JENFAB 12200283 Manual

BLOW-OFF
E-STOP
ACCESS PANELS
RUST INHIBIT
6 in
ACCESS PANEL
74 in
APPROX.
ELECTRICAL
CONNECTION
ELECTRICAL
27 KW HEATER
ENCLOSURE
3 HP VERTICAL PUMP FILTRATION SYSTEM
STAINLESS STEEL GUSHER
8 in x 15 in 6-BOLT
40 GPM @ 30 PSI STAINLESS STEEL
24 in
18 in 48 in
RUST
UNLOAD BLOW-OFF
INHIBIT
6 in
DRAIN
6 in
ENTRY
104 in
APPROX.
ELECTRICAL
ENCLOSURE
(2) RESTRICTIVE FLOW VALVES FOR RUST INHIBIT
36 in
(1) TIED TO UPPER/SIDE SPRAY
RUST INHIBIT TANK
(1) TIED TO BOTTOM/SIDE SPRAY
130 GAL. APPROX.
BW–001 12/19/06
Learning to Use
JENFAB Belt Washers
234 in
APPROX.
PRE-WASH
E-STOP
ACCESS PANELS
WASH ACCESS
PANEL
27 KW HEATER
OIL SKIMMER
w/12 in SS WHEEL
& FRAME
3 HP VERTICAL PUMP
STAINLESS STEEL GUSHER
OIL CONTAINMENT
50 GPM @ 30 PSI
BOX
BLACK IRON DRAIN HEADER
FILTRATION SYSTEM
1-1/4 in NPT CONNECTION
PLAN VIEW
8 in x 15 in 6-BOLT
STAINLESS STEEL
234 in
30 in 48 in
WASH PRE-WASH
9 in 9 in 9 in 9 in
DRAIN ENTRY DRAIN ENTRY
WATER HEADER
1-1/2 in NPT CONNECTION
CPVC w/STAINLESS STEEL
SOLENOID VALVES
EXHAUST RING
FOR A 8 in DIA.
DUCT CONNECTION
CHIP
CHIP
BASKET
BASKET
48 in 66 in
WASH TANK PRE-WASH TANK
195 GAL. APPROX. 260 GAL. APPROX.
(2) RESTRICTIVE FLOW VALVES FOR WASH
FRONT VIEW (1) TIED TO UPPER/SIDE SPRAY
(1) TIED TO BOTTOM/SIDE SPRAY
#12200283
VOLTAGE 460V 3PH 60Hz w/CUSTOMER SUPPLIED MAIN DISCONNECT; FLA = 202A
OVERALL DIMENSIONS 234 in L x 74 in W x 104 in H
TANK CAPACITY PRE-WASH - 260 GAL. APPROX, WASH - 195 GAL. APPROX., RUST INHIBIT - 130 GAL. APPROX.
TUNNEL OPENING 13-1/4 in WIDE x 8 in TALL
BELT TYPE 12 in WIDE-1 in x 1 in SS
INDEX 6 in, ADJUSTABLE BELT SPEED, SET AT 4 fpm
INDEXING BELT
FIXTURE SS FIXTURE NEST, INSTALLED ON 6 in CENTERS w/QUICK RELEASE CHANGE OVER
6 in
WEIGHT CAPACITY 500 lbs WEIGHT CAPACITY EVENLY DISTRIBUTED
LOAD HEIGHT 42-3/4 in APPROX.
