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Summary of Contents for SeQual Technologies Eclipse 2
- Page 1 ® SeQual Technologies Inc. ® Eclipse 2 Oxygen System Model 1000A Provider Technical Manual...
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Page 2: Table Of Contents
PECIFICATIONS AC Power Supply ............................9 DC Power Supply ............................10 Power Cartridge (Battery)........................... 10 ........................10 NDEPENDENT AFETY ESTING How The Eclipse 2 Works ..........................13 ..............................14 NTRODUCTION ATF® C ........................14 ONCENTRATOR ODULE ....................15 OMPRESSOR AND... - Page 3 ..........................36 CTIVE IFESTYLE RAINING Attach the Cart............................36 Using Around the House ..........................36 Traveling by Vehicle ........................... 36 Traveling by Air............................38 Traveling by Boat............................39 Traveling by Train............................39 ........................40 OW TO AINTAIN THE CLIPSE Clean the Air Inlet Filter ..........................40 Clean and Care for the Tubing and Cannula....................
- Page 4 Table of Tables TABLE 1: PULSE PROFILES........................... 18 TABLE 2: FLOW MODES FOR DC POWER SUPPLY OPERATION............. 38 TABLE 3: ECLIPSE STARTUP SEQUENCE INDICATIONS................57 TABLE 4: SAMPLE ECLIPSE MAINTENANCE RECORD ................60 Table of Illustrations FIGURE 1: ECLIPSE SYSTEM BLOCK DIAGRAM..................12 FIGURE 2: FLOW SENSOR BOARD DIAGRAM.....................
- Page 5 FIGURE 43: BATTERY BRIDGE BOARD REMOVAL..................79 FIGURE 44: POWER MANAGER PC BOARD REMOVAL................80 FIGURE 45: EXHAUST TUBE REMOVAL....................... 80 FIGURE 46: ATF MOTOR, 9-VOLT BATTERY, AND CONTROL PC BOARD COMMUNICATIONS WIRE HARNESS REMOVAL..............81 FIGURE 47: POWER MANAGER PC BOARD CONNECTOR DIAGRAM............82 FIGURE 48: CASE BOTTOM COVER REMOVAL.
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Page 6: General Information
General Information This technical manual will familiarize you with Provider-specific information regarding the Eclipse 2 Oxygen System. Instructions in this manual are intended to help ensure that: - Providers are familiar with Eclipse system components and system principles of operation... -
Page 7: Introduction To The Eclipse 2 Oxygen System
Introduction to the Eclipse 2 Oxygen System... -
Page 8: Eclipse Oxygen System Specifications
Eclipse Oxygen System Specifications Oxygen Concentrator 19.3 x 12.3 x 7.1 inches Dimensions (H x W X D) (49.0cm x 31.2cm x 18.0cm) Weight With Power Cartridge 17.9 pounds (8.1 kg) Without Power Cartridge 14.5 pounds (6.6 kg) Flow Settings Continuous Flow 0.5 to 3.0 LPM, 0.5 LPM increments Pulse Flow... -
Page 9: Pulse Mode Specifications
Audible Alarm Indicators Loss of Power/Hot Power Cartridge Low Power Cartridge/Warm Power Cartridge Low Oxygen Output Flow Outside Normal Limits Unit Malfunction Back-Up Alarm Power 9V Internal Battery Filters Air Inlet, HEPA, Compressor Intake Device Classification IEC Class I, Type B Applied Part, IPX0 Pulse Mode Specifications Pulse Settings 1.0 to 6.0, in increments of 0.5... -
Page 10: Dc Power Supply
DC Power Supply Input Voltage 11.5-18VDC Output Voltage 26 VDC Output Power 150W Max Power Cartridge (Battery) Output voltage 14.8 VDC Capacity Quantity (2) 97.5 W-hrs batteries (Each containing 7.92 grams equivalent Lithium content) Nominal Power Cartridge 80% Capacity after 500 Life Charge/Discharge cycles Power Cartridge Recharge... - Page 11 Guidance and Manufacturer's declaration - electromagnetic emissions The SeQual Technologies Eclipse Oxygen System is intended for use in the electromagnetic environment specified below. The customer or the user of the SeQual Technologies Eclipse Oxygen System should assure that it is used in such an environment.
