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Summary of Contents for CHMER WIRE EDM
- Page 1 WIRE - EDM QUICK START SOFTWARE：W5F MANUAL VER：A DATE：2006.07 Copyright Reserved CHING HUNG MACHINERY & ELECTRIC INDUSTRIAL CO., LTD. 886-4-23500333 Please Read This Manual Thoroughly Before Operation...
- Page 2 1. Wire EDM operators should have received relative training from our local agency, or directly from CHMER headquarter. 2. CHMER wire EDM can only applied to the machining of several kinds of metal work-piece, such as steel, aluminum, tungsten steel, copper and graphite.
- Page 3 CHMER WIRE EDM QUICK START INDEX CHAPTER 1. START UP OF OPERATION-------------------------------------------- 1 1.1 Booting Up Procedures------------------------------------------------------ 1 1.2 BASIC ACCESSORIES---------------------------------------------------- 3 1.3 PRE-MACHINING SETUP------------------------------------------------ 7 CHAPTER 2. ---------------------------------------------------------------------------------- 15 2.1 FILE MANAGEMENT & GRAPH SIMULATION-------------------- 15 CHAPTER 3. SETUP FOR CUTTING--------------------------------------------------- 25 3.1 Set Z axis height-------------------------------------------------------------- 25...
- Page 4 CHMER WIRE EDM QUICK START CHAPTER 6. SAMPLE PROGRAM----------------------------------------------------- 48 6.1 Straight Cutting--------------------------------------------------------------- 48 6.2 Taper Cutting----------------------------------------------------------------- 52 6.3 UV Cutting-------------------------------------------------------------------- 54 6.4 AWT Application with Sub-Program-------------------------------------- 57 CHAPTER 7. MAINTENANCE INSTRUCTION------------------------------------- 59 VER：E5B-1086A...
- Page 5 CHMER WIRE EDM QUICK START CHAPTER 1. START UP OF OPERATION 1.1 Booting Up Procedures 1. Turn on the main power. 2.Turn (right) on the rotary switch. & Rotary switch Main power 3. A few seconds later after boot procedure...
- Page 6 CHMER WIRE EDM QUICK START 4. Release Emergency-stop button 5. Press green button (to stand by) Green Button Release Emergency-stop - 2 -...
- Page 7 CHMER WIRE EDM QUICK START 1.2 BASIC ACCESSORIES 1. Diamond Guide (1). Normal Diamond Guide (upper & lower exchangeable) (2). AWT Diamond Guide (upper & lower non-exchangeable) uppe lowe - 3 -...
- Page 8 CHMER WIRE EDM QUICK START 2. Nozzle (1). AWT Nozzle (upper) (2) AWT Nozzle (lower) - 4 -...
- Page 9 CHMER WIRE EDM QUICK START (3). Normal Nozzle (upper & lower exchangeable) 3.Energizing Plate (for both AWT and non-AWT) - 5 -...
- Page 10 CHMER WIRE EDM QUICK START 4. Lead cutting wire through threading system (follow arrows) non-AWT non-AWT AWT model - 6 -...
- Page 11 CHMER WIRE EDM QUICK START 1.3 PRE-MACHINING SETUP 1.3.1 SEARCH HOME 1. Press 2. Press (SEARCH HOME) 3. The star mark, “ * ”, beside an axis name (*X,*Y,*Z,*U,*V) would disappear after machine point is found. If not, move that one axis with direction key and do Home Search again.
- Page 12 CHMER WIRE EDM QUICK START signal cable to VER I/O port. Then follow steps listed below： Alignment Jig VER I/O port 1.Press twice quickly if its LED not lit on. （VERT. MOVE） 2. Press DA,DB Switch Vertical position (U,V) 2. Align either XU or YV at one time Select direction【2 (-X) or 1 (+Y)】, press...
- Page 13 CHMER WIRE EDM QUICK START Note. Before executing Vertical Alignment： (1) Turn off DA/DB Switch (DA DB OP. SW=OFF). Important!! (2) Well dry upper head. Any water drip left will worsen alignment accuracy. (3) To keep aligning the same axis, select the same direction in 2ND STEP.
- Page 14 CHMER WIRE EDM QUICK START 4. Press to reset 5 axes local coordinate value. 5. Set PW=A01.The other S-code items are the same ( ON:1,OFF:15,AN:1,AFF:15, . (Set WT=10 forΦ0.2wire; set WT=12 for SV:50, FR:10,WF:5,WT:10,WL:0,F:0) Φ0.25 wire). 6. Press 7. Move Y and V axis with ML or L speed until spark appears evenly on wire. Then, move table back and forth in Y direction.
- Page 15 CHMER WIRE EDM QUICK START 9. Input the coordinate value and press to save. 10. Repeat 3~9 for XU axis alignment. Tip：To copy machine coordinate to VERT. PT., move Green Bar to VERT. PT., press C and - 11 -...
- Page 16 CHMER WIRE EDM QUICK START 1.3.3 SET UP TAPER DATA: DA/DB Need to re-setup DA/DB after parts replacement such as upper/lower Head, Diamond Guide or Ceramic Plates. Please follow steps listed below： 1.Set up Z axis height (1). Put a L-Block (45mm) on the worktable.
- Page 17 CHMER WIRE EDM QUICK START (8). When Home Search is done, press twice, and lower Z axis down to keep a 0.2 mm distance above the 45mm L-Block. (9). If on the screen, Z coordinate value is not approximately 45.2 mm, then repeat above step (1).~(8).
- Page 18 CHMER WIRE EDM QUICK START DA DB MOVE info (6) Set TOUCH MODE=0 (short) for L-Block. Set TOUCH MODE=1 (IO) if Alignment Jig is used. (7) Set WIRE TENSION= 4~15. (8) Set DA. DB DIR.= 2 (-X) (9) Press to start DA, DB MOVE.
- Page 19 CHMER WIRE EDM QUICK START 2.1. FILE MANAGEMENT & GRAPH SIMULATION 2.1.1. Browse a floppy disk 1. Press 2. Press (NC.NAME BROWSER) 3. Press (FLOPPY BROWSER) 2.1.2 Copy file from floppy to DOC (Disk On Chip) 1. Press - 15 -...
- Page 20 CHMER WIRE EDM QUICK START 2. Press (NC.NAME BROWSER) 3. Press (FLOPPY BROWSER) 4. Move cursor with to select a file and press (COPY NC. PGM) Dialogue box shows current file name, which could be modified. To specify a new...
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