Kove 450 RALLY 2022 Manual
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Kove 450 RALLY 2022 Manual

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封面位置
Tibet New Summit Motorcycle Co.,Ltd
Two-wheeled motorcycle instruction manual

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Summary of Contents for Kove 450 RALLY 2022

  • Page 1 封面位置 Tibet New Summit Motorcycle Co.,Ltd Two-wheeled motorcycle instruction manual...
  • Page 2 First of all, congratulations on your purchase of a new Kove brand motorcycle! By choosing a Kove motorcycle product, you have become a member of the Kove Motorcycle family. The instruction manual introduces the main specifications, basic structure, adjustment methods and maintenance knowledge of the motorcycle. It will guide you to master the basic operation of the motorcycle as well as troubleshooting or reducing common faults, which will effectively guarantee the safety of driving, bring out the best performance of the vehicle, and improve the service life of the vehicle。...
  • Page 3 Security precautions Your safety and the safety of others is important, and riding this motorcycle safely is an important responsibility. To help you make informed decisions about your safety , we have provided procedures and other information on the safety label and in the instruction manual that will alert you to potential hazards that could harm you or others.
  • Page 4 Catalog Motorcycle Safety Operation Guide Maintenance Troubleshooting Related Information Technical Parameters...

  • Page 5: Table Of Contents

    Motorcycle Safety This section contains important information for safe motorcycle riding, please read this section carefully. Security Guide Safety Precautions Riding Precautions Accessories and modifications Loading Guide...

  • Page 6: Security Guide

    Security Guide To enhance the safety of your ride, please follow these guidelines：  Perform all daily and routine checks specified in the operating instructions。  Before refilling the fuel tank, turn off the engine and keep it away from sparks and open flames. ...
  • Page 7 Your motorcycle may have sustained damage that is not immediately apparent, so please take it to an authorized Kove motorcycle repair store or a qualified repair...
  • Page 8 Carbon monoxide hazards The exhaust contains toxic carbon monoxide, a colorless and odorless gas that can cause unconsciousness and may even be fatal if inhaled. If you start your engine in a confined or semi-confined space, the air you inhale may contain dangerous amounts of carbon monoxide. Never start the engine in a garage or other confined space.

  • Page 9: Safety Precautions

    Safety Precautions  Drive carefully, always keep your hands on the steering handle and your feet on the pedals.  Always pay attention to driving safety, try to stay away from all kinds of vehicles, avoid pedestrians and slow down. ...

  • Page 10: Riding Precautions

    Riding Precautions Break in period Follow these guidelines during the first 500 miles of driving to ensure reliability and performance later in the motorcycle's life.  Avoid full throttle starts or rapid acceleration.  Avoid emergency braking and rapid downshifting. ...
  • Page 11 ❙ Anti-lock Braking System（ABS） This model is equipped with an anti-lock braking system, which prevents the brakes from locking up during emergency braking.  The ABS does not reduce the braking distance. In some cases, the anti-lock braking system may result in longer stopping braking distances. ...
  • Page 12  Do not touch the engine, muffler, brakes and other hot parts until they have cooled down.  To avoid the possibility of theft, always lock the steering handlebars and remove the keys before leaving the motorcycle unattended. ❙ Parking with side stand 1.Turn off the engine.

  • Page 13: Accessories And Modifications

    Accessories and modifications We strongly recommend that you do not add accessories to your motorcycle other than those designed specifically for your motorcycle by Kove, and do not modify the original design of your motorcycle, as doing so may render it unsafe. Unauthorized modifications to your motorcycle may also void your warranty and render your motorcycle illegal to drive on public roads and highways.
  • Page 14 Operation Guide This section contains important information on the operation of motorcycle use, please read this section carefully. Parts location diagram Instrument Switch Ignition Switch Start the engine Shift Refueling...