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Page 12: Figure 1: Eclipse System Block Diagram
NTENTIONALLY LANK... -
Page 13: How The Eclipse 2 Works
How The Eclipse 2 Works... -
Page 14: Introduction
Introduction The Eclipse 2, Personal Ambulatory Oxygen System with AutoSat Technology is a portable medical device used to extract oxygen from the atmosphere, concentrate it to greater than 90% and present it to the patient. The device will operate in continuous flow or Pulse Flow Modes. In Continuous Flow Mode the oxygen is provided at a constant flow rate between 0.5 and 3.0 LPM. -
Page 15: Compressor And Compressor Enclosure
Compressor and Compressor Enclosure The Eclipse compressor is a two-cylinder, variable speed wobble piston compressor, driven by a highly efficient Brushless DC (BLDC) motor. When air flows into the compressor enclosure, it passes through an air intake filter/muffler that muffles sound and filters out impurities. Using one cylinder, the compressor takes in filtered air and delivers it to the ATF Module under pressure. -
Page 16: Control Panel
Control Panel The control panel provides a user interface consisting of a membrane panel keyboard, Liquid Crystal Display (LCD), external power present indicator, Power Cartridge capacity indicator, alarm status indicators, and an audio transducer. The user interface informs the user of the system status and allows the user to set the desired flow rate and flow mode. -
Page 18: Continuous Flow Mode
Continuous Flow Mode The user may set the Eclipse oxygen flow rate and mode. Continuous Flow Mode delivers a constant flow of oxygen to a patient by means of tubing and a nasal cannula at rates between 0.5 LPM and 3.0 LPM. -
Page 19: Provider Mode Functions
Provider Mode Functions Providers can access provider mode software functions using the control panel. All provider mode information is displayed on the LCD. The software shall advance the following display mode when the “No Smoking” icon is pressed: 1. Alarm Code (AC) 2. -
Page 20: Service Mode Functions
Service Mode Functions Factory maintenance or service updates may sometimes be required on the Eclipse. Factory and qualified factory-trained technicians can access service mode software functions by using the Service Port located on the back of the unit. The Service Port is not for patient use. Figure 4: Eclipse Service Port Data Logging The Eclipse provides various operational data on demand. -
Page 21: Power Supplies
Power Supplies The Eclipse may operate from either the AC or DC Power Supply or Power Cartridge. When power is available from an external supply, the Eclipse, in the majority of cases, will always draw from the external source rather than depleting the Power Cartridge. Connection to external power is indicated when the External Power Present Indicator located on the Control Panel is illuminated. -
Page 22: Dc Power Supply
DC Power Supply The DC Power Supply is intended for use with DC accessory outlets, such as those found in motor vehicles. Input voltage to the DC Power Supply is 11.5-18 VDC. Sized to be compatible with most passenger vehicle electrical systems, it is capable of delivering up to 150W of 26VDC output to the Eclipse. -
Page 23: Power Cartridge
Power Cartridge The Power Cartridge allows operating the Eclipse away from AC or DC power. The Power Cartridge used with the Eclipse contains Lithium ion battery cells, similar to those used in laptop computers and cell phones. The Eclipse Power Cartridge contains a quantity of two 97.5 Watt hour battery packs. Each battery pack contains 7.92 grams of equivalent lithium content. -
Page 24: Typical New Power Cartridge Operation Time
Typical New Power Cartridge Operation Time Power Cartridge ( FLOW Continuous Flow Pulse Flow RATE Mode Mode SETTING (LPM) (Setting) 4.4 hours 3.7 hours 4.4 hours 2.4 hours 3.6 hours 1.3 hours 3.0 hours 2.6 hours 2.3 hours 2.1 hours Note: Times will decrease with higher bolus size, breath rate, ambient temperature, age and use over time. -
Page 25: Figure 8: Power Cartridge Status Gauge
CAUTION The Eclipse system can only work with a SeQual Power Cartridge. Use of another Power Cartridge or Battery may damage the unit, present a risk of fire or explosion and will void the warranty. The capacity of the Eclipse Power Cartridge is determined by electronics and the Eclipse software. Figure 8: Power Cartridge Status Gauge While the Eclipse Power Cartridge allows the concentrator to operate at its full range of capabilities, the primary purpose of the Power Cartridge is to allow a patient to ambulate while they are moving between... - Page 26 Charging begins when Power Cartridge voltage falls below 16.0 volts. The charging current is limited by the charger capability and the rated capacity of the Power Cartridge. Under certain conditions, the Eclipse may not have enough external power available to charge the batteries at the full rate.
