Control

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 6. Operation 6.3.4. Operating layout for the menu control The basic operating layout for the menu control is shown in the following illustration. It can help you become familiar with the operation of the firing furnace. The arrows in the diagram indicate how to get from one menu item to another.

  • Page 94: Program End

    ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC 6.4. Program end NOTE: The firing chamber is closed generally at temperatures T > 999 °C. The chamber only opens for chamber temperatures below 999 °C. • While the program is running, you can stop the program by clicking [Cancel program]. In this case, all the commands are stopped and the heat system is turned off.

  • Page 95: Some Practical Tips

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 6. Operation 6.5. Some practical tips 6.5.1. General operation of the furnace Lift noise After switching on the firing furnace, the lift moves down and performs automatic lift calibration. The brief buzzing noise is due to technical reasons and is completely normal. Please note that the firing furnace does not react to any commands during this calibration time.

  • Page 96: Firing Programs

    ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC 6.5.5. Firing programs Firing tray and kiln furniture Every type of firing tray and kiln furniture has an effect on the temperature of the firing object due to its color and composition. Using a standardized firing tray can thus ensure constant firing results.

  • Page 97: Backing Up And Restoring Firing Programs

    Program Manager > Transfer set To back up the data, select the transmission type “Save to USB stick”. • “Load from the Internet” downloads a set from the Dekema website, • Only available when connected to the FTP server: "Load from FTP server" downloads a set from the FTP server, •...
  • Page 98 ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC Click on [OK]. The window “Save as” appears. (Press [ESC] to return to the Program Manager.) Fig. 6-4 "Save as" window Click in the entry line. The alphanumeric keyboard window appears. Enter the name for the set, and confirm with [Enter].

  • Page 99: Restore Data With A Usb Stick

    Program Manager > Transfer set To restore the data, select the transmission type “Load from USB stick”. • “Load from the Internet” downloads a set from the Dekema website, • Only available when connected to the FTP server: "Load from FTP server" downloads a set from the FTP server, •...
  • Page 100 ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC Click on [Load]. (Press [ESC] to return to the Program Manager without loading the set.) The Program Manager displays the "Load set" window. • The left table “External sets” shows the firing programs of the selected sets, •...

  • Page 101: Backing Up And Restoring Data

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 6. Operation [Paste] Copies the selected firing program of the external set to the current set. The firing programs are inserted into the current set starting at the selected program number. A query appears and asks if you want to overwrite the existing programs in the current set.

  • Page 102: Loading And Saving Sets

    ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC 6.8. Loading and saving sets A “set” is a group of all manufacturer-related firing programs (program list). 6.8.1. Download set from the internal memory Use the following procedure to load individual firing programs or a complete set from the internal memory of the firing furnace.

  • Page 103: Load A Set From An Ftp Server (Optional)

    Setup > Furnace ID > Options (see section 5.8.2.1). • You can find information on enabling options in section 7.6. Use the following procedure to download a set from the DEKEMA website. Make sure that your internet connection is active. Open the Program Manager.
  • Page 104 ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC Fig. 6-10 Program Manager > Select set Select the desired program type Click [OK] (press [ESC] to return to the Program Manager). The "Set Manager" window appears and shows you the manufacturer-specific sets for you firing furnace.

  • Page 105: Internally Save Set

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 6. Operation 6.8.5. Internally save set Use the following procedure to save a set to the internal firing furnace database. Open the Program Manager. Click the button [Save set]. The window “Save as” opens. Fig.

  • Page 106: Access The Firing Furnace Via Ftp (Optional)

    ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC 6.9. Access the firing furnace via FTP (optional) NOTE: This functionality is available as an option. • The options that are enabled for your firing furnace can be found in the menu Setup >...
  • Page 107 ® ® AUSTROMAT 664 iSiC / 674 baSiC 6. Operation Fig. 6-14 Logging into the firing oven The window “Login as” appears. • Enter your user name for FTP access TV firing furnace, • Enter the corresponding FTP password. Fig. 6-15 Enter username and password Click on [Login].

  • Page 108: Quality Assurance (Optional)

    ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC You can move, delete, etc. files in Windows Explorer as usual. Close Windows Explorer when you no longer need FTP access to the firing furnace. 6.10. Quality assurance (optional) NOTE: This functionality is available as an option.

  • Page 109: X-Dream (Optional)

    OPC ("OLE for Process Control") is a standardized software interface that allows you to exchange data between applications by different manufacturers. By using the optional OPC program by DEKEMA, you can integrate quality management for the firing furnace into an ERP system ("enterprise resource planning").

  • Page 110: After A Power Failure

    ® ® 6. Operation AUSTROMAT 664 iSiC / 674 baSiC 6.11. After a power failure NOTE: If a running program is interrupted by a temporary power failure (less than 2 hours), the firing furnace attempts to properly terminate the program when the power comes back on.

  • Page 111: Maintenance And Service

    Malfunctions can arise if third-party parts are used. In certain circumstances, this can cause serious injury and substantial property damage. Always use original replacement parts from DEKEMA NOTE: When performing all maintenance and service tasks, maintenance and service tasks observe section 2, Safety.