  • Page 15: Parts Location Diagram

    Parts location map 1.Instrument Assembly 2.Left handle switch 3.Fuel tank cover 4.Clutch handle 5.Chain 6.Flat fork 7.Left front footrest 8.Shift pedal 9.Side bracket 10.Side bracket flameout switch...
  • Page 16 Parts Location Diagram 1.Rearview mirror 2.Right handle switch 3.Brake handle 4.Fuel tank 5.Cushion 6.Engine 7.Rear brake pedal 8.Right front footrest 9.Muffler 10.Front brake fluid reservoir...

  • Page 17: Instrument

    Instrument Mileage Fuel consumption Light-sensitive hole Speed Single ride time Display Check When the ignition switch is turned to " " (on), the instrument is energized to play the power-on animation, followed by a self-test, and all function modules and symbols are displayed; if the display is missing during the self-test, please refer to the special repair store fo r the Escalade locomotive for repair.
  • Page 18 Instrument Interface Name Remark The left indicator flashes when the left turn signal comes on steering light The right indicator flashes when the right turn signal comes on ①Location message display(after connecting with Bluetooth headset) ② Fault message display(when a fault occurs) Message display ③...
  • Page 19 Instrument Interface Name Remark This light comes on when the motorcycle reaches the Maintenance indicator maintenance setting condition ① When the water temperature is lower than 0℃, the first frame flashes, at this time, you need to confirm whether the coolant is frozen or not, after confirming normal, you can start ②...
  • Page 20 Instrument Full-screen Navigation Interface Name Remark Fault message prompt, APP push message pr Message prompts ompt, call prompt Navigation interface Displays the full-screen navigation screen Front and rear wheels show white outline: Front a nd rear wheels ABS on, rear wheels show yellow ABS status fill: Rear wheel ABS off display...
  • Page 21 Menu description Description Secondary menu Primay menu Turn on the front and rear wheels ABS setting Turn off the rear wheels Set the ABS working status, and the current ABS working status is displayed through the instrument icon. Close the front and rear wheels Subtotal mileage Set the vehicle data display items on the main interface, and the selected items are displayed on the first page first (after the number exceeds the number of displayed columns, they are automatically rowed back), and the unselected items are arranged on...
  • Page 22 The instrument functions are operated as follows: Vehicle data viewing: Under the main interface of the instrument, you can turn the page by pressing the up and down keys to view vehicle-related data. Information view: 1. When the main interface appears with an information prompt (for example: fault message), you can press SET to view the details, and press the BACK button to clear. 2.

  • Page 23: Switch

    Switch Left handlebar switch Light switch: Turn on the overtaking light (the overtaking light switch is located on the Instrument combination button Light switch (high and low beam) back of the handlebar switch) Turn on high beam Turn on low beam Light switch (overtaking light) Turn signal switch Turn signal on left: Toggle the switch to the left, and after operation, the turn signal switch...
  • Page 24 Left handlebar switch Emergency flame-out switch： The engine can only be started when the switch is in the " " (running) position; When the switch is in the " " (stop) position, the engine does not start. In case of emergency, switch to the " "...

  • Page 25: Ignition Switch

    Ignition switch When the key is in the " " position, turn the direction handle to the far left, press the key inward, rotate counterclockwise to " " and pull out the key; To unlock the lock, simply turn the key clockwise. Position Function Remark...

  • Page 26: Start The Engine

    Start the engine Whether the engine is hot or cold, follow the instructions below to start the engine. 1. Rotate the ignition to the " " (on) position. 2. Switch gear to neutral (N neutral indicator lights up). 3. Pull the button down and hold it until the engine starts. If the engine does not start: If the engine does not start within 3 seconds, wait 10 seconds before repeating step 3.

  • Page 27: Shift

    Shift gears Your motorcycle has 6 forward gears with a shift mode on 1 under 5. Way to change gears: Warm up the engine to keep it running normally. 1. When the engine is idling, disengage the clutch and press the gear shift pedal down so that the transmission enters the low gear (first gear) position.