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Page 27: Training A New Patient
Training A New Patient... -
Page 28: Introduction
Introduction Welcome to the Eclipse 2, Personal Ambulatory Oxygen System with AutoSat Technology. Setting up and training your patient to use the Eclipse has never been easier! You can expect your patients and care providers to easily learn how to use the device by following the directions in this section. While setting up and training a patient, be sure to point out the advantages of the Eclipse. -
Page 29: Contraindications
Indications for Use The Eclipse Oxygen System is indicated for the administration of supplemental oxygen. The device is not intended for life support nor does it provide any patient monitoring capabilities. Your physician has prescribed a specific oxygen flow rate setting to meet your individual needs. Recommended oxygen flow rates should be adjusted only under the advice of a physician. -
Page 30: Basic Concept Training
Basic Concept Training The following section is intended to assist the provider train the patient or caregiver to use the Eclipse. Topics in this section should be discussed with each patient prior to release for use of the Eclipse. Safety Guidelines and Operational Safety Warnings/Cautions Provider should review all safety guidelines and operational safety Warnings/Cautions with each patient. -
Page 31: The Users Manual
The Users Manual Give your patient a copy of the Eclipse Users Manual. Open the manual and briefly review the Table of Contents, including subheadings. Show your patient the icons and symbols and explain what each means. CAUTION: Advise your patient to thoroughly read the Eclipse Users Manual and keep the manual in a safe place for future reference. -
Page 32: Selecting Continuous Flow Mode
Selecting Continuous Flow Mode When delivered from SeQual, the Eclipse is set to Continuous Flow Mode. Refer your patient to the Users Manual for instructions on how to select Continuous Flow Mode. Demonstrate the procedure on the device. Set the prescribed flow using the increase or decrease flow rate buttons. CAUTION: •... -
Page 33: Adjusting The Pulse Mode Sensitivity Setting
Adjusting the Pulse Mode Sensitivity Setting The oxygen delivery trigger sensitivity may be adjusted to satisfy patient requirements. The default setting for units coming from SeQual is “3”. To adjust the trigger sensitivity, perform the following steps: 1. Have the patient sit quietly, with the nasal cannula properly fitted. 2. -
Page 34: Connecting The Dc Power Supply
WARNING: • Ensure adequate clearance around AC Power Supply. • The AC Power Supply is universal input, but the AC power cord is appropriate to specific country’s electrical service. Ensure that power cord is appropriate to country’s electrical service. CAUTION: •... - Page 35 When Eclipse is running from external (AC or DC) Power Supply, the External Power Present Indicator will illuminate. Eclipse will always operate from external power when external power is available. • Ensure adequate clearance around the DC Power Supply and the WARNING: Eclipse.