  • Page 112: Calibrate Temperature

    Make sure that the heating element and thermocouples are not damaged. • Only use the DEKEMA calibration set that is for the specific furnace (part of the scope of delivery). This consists of a PTC ring and a ring-specific calibration table.
  • Page 113 NOTE: In order to exactly determine the diameter it is recommended to forward the sintered PTC ring to your service partner or to DEKEMA. Use a caliper gauge in order to determine the diameter of the sintered PTC ring. •...
  • Page 114 ® ® 7. Maintenance and Service AUSTROMAT 664 iSiC / 674 baSiC Change the CCF Proceed as follows to change the CCF: In the "Setup" menu, select the program "Temperature calibration", see section 5.8.3.4). Click on the input field for the CCF. The numeric keyboard window "Calibration factor" appears, see following figure.

  • Page 115: Check Program

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 7. Maintenance and Service 7.3. Check program NOTE: Start the check program only after running several firing programs, or after a cleaning firing so that the firing oven is warmed up. ® The AUSTROMAT has an internal program, the check program, that checks the function of the major components: the check program.

  • Page 116: Change The Heating Element

    2 to install the replacement heating element. Heating elements should only be replaced by trained professionals. 7.5. Software update Contact DEKEMA to update the software program for your firing furnace. An update can be obtained in the following ways: • by mail on a thumb drive, •...

  • Page 117: Enable Software Options

    Questions regarding software options Contact your service partner, or contact DEKEMA directly. You will need the serial number of your firing furnace: Menu path: Setup > Furnace ID (see section 5.8.2.1). Enable a software option Requirement: The enabling code for the software options.
  • Page 118 ® ® 7. Maintenance and Service AUSTROMAT 664 iSiC / 674 baSiC Fig. 7-6 "Options" window, to the right with enabled options Click on [OBR] (One Button Release). This opens the input window for the enabling code. Fig. 7-7 Input window for the enabling code (example) Enter the correct enabling code in the "CODE"...

  • Page 119: Service And Transport

    Contact the responsible service partner if you need to replace wearing parts or if the firing furnace needs to further repairs. Spare parts Only use original DEKEMA parts for servicing and maintaining the firing furnace. Contact your service partner, or contact DEKEMA directly. Manufacturer address Please direct any questions for the manufacturer to the following address: DEKEMA Dental-Keramiköfen GmbH...

  • Page 120: Storage And Disposal

    ® ® 8. Storage and disposal AUSTROMAT 664 iSiC / 674 baSiC Storage and disposal 8.1. Storage Turn off the firing furnace WARNING Fire hazard. A fire hazard exists when the firing furnace is hot when packaged. Let the firing furnace cool for several hours to room temperature with the firing chamber open after turning it off.

  • Page 121: Disposal

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 8. Storage and disposal 8.2. Disposal 8.2.1. Personnel qualifications ® The operator can recycle or dispose the AUSTROMAT in accordance with legal provisions. A good knowledge of mechanics and how to differentiate between waste materials is required to ®...

  • Page 122: Disposal: Electrical And Electronic Materials

    August 2005 for returning and recycling electronic and electrical devices if no exception has been granted. As a manufacturer of laboratory equipment, DEKEMA Dental- Keramiköfen GmbH Is freed from this requirement. Dental ceramic furnaces do not have to be returned to DEKEMA Dental-Keramiköfen GmbH.

  • Page 123: Safety Data Sheets

    ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Safety data sheets ® The relevant safety data sheets for the AUSTROMAT 664 / 674 firing oven are on the following pages. • For "Altraform" material, see section 9.1, •...

  • Page 124: Altraform" Safety Data Sheet

    ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC 9.1. "Altraform" safety data sheet Operating Instructions (Version 03/2018)
  • Page 125 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)
  • Page 126 ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC Operating Instructions (Version 03/2018)
  • Page 127 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)
  • Page 128 ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC Operating Instructions (Version 03/2018)
  • Page 129 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)

  • Page 130: Kerform" Safety Data Sheet

    ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC 9.2. "Kerform" safety data sheet Operating Instructions (Version 03/2018)
  • Page 131 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)
  • Page 132 ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC Operating Instructions (Version 03/2018)
  • Page 133 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)
  • Page 134 ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC Operating Instructions (Version 03/2018)
  • Page 135 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)
  • Page 136 ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC Operating Instructions (Version 03/2018)
  • Page 137 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)
  • Page 138 ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC Operating Instructions (Version 03/2018)
  • Page 139 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)
  • Page 140 ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC Operating Instructions (Version 03/2018)
  • Page 141 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)

  • Page 142: Isolrath" (Super-Isol) Safety Data Sheet

    ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC 9.3. "Isolrath" (Super-Isol) safety data sheet Operating Instructions (Version 03/2018)
  • Page 143 ® ® AUSTROMAT 664 iSiC / 674 baSiC 9. Safety data sheets Operating Instructions (Version 03/2018)
  • Page 144 ® ® 9. Safety data sheets AUSTROMAT 664 iSiC / 674 baSiC Operating Instructions (Version 03/2018)

  • Page 145: Index

    Date ..............66 Kerform ............. 130 Date format ............66 Safety data sheet .......... 130 DB ............... 72 Keyboard window DEKEMA Academy ..........29 alphanumeric ........... 43 Delete ..............47 Classic ............. 44 Diagnostic data ........... 82 numeric ............42 Dimensions ............
  • Page 146 ® ® 10. Index AUSTROMAT 664 iSiC / 674 baSiC OPC program ........... 109 Scope of delivery ..........10 Open lift .............. 75 Screen contrast ..........67 Operating instructions ........17 Screen setting ............ 67 Operating layout ..........93 Screensaver ............67 Option field ............

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