  • Page 28: Refueling

    Refueling Your motorcycle is equipped with 2 fuel tanks, one on the left and right sides of the motorcycle body, with a total capacity of 14 liters, a nd each fuel needs to be added. Unleaded gasoline of 92# or above is recommended. Open the tank cap: rotate counterclockwise.
  • Page 29 Maintenance Please read the "Maintenance" and "Maintenance Specifications" carefully before preparing for maintenance. For maintenance data, please refer to "Technical Parameters". Maintenance Maintenance cycle table Maintenance specifications Replace parts Disassembly and installation of body components Engine oil and oil concentrate filters Oil and gas separator Coolant Brake...

  • Page 30: Maintenance

    Maintenance The importance of maintenance Safety of maintenance It's important to keep your motorcycle in good service condition, which Read the service instructions before each service to ensure you have is essential for your safety, as well as protecting your property, getting the best the necessary tools, parts and skills.

  • Page 31: Maintenance Cycle

    Maintenance cycle table The vehicle should be maintained within the specified time, and for safety, it should only be serviced by the Kove special repair shop. The symbols in the table have the following meanings: I: Inspection, cleaning, adjustment R: replacement A: adjustment L: lubrication ÿ...

  • Page 32: Maintenance

    Maintenance specifications To ensure safety, it is your responsibility to conduct a pre-ride inspection and ensure that any problems you find have been corrected. A pre-ride check is required. Content Items Flexible rotation, no play and loosening Handlebar Check its health, check the front and rear brake fluid levels and the amount of brake pad wear Brake system Fuel level Sufficient fuel storage for the planned distance (refueling if necessary)

  • Page 33: Replace Parts

    1. Before battery installation, if the electrode is found to be dirty, please wipe it clean before installing, otherwise it may cause functional failure due to poor contact. 2. If the battery is deformed, abnormally heated, smoked and other abnormal phenomena during use, please stop using it immediately and go to the Kove special maintenance shop in time for investigation.
  • Page 34 Turn the ignition to the " " (off) position, remove and check the fuse. If the fuse blows, replace it with a fuse of the same size. For fus e specifications, please refer to "Technical Parameters". If the fuse is often blown out, there may be hidden problems in the electrical appliance, please leave it to Kove Special Main tenance Shop for repair.
  • Page 35 Use only brake fluid freshly removed from the sealed container, and depending on the riding conditions and use time, the higher the operating if you add brake fluid, have the brake system checked by a Kove repair shop as soon as possible.
  • Page 36 Also check the active sprocket and driven sprocket, if any of them oil seal may be damaged. have worn or damaged teeth, please take it to the Kove repair shop for Avoid getting oil on the brakes or tires, and avoid using excessive replacement.
  • Page 37 Tires (inspection/replacement) ❙ Check the specifications Front Wheel: Tires: 90/90-21M/C 54R Tubes: 275/300-21 Belts: Liners 21×30mm Rear Wheels: Tires: 140/80-18M/C 70R Tubes: 450/475/510-18 Belts: Liners 18×30mm ❙ Abnormal wear check Check the contact surfaces of the tires for signs of abnormal wear.。 ❙...
  • Page 38 Whenever you change your tyres, follow these guidelines:  Use recommended tires or equivalent products with the same size, construction, speed class and load capacity.  After the tires are installed, use the original balance positioner or equivalent equipment of Kove to balance and position the wheels.
  • Page 39 Air filter element This motorcycle is equipped with an air filter made of sponge, please do not maintain it yourself, and should be cleaned or replaced by Kove repair shop. If you ride in dusty road conditions, the air filter should be cleaned or replaced every 3 days according to the actual situation, and the desert environment needs to be cleaned or replaced every day.
  • Page 40 Tool You can use the on-board tool for simple repairs, minor adjustments, and parts replacement  Double-ended screwdriver  Double head wrench 8×10  Double head wrench 12×14  Allen Key 5  Allen Key 4  Fishtail pliers...