PRE-WASH PUMP MOTOR SIZE / OUTPUT 5 HP 230/460V 3PH / 70 GPM @ 30 PSI
WASH PUMP MOTOR SIZE / OUTPUT 3 HP 230/460V 3PH / 50 GPM @ 30 PSI
RUST INHIBIT PUMP MOTOR SIZE / OUTPUT 3 HP 230/460 3PH / 40 GPM @ 30 PSI
FILTRATION SYSTEM, 8 x 15 SS w/SNUBBER GAUGES (PRE-WASH, WASH, & RUST INHIBIT)
ENTRANCE FILTRATION SYSTEM
OS-100SS2 OIL SKIMMER w/12 in SS WHEEL & FRAME (PRE-WASH)
SS CHIP TRAY w/SS 1/16 in PERFORATED CHIP BASKET (PRE-WASH & WASH)
CHIP BASKET
(1) 40 KW 460V 3PH @ 140° F - PRE-WASH, (1) 27 KW 460V 3PH @ 140° F - WASH, (1) 27 KW
E-STOP TANK HEAT TYPE
460V 3PH @ 140° F - RUST INHIBIT
RESTRICTIVE FLOW VALVES - ONE TIED TO UPPER/SIDE SPRAY - ONE TIED TO BOTTOM/SIDE
RESTRICTIVE FLOW VALVES
SPRAY (PRE-WASH, WASH, & RUST INHIBIT)
FILTRATION SYSTEM
CLIP ON BEX BRAND NOZZLE BASES w/SS NOZZLES, TOP, BOTTOM, & STATIONARY LOWER
8 in x 15 in 6-BOLT
PRE-WASH, WASH, & RUST INHIBIT SPRAY
SIDE SPRAY. SS NOZZLES ADJUSTABLE UPPER SIDE SPRAY
STAINLESS STEEL
AUTO & MANUAL FILL, INCOMING WATER LINES & VALVES CPVC w/STAINLESS STEEL
TANK WATER FILL
SOLENOID VALVES, 1-1/2 in NPT CONNECTION
5 HP VERTICAL PUMP
BLACK IRON DRAIN HEADER w/TANK DRAINS CONNECTED TO BRASS BALL VALVES, INCLUDES
DRAIN
STAINLESS STEEL GUSHER
PLUMBING TANK OVERFLOWS TO DRAIN HEADER, 1-1/4 in NPT CONNECTION
70 GPM @ 30 PSI
INSULATE TANK, BLOWER PLENUM, & BLOWER PRESSURE DUCT - SS SKINS
INSULATION
SIDE ENCLOSURE REMOVABLE ACCESS PANELS FOR EACH STAGE & TOP ACCESS
40 KW HEATER
ACCESS
THROUGHOUT ENCLOSURE
20 HP REGEN BLOWER - AIR KNIVES - (7) TOP, (7) BOTTOM, (3) STATIONARY LOWER SIDE
BLOW-OFF
CONE NOZZLES, (4) ADJUSTABLE UPPER SIDE CONE NOZZLES
BLOW-OFF HEAT TYPE 30 KW AIR FIN TYPE @ 180° F
DRIVE MOTOR DRIVE MOTOR - 1/2 HP AC 480V 3PH - OPERATING SPEED 1-4 fpm
SLIP CLUTCH SLIP CLUTCH 1 in BORE 190 lb
ELECTRICAL ENCLOSURE INDUSTRIAL CONTROLLED
MICROLOGIX 1400 PLC w/6 in COLOR EATON HMI
MICROLOGIX
18 in PAINT NO PAINT - 2B FINISH - MILD STEEL SURFACES TO BE PAINTED BLACK
LOAD
20 HP HIGH
PRESSSURE BLOWER
w/30 KW HEAT
E-STOP
1
E-STOP
2 3
4 5
6 7
8 9
A
3
42 in
4
LOAD
HEIGHT
12 in
BELT WIDTH
42 in
PRE-WASH/WASH/
RUST INHIBIT TANK
LOAD END
(2) RESTRICTIVE FLOW VALVES FOR PRE-WASH
THIS DOCUMENT OR OTHER DOCUMENT
(1) TIED TO UPPER/SIDE SPRAY
CONTAINS PROPRIETARY INFORMATION OF
(1) TIED TO BOTTOM/SIDE SPRAY
JRI HOLDINGS INC. AND IS NOT TO BE
USED, REPRODUCED, OR DISCLOSED
WITHOUT EXPRESSED WRITTEN PERMISSION
OF JRI HOLDINGS INC.
SPECIFICATION
FOR APPROVAL
 APPROVED  APPROVED AS MARKED
APPROVED BY ____________________ DATE __________
8 in
TUNNEL
OPENING
7
10 in
8
11
7 in
16
1
5 in 15°
4
PARTS
DETAIL A
FIXTURE ADJUSTABLE NOZZLES &
SCALED 4:1
BLOW-OFF CONE NOZZLES
TO HAVE 6 in ADJUSTMENT
JOB NUMBER
12200283
APPR. ENGINEER DATE
R.
APPR. PRODUCTION DATE TITLE
VOESTALPINE
MCCS-