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Page 36: Active Lifestyle Training
Active Lifestyle Training Small, lightweight, and easily moved about, the Eclipse is ideally suited to an active lifestyle. The AC and DC power supplies enable recharge of the Power Cartridge during longer excursions and even extended overnight travel. To train your patient, follow the procedures below. CAUTION: Always check to see that the Air Inlet and the exhaust vent are not blocked and the air inlet filter is clean before using your system. -
Page 37: Figure 9: Dc Power Supply Input Power Switch
Whenever possible, go to your patient’s vehicle to demonstrate this NOTE: procedure. To instruct your patient, follow these steps: 1. Place the Eclipse and secure in the vehicle. Explain that securing the device will prevent damage to the unit during sudden stops. Ensure that the alerts and alarms are conspicuous. 2. -
Page 38: Traveling By Air
WARNING: When using the Eclipse in a vehicle, always check the cannula to make sure it is not pinched or occluded. • Avoid placing the device in direct sunlight. WARNING: • Do not store the Eclipse in a vehicle where the device may be subject to extreme temperatures. -
Page 39: Traveling By Boat
Air regulations allow individual airlines to restrict devices from being used on board aircraft. This includes the Eclipse Oxygen System. Instruct your patient to check with the airline company to determine if they permit the Eclipse Oxygen System to be used on board. A list of airlines that allow the Eclipse to be used onboard the aircraft can be found at www.sequal.com. -
Page 40: How To Maintain The Eclipse
How to Maintain the Eclipse Training your patient to maintain the Eclipse properly will lead to longer service intervals and lower maintenance costs. Train your patient to perform the following procedures: Clean the Air Inlet Filter The air inlet filter, located at the rear of the unit, must be cleaned at least once a week. To clean the filter: 1. -
Page 41: Care For The Power Cartridge
3. Use a damp (not soaking wet) cloth or sponge. 4. Spray or wet the cloth or sponge with the mild detergent solution. DO NOT spray the cabinet, control panel or power supplies. 5. Wipe down the cabinet, control panel or power supplies. 6. -
Page 42: Patient Training Checklist
Patient Training Checklist Use the following checklist as a guide to assist in training a patient on the use of the Eclipse and its accessories. Patient Name: Eclipse Serial # DC Power Supply Lot # AC Power Supply Lot # Power Cartridge Lot # Training Topic Initials... -
Page 43: Provider Maintenance
Provider Maintenance... -
Page 44: Introduction
Introduction Maintaining the Eclipse will ensure longer life and higher performance. Periodic maintenance is recommended. Periodic Maintenance List Perform the following maintenance procedures, as needed. The frequency of the periodic maintenance should be based on the environment in which the Eclipse is used within. •... -
Page 45: Maintenance Procedures
Maintenance Procedures The following section lists procedures that are necessary to maintain the Eclipse. Service should only be performed by a qualified technician. To perform periodic maintenance, the only tools that should be necessary are: • #1 Phillips Screwdriver • Wire-cutting pliers •... -
Page 46: Figure 12: Removing Screws To Open The Front Cover
CAUTION: The Eclipse contains electrostatic sensitive components. Do not open or handle except at a static free workstation. Figure 12: Removing screws to open the Front Cover 4. Place the unit horizontally on the back cover. 5. Remove the front cover -- pop the bottom end off first and rotate it towards the handle. Be careful not to tear the control panel ribbon cable that is attached to the front cover. -
Page 47: Figure 14: Removing The Control Panel Ribbon Cable
6. Disconnect the cable from the control panel as follows: a. Grasp the circuit board firmly between your fore fingers and thumb. b. Grasp the head of the Membrane Panel Overlay cable in your other hand. c. Gently pull the cable away from the board. It may be necessary to rock the connector slightly to dislodge the pins of the header. -
Page 48: Figure 15: Disconnecting The Oxygen Outlet Tube
Figure 15: Disconnecting the Oxygen Outlet Tube. 8. Lay the front panel away from Eclipse. Perform necessary maintenance. Figure 16: Front Cover Removal. To re-install the cover, follow the steps using the reverse order. Ensure that the Membrane Panel Overlay cable plug is correctly lined up with circuit board connection and that there are no twists in the ribbon cable. -
Page 49: Remove And Replace 9 Volt Battery
Figure 17: Membrane Panel Ribbon Cable Installation. Align control panel over control module and then gently position cover. Verify that the black rubber gasket is aligned and fits properly. Do not over tighten cover screws. After the cover has been reinstalled, but before installing screws on the NOTE: cover, re-connect power and start unit. -
Page 50: Figure 18: Removing The 9-Volt Battery
Figure 18: Removing the 9-volt Battery 2. Disconnect the 9-volt battery strap. 3. Remove and replace the 9-volt battery. Figure 19: Disconnecting the 9-volt Battery. 4. Reconnect the battery strap. Ensure that the terminals are aligned correctly. 5. Place the battery back into the compartment. -
Page 51: Remove And Replace Hepa Filter
Remove and Replace HEPA Filter Replace the HEPA filter as needed. To replace the HEPA filter, follow these steps. WARNING: DO NOT use any petroleum based or other lubricants. A spontaneous and violent ignition may occur if oil, grease or other petroleum substances come into contact with oxygen under pressure. -
Page 52: Figure 21: Disconnecting The Hepa Filter
Figure 21: Disconnecting the HEPA Filter. 3. Remove and replace the filter. 4. Reconnect silicone tubes to the filter. Ensure that the feed tubes are not blocked, crimped or kinked upon completion of the installation or the unit will alarm for no/low oxygen flow after the warm-up cycle is complete. - Page 53 CAUTION: Once the silicone tubes are disconnected from the HEPA filter the oxygen circuit is exposed to the atmosphere. Replace and reconnect the filter immediately in order to minimize exposure to debris and humidity which may result in ATF Module damage.