  • Page 41: Disassembly And Installation Of Body Components

    Disassembly and installation of body components Battery ❙ Disassembly Confirm that the ignition is turned to the " " (off) position. 1. Remove the seat cushion. 2. Loosen the rubber band from the rear. Positive terminal Negative terminal 3. Disconnect the negative (-) terminal of the battery. 4.
  • Page 42 Cushion ❙Disassembly Pull the saddle latch down while pulling the rear end of the saddle up to disengage from the lock, then remove the saddle diagonally backwards. Seat cushion lock ❙ Installation cable 1. Snap the front and rear latches of the seat cushion assembly into the frame card slots.

  • Page 43: Engine Oil And Oil Concentrate Filters

    Changing engine oil and oil concentrate filters requires special tools, drain bolt; (Torque: 24~27N•m) which we recommend being done by Kove Service Shop. Please refer to 9. Add the recommended original engine oil to the crankcase. After the "Maintenance Cycle Table" for engine oil and oil concentrate filter filling, tighten the oil injection port cap;...
  • Page 44 Oil strainer inspection and cleaning Precautions for replacing engine oil and oil concentrate filter: 1. Using the wrong engine oil and oil concentrate filter can seriously The oil filter should be inspected and cleaned every 3000 kilometers, and if the damage the engine.

  • Page 45: Oil And Gas Separator

    Oil and gas separator During daily maintenance, check the liquid collection tube, if there is fluid accumulation in the collection tube, it needs to be discharged in time. Oil and gas separator Remove the plug under the collection tube, let it sit for a while, drain the oil or water, and then install the plug.

  • Page 46: Coolant

    3. If the liquid level drops significantly or the storage tank is empty, Radiator cap serious leakage may occur, please hand over to Kove Special Maintenance Shop to overhaul the motorcycle. Add coolant If the coolant level falls below the lower limit mark, add the recommended coolant until the level reaches the upper limit mark.

  • Page 47: Brake

    Kove Special Make an appointment with a repair shop for maintenance.
  • Page 48 Brake pad lining thickness: 4mm (indicated as wear limit) If necessary, please take the brake pads to the Kove Special Service Shop to replace the brake pads, when the wear limit is reached, the left and right brake pads must be replaced at the same time.

  • Page 49: Side Brackets

    Side bracket Check the side bracket 1. Check whether the side bracket operates freely, if the sid e bracket operation is stuck or makes a "squeaking" sound, clean the pivot area and lubricate the pivot bolt with clean grease. 2. Check whether the spring is damaged or loses its elasticity.

  • Page 50: Drive Chain

    Check the sag of different points along the chain, if not all points have the same sagging, some links may have been bent and kinked, please leave the chain to the Kove repair shop. 1. Hook the transmission into neutral and turn off the engine.
  • Page 51 When adjusting the drive chain sagging: Adjust the sag of the drive chain 1. Hook the transmission into neutral and turn off the engine. 2. Place the motorcycle vertically on a stable and flat ground. 3. Loosen the rear axle nut. 4.

  • Page 52: Clutch

    Clutch Free travel of clutch lever: 10-15mm Free travel Check whether the clutch cable is bent or broken. If necessary, please leave it to K repair shop for replacement. Please lubricate the clutch cable with a special cable oil to prevent premature wear and corrosion.

  • Page 53: Throttle

    If the throttle operation is not smooth, the automatic closing or the cable is broken, please refer it to the Kove special repair shop for maintenance.

  • Page 54: Front Shock Adjustment

    Front shock absorber adjustment Air pressure adjustment Methods of adjustment： Pressure exhaust bolts 1. Place an optional table under the engine to lift the front wheels off the ground. 2. Remove the pressure exhaust bolt. 3. Coat the O-ring with No. 2 lithium grease and install it. 4.
  • Page 55 Compression damping adjustment Setting standard compression damping: 1. Turn the compression damping adjustment bolt clockwise until it no longer rotates; 2. Turn the adjusting bolt counterclockwise (lighter), the standard compression damping is rotated 10 segments from the hardest position, and a click is heard. You can adjust it according to your weight and riding conditions, making sure that the adjustment bolts stop in the clicking position and the Compression damping adjustment bolts...
  • Page 56 Rebound damping adjustment Turn the adjusting bolt clockwise to increase the rebound damping (hard), and turn the adjusting bolt counterclockwise to reduce the rebound damping (soft). Setting the standard rebound damping: 1. Turn the rebound damping adjustment bolt clockwise until it no longer rotates;...

  • Page 57: Rear Shock

    Do not attempt to disassemble, repair or （Torque:44N·m） dispose of the device, piercing or exposure to flames may also result in an explosion causing serious injury. Repair or disposal should be done by Kove special repair shop.
  • Page 58 High Seat Version: Increased spring preload: Loosen the shock absorber spring lock nut with a movable wrench, turn the adjusting nut, shorten the spring length, the shortest must not be less than: 215mm. Reduce spring preload: Use a movable wrench to loosen the shock spring lock nut, turn the adjustment nut, and increase the spring length, the longest is not higher: 230mm.
  • Page 59 Compression damping adjustment High-speed compression damping adjustment High-speed compression damping adjustment bolts The high-speed compression damping adjustment bolt is effective when damping adjustment is required for high-speed operation, and the high-speed damping can be adjusted by turning the hexagonal part of the compression damping adjustment bolt, and the high-speed compression Low speed compression damping adjustment bolt damping adjuster is adjusted incrementally at a speed of 1/4 revolution.
  • Page 60 Compression damping adjustment Low speed compression damping adjustment bolt High-speed compression damping adjustment bolts When damping adjustment is required at relatively low speeds, low-speed compression damping adjustment bolts should be used. The low-speed compression damping adjustment bolt has 16 sections, each with 1/4 turn.
  • Page 61 Rebound damping adjustment Setting the standard rebound damping: 1. Turn the rebound damping adjustment bolt clockwise (H) until it no longer rotates the position; 2. Turn the adjusting bolt in a counterclockwise direction (S, lighter), the standard rebound damping is rotated 10 segments from the hardest position, and a click is heard.

  • Page 62: Headlight

    Headlight Adjust the front headlight beam You can adjust the angle of the headlight beam by rotating the adjustment screw, and rotate clockwise to make the headlight beam des cend as a whole; Rotate counterclockwise to raise the headlight beam as a whole, please comply with local laws and regulations. Adjust the screw Adjust the screw...
  • Page 63 Troubleshooting Please read "Maintenance" and "Maintenance Specification" carefully before maintenance, please refer to "Technical Parameters" for maintenance data. The engine doesn't start The warning light is on or flashing Puncture the tire Disassemble the tire Electrical failure...

  • Page 64: The Engine Doesn't Start

    Loose, if the problem persists, please take it to the Kove special repair shop 3. After the engine cools down, check whether the radiator hose is leaking.

  • Page 65: The Warning Light Is On Or Flashing

    ABS is faulty, and the emergency braking will not be able to provide anti-lock serious problem with your EFI system. Please slow down and hand over to braking function, please hand it over to Kove special maintenance shop for maintenance as soon as possible.

  • Page 66: Puncture The Tire

    Repairing tires or removing wheels requires special tools and expertise, and we recommend leaving such repairs to a Kove Service Shop. If you have done emergency tire repair, please be sure to go to Kove Special Repair Shop to check or replace the tire.