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Page 54: Remove And Replace The Compressor Intake Filter
Remove and Replace the Compressor Intake Filter Replace the compressor intake filter as needed. The compressor intake filter may become clogged depending upon the amount of contaminants in the air (smoke, dust, dirt, pollen, etc.) and may need to be changed more frequently. -
Page 55: Figure 24: Installing The Compressor Intake Filter
4. Reconnect silicone tubes to the filter. Ensure that the feed tubes are not blocked, crimped or kinked upon completion of the installation or the unit will alarm for low oxygen purity after the warm-up cycle is complete. Figure 24: Installing the Compressor Intake Filter. 5. -
Page 56: Test Procedures
Test Procedures Eclipse Purity and Flow Rate Test Procedure - Preferred Method It is recommended that the Eclipse be tested for oxygen concentration and flow performance. SeQual recommended test setup is shown on the following diagram. Oxygen monitors may or may not have an internal pump to draw samples of oxygen to be measured. -
Page 57: Assembly And Alarm Verification Tests
Assembly and Alarm Verification Tests To ensure proper assembly and functionality of the Eclipse after it has been reassembled, the following steps should be followed. 1. Install the Power Cartridge into the Power Cartridge compartment of the Eclipse. Plug the AC Power Supply into the wall outlet and connect it to the External Power Connector of the Eclipse. -
Page 58: Figure 26: Data Output Form
Record Hours of Operation and Software Version To help maintain the Eclipse, you may obtain the Total Hours of Operation and software version numbers for the Control System and the Power Manager Systems. To obtain system information, follow these steps: Figure 26: Data Output Form Enable Provider Mode Functions: Alarm Code... -
Page 59: Electrical Safety Test
Electrical Safety Test To test the basic electrical safety of the Eclipse AC Power Supply, SeQual recommends using an LKG- 601 Electrical Safety Analyzer (Netech Corporation, Hicksville, NY) or equivalent to verify that the current leakage to ground is within appropriate limits. This is required only for the Eclipse Oxygen System, PN 5701 that utilizes the Hospital Grade Power Cord. -
Page 60: Service And Maintenance Record
Service and Maintenance Record Whenever maintenance or service is performed on an Eclipse unit, an entry should be made in the service log for that concentrator or recorded in accordance with your company’s standard procedure. Whenever the case of the Eclipse is opened, the flow rate, purity, and alarm status should be verified per the Test Procedures in this manual Eclipse Serial Number ______________________ System Checkout... -
Page 61: Shipping And Transporting The Eclipse
Shipping and Transporting the Eclipse When shipping the Eclipse use original packaging, if possible. Always remove the Power Cartridge and cart from the Eclipse prior to shipping. If original packaging material is available repack the Eclipse, Power Cartridge, cart and power supplies in the designated packaging areas. -
Page 62: System Troubleshooting And Alarms
System Troubleshooting and Alarms Troubleshooting YMPTOM ROBABLE AUSE EMEDY Eclipse does not power on No Power Cartridge installed Install charged Power Cartridge or when On/OFF button is plug into external power pressed Power Cartridge is discharged Plug into external power Malfunction Contact SeQual No Oxygen... -
Page 63: Alarm Conditions And Alarm Codes
Alarm Conditions and Alarm Codes Use the table below to decode Eclipse alarm conditions. If other alarm codes are displayed by the Eclipse, contact SeQual for assistance. Note: The following table is intended as a guide for the provider, not the user. Green Yellow Audible... - Page 64 Green Yellow Audible Alarm Condition What to do Indicator Indicator Indicator Alarm Code Instruct patient to seek an “Power Cartridge external power source. Remove Shutdown or hot Power Cartridge and allow to cool Power Cartridge ” Blinking to room temperature. If Power (with no external Cartridge malfunction persists, power present)