  • Page 67: Disassemble The Tire

    Disassemble the tire Front wheel If you need to remove the wheel to repair the tyre, follow these steps, being careful not to damage the wheel speed sensor and ABS ring gear when you remove and install the wheel. Disassembly Front axle nut 1.
  • Page 68 6. Lift the front wheel off the ground again, and after you release the brake lever, check that the wheel turns smoothly. If the torque wrench is not used during installation, please take it to the Kove repair shop as soon as possible, improper installation will cause the braking performance to deteriorate.
  • Page 69 Rear wheel 3. Remove the left brake caliper. Rear brake caliper Support the brake caliper assembly, do not hang on the brake Rear axle nut hose, and do not twist the brake hose. Rear axle Avoid getting lubricating oil, oil or dirt onto the discs or pads. Do not operate the brake pedal when the brake caliper is removed.
  • Page 70 7. Place the rear wheel on the ground and check if the wheel turns smoothly. If the torque wrench is not used during installation, please take it to the Kove repair shop as soon as possible, improper installation will cause the braking performance to deteriorate.

  • Page 71: Electrical Failure

    Please charge the battery with a special charger for motorcy cle lithium batteries, and remove the battery from the motorcycl e before charging. If the battery still does not recover after charg ing, please contact the Kove Special Repair Shop. Spare fuse Fuse replacement 1.
  • Page 72 Related information Gauges, controls, and other features Maintenance of motorcycles Storage of motorcycles Transportation of motorcycles You and the environment Frame number, engine number, nameplate Catalytic converters...

  • Page 73: Key

    Ignition key The motorcycle has two ignition keys, which are used to start the engine.  Do not bend the key or subject it to excessive pressure.  Avoid prolonged exposure to the sun or high temperatures.  Do not grind, punch or change its shape in any way. Attention •...

  • Page 74: Gauges, Controls, And Other Features

    Gauges, controls, and other features Ignition switch, engine flame-out switch Odometer, Chronometer (subtotal mileage) Odometer, Ignition switch, 1. When parking, please set the ignition switch to the " " or " " When the reading exceeds the 999999, the display locks at the 999999. position to avoid unnecessary loss of the battery, which will cause Chronometer excessive battery power loss and will cause it to not start.

  • Page 75: Maintenance Of Motorcycles

    Maintenance of motorcycles Frequent cleaning and polishing ensure that the motorcycle lasts for a long time, and a clean motorcycle is more likely to detect potential failures, especially noting that the anti-icing seawater and salt spilled on the road will accelerate the formation of corrosion, and it is important to thoroughly clean the motorcycle after driving along the coast or on the above-mentioned treated roads.
  • Page 76 After washing or when cycling in the rain, the internal lens of the headlamp may temporarily fog up, which will not affect the function of the headlamp. However, if you notice a large amount of water or ice accumulating in the lens, please refer it to a Kove repair shop for inspection.
  • Page 77 Please avoid contact with corrosive liquids such as gasoli muffler has been painted, contact the Kove Repair Shop. ne and brake fluid on the instrument panel and lampshade.

  • Page 78: Storage Of Motorcycles

    Storage of motorcycles If you leave your motorcycle outdoors, you should consider using a motorcycle full body shield. If you don't ride for a long time, follow these guidelines: Wash the motorcycle and wax all paint surfaces (except matte paint) and apply anti-rust oil to all chrome parts. Lubricate the drive chain.

  • Page 79: You And The Environment

    You and environment Owning and riding a motorcycle is enjoyable, but you have to do your duty to protect the environment. Choose the right detergent Use biodegradable stain removers when washing motorcycles and avoid sprays containing chlorofluorocarbons (CFCs) as it destroys the protective layer of the atmosphere (the ozone layer).

  • Page 80: Frame Number, Engine Number

    Frame number, engine number, nameplate The frame number and engine number are required for motorcycle registration, which are unique and used to identify your motorcycle and may be required when ordering replacement parts, please keep these numbers on record and keep them in a safe place. Frame Number Engine Number Nameplate...