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Page 65: Service And Repair Procedures
Service and Repair Procedures... -
Page 66: System Schematics And Diagrams
System Schematics and Diagrams Simplified Block diagram Figure 27: Eclipse 2 Oxygen System Simplified Block Diagram. Figure 28: Top Case Components. -
Page 67: Figure 29: Bottom Case Components
Control Module Module Compressor Intake Filter Compressor Product Tank Power Manager Exhaust PC Board Duct Battery Bridge HEPA PC Board Filter Figure 29: Bottom Case Components. -
Page 68: Oxygen Circuit
Oxygen Circuit Remove and Replace the ATF Module There are no serviceable parts inside the ATF Module. Do not attempt NOTE: to disassemble or modify the ATF Module. 7. Remove the Unit Cover as described in the section Remove and Replace the Unit Cover. 8. -
Page 69: Figure 32: Remove Atf Module From Eclipse Case
10. Cut the green cable ties to the braided tubes that connect into the ATF pressure and vacuum ports as shown in below Figure. Disconnect the braided tubes. 11. Unscrew the 3 screws (M4x16 Pan Head Machine Screw, P/N 6961-416) and remove the screws and washers (M4 Flat washer, P/N 6985-04) as shown below. -
Page 70: Figure 34: Tube Routing Under Atf Module
Figure 34: Tube Routing under ATF Module. 15. Place the ATF in the Unit Case and remove the caps from the ATF Ports. Install the Braided Tubes into the ATF pressure and vacuum ports as shown on Figure 31. Do not use oil or grease if the tubing is difficult to install. - Page 71 17. Remove caps from ATF Module. 18. Connect the silicone tube from the Product Tank into the product port of the ATF and secure joints with cable ties as shown on Figure 30 above. 19. Use cable tie to secure the silicone tube to the braid tube to ensure that there is NO kinking on the bend as shown on Figure 31 above.
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Page 72: Remove And Replace The Product Tank Assembly
Remove and Replace the Product Tank Assembly 1. Remove the Unit Cover as described in the section Remove and Replace the Unit Cover. 2. Cut the 2 green cable ties that secure the silicone tubes to the top of the Product Tank as shown in Figure 35 below. -
Page 73: Figure 36: Product Tank Removal
Figure 36: Product Tank Removal. 4. Remove the Product Tank. 5. Cut the 2 green cable ties that secure the silicone tubes to the bottom of the Product Tank as shown in Figure 35 above. Disconnect these two silicone tubes. 6. -
Page 74: Routing Diagram For Pneumatic Tubing
Routing Diagram for Pneumatic Tubing Use the picture below as an aid to ensure proper routing of oxygen tubing in the Eclipse. Figure 37: Oxygen Tubing Routing... -
Page 75: Electronics
Electronics Remove and Replace the Control Module Assembly CAUTION: The Eclipse contains electrostatic sensitive components. Do not open or handle except at a static free workstation. The Control Module Assembly is factory calibrated as a single unit. Do NOTE: not disassemble the Control Module Assembly. 1. -
Page 76: Figure 39: Control Module Installation
3. Lift the Control Module Assembly and disconnect the Inlet Air Temperature, Data Communications Port, Power Manager PC Board Communications, Proportional Valve wire harness, and Buzzer wire harnesses as shown in Figure 38. 4. Lift the control module out of the Unit. Cut the green cable tie to the silicone tube that is connected to the sensor as shown in Figure 39. -
Page 77: Remove And Replace The Buzzer Wire Harness
Remove and Replace the Buzzer Wire Harness 1. Unplug the buzzer from the Control Module PC Board. 2. Remove the Control Module. 3. To remove the buzzer from the case, cut the cable tie, grasp the buzzer body with a pair of pliers and rotate the buzzer to break the adhesive joint. -