  • Page 81: Catalytic Converters

    (HC), carbon monoxide (CO) and nitrogen oxides (NOx) in the exhaust gas into a regulatory-compliant mixture. A faulty catalytic converter can pollute the air and degrade your engine's performance, so be sure to use original Kove parts when replacing.
  • Page 82 Technical Specifications Motorcycle related specs. Torque specs. Frame tightening torque...
  • Page 83 Motorcycle related specs.-1 Z F 4 0 0 L S Z 1 9 4 Y M Q Engine model Model 2 1 9 0 9 4.5 ×64.0 （mm) Length Bore(mm)× stroke(mm) 8 0 5 1 2 . 5 : 1 （mm) Compression ratio Width...
  • Page 84 Motorcycle related specs.-2 Lubricating oil capacity(L) 1 . 8 3 0 A Main fuse Gasoline capacity(L) Headlamps 2 . 2 8 6 Headlights Primary gear ratio 2 . 3 5 7 First gear Rear position light/brake light 1 . 8 2 4 Second gear Front turn signals 1 .
  • Page 85 Torque specs. （N·m） （ N · m ） Torque Fastener type Torque Fastener type 6mm screws 5mm bolts and nuts 6mm flange bolt (8mm head: small flange) 6mm bolts and nuts 6mm flange bolt (8mm head: big flange) 8mm bolts and nuts 6mm flange bolt (10mm head) and nut 10mm bolts and nuts 8mm bolts and nuts...
  • Page 86 Frame tightening torque （N·m） Torque Assembly position Torque （N·m） Fastener type Self-tapping nails connecting the front brake fluid pipe pressure plate to the front ST4.8 shock absorber trim ST4.8 Self-tapping nails for rear fender mud liner, rear fender rear section connection M4.2 Self-tapping nails for OBD to electrical bracket connection Screws connecting the rear fender rear section lower cover to the tail trim...
  • Page 87 Torque （N·m） Assembly position Remark Thread diameter (mm) Hexagon socket head cap screws for connecting headlight bracket pressure plate to headlight bracket Phillips pan head screws for connecting the sway sensor to the electrical mounting bracket Cross large pan head screws for ECU to rear fuel tank connection Hexagon socket countersunk head screws for connecting the seat cushion lock seat to the rear fuel tank Hexagon socket step screw for connecting front shock trim to front shock absorber Crossed half-round head screws for chain guard and flat fork connection...
  • Page 88 Assembly position Torque （N·m） Thread diameter (mm) Remark Radiator grid delete and radiator connection of internal six flower hexagonal flange face bolts Inner six hexagonal flange face bolts connecting the shield mounting bracket to the left and right front fuel tanks Thread glue Rear brake pedal and rear brake rocker arm connected to the inner six hexagonal flange face bolts Internal six-flower hexagonal flange face bolts connecting the headlight to the headlight mounting bracket...
  • Page 89 Torque （N·m） Remark Thread diameter (mm) Assembly position Internal six-flower hexagonal flange face bolts for air filter to frame connection Internal six-flower hexagonal flange face bolts connecting the lower rear fuel tank mounting bracket to the rear fuel tank Internal six-flower hexagonal flange face bolts connecting the rear fuel tank reinforcement bracket to the rear fuel tank Inner six hexagonal flange face bolts connecting the rear brake caliper trim to the rear brake caliper Thread glue...
  • Page 90 Thread diameter (mm) Torque （N·m） Remark Assembly position Internal six-flower hexagonal flange face bolts for the upper mount to lower mount connection Thread glue Internal six-flower hexagonal flange face bolts connecting the front brake caliper to the front shock absorber Internal six-flower hexagonal flange face bolts connecting the front shock absorber to the front axle Brake arm bolt connecting the rear brake arm to the frame Thread glue...
  • Page 91 Torque （N·m） Assembly position Thread diameter (mm) Remark M 1 4 Hexagonal flange face bolts connecting the upper coupling plate to the directional column Lubricate with grease Hexagonal flange face nut connecting the rear license plate light to the rear section of the rear fender Hexagonal flange face self-locking nut for muffler rear section and bracket connection Hexagonal flange face self-locking nuts for engine front suspension plate and frame connection Hexagonal flange face self-locking nut for bolt connection of guide sprocket to guide sprocket...

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