Page 78: Control Module Connector Diagram
6. Install the Control Module Assembly. Secure the wire harness with Cable as shown on Figure 41. Insure that there is a slack on the wire harness before tightening the Cable Tie. Plug in the buzzer. Control Module Connector Diagram Use the figure below as an aid to ensure proper connection of wire harnesses to the Power Manager printed circuit board. -
Page 79: Remove And Replace The Power Manager Printed Circuit Board
Remove and Replace the Power Manager Printed Circuit Board CAUTION: The Eclipse contains electrostatic sensitive components. Do not open or handle except at a static free workstation. 1. Remove the Power Cartridge and unscrew the 4 screws (M3x12 Pan Head SEM Screw, P/N 6974-312) shown in Figure 43. -
Page 80: Figure 44: Power Manager Pc Board Removal
Battery Bridge Board Screw External Power Wire Harness Blower Wire Harness Cooling Fan Wire Harness Compressor Compressor Signal Wire Power Wire Harness Harness Figure 44: Power Manager PC Board Removal. 4. Unscrew the 2 screws (M2x10 Pan Head Machine Screw, P/N 6961-210) holding the fan shown in Figure 44. -
Page 81: Figure 46: Atf Motor, 9-Volt Battery, And Control Pc Board Communications Wire Harness Removal
Figure 46: ATF Motor, 9-Volt Battery, and Control PC Board Communications Wire Harness Removal. 7. Position the new Power Manager PCB 1” out of the unit case as shown in Figure 47. Gently push the Compressor Box away from the Power Manager PCB by 1/8”. Connect the 2 wire harnesses and the ribbon cable. -
Page 82: Power Manager Pc Board Connector Diagram
Power Manager PC Board Connector Diagram Use the picture below as an aid to ensure proper connection of wire harnesses to the Power Manager printed circuit board. Figure 47: Power Manager PC Board Connector Diagram. -
Page 83: Compressor
Compressor Remove and Replace the Compressor Box There are no field serviceable parts inside the Compressor Box. Do NOTE: not attempt to disassemble or modify the Compressor Box in the field. 1. Remove the Unit Cover as described in the section Remove and Replace the Unit Cover. CAUTION: The Eclipse contains electrostatic sensitive components. -
Page 84: Figure 49: Compressor Box Electrical Connections
Blower Wire Harness Compressor Compressor Signal Wire Power Wire Harness Harness Figure 49: Compressor Box electrical connections. 4. Remove the Exhaust Tube as shown in Figure 50. Figure 50: Exhaust Tube Removal. 5. Cut the three green cable ties shown in Figure 51. Disconnect the two braided hoses from the pressure and vacuum ports of the ATF. -
Page 85: Figure 51: Removal Of Compressor Pressure And Vacuum Hoses From Atf Module
CAUTION: Once the braided hoses are disconnected from the ATF Module the ATF Module is exposed to the atmosphere. Cap the ATF Module ports immediately in order to minimize exposure to debris and humidity which may result in ATF Module damage. Figure 51: Removal of Compressor Pressure and Vacuum Hoses from ATF Module. -
Page 86: Figure 52: Remove Compressor Box Screws
onto a padded ESD safe surface. Screws Washers (4 places) Figure 52: Remove Compressor Box screws. 7. Remove the Compressor Box. There are no field serviceable parts inside the Compressor Box. Do NOTE: not attempt to disassemble or modify the Compressor Box in the field. 8. -
Page 87: Preventative Maintenance Parts
SP6981 Tubing, Silicone, 2mm ID SP4101 Tubing, Braided, 5/16” ID SP3534 Washer, M3 Flat 6950-03 Washer, M4 Flat 6985-04 Washer, M4 Flat Fender 3568 Wire harness, 9V 1076 Wire Harness, Service Port 7012 Wire Harness, External Power, Eclipse 2 4063... -
Page 88: Sequal Customer Service Contact Information
® ® SeQual and ATF are registered trademarks of SeQual Technologies Inc. Eclipse® is a trademark of Sequal Technologies Inc. Check Elite™ is a trademark of Salter Labs Inc. ® Lysol is a registered trademark of Reckitt Benckiser, UK. ®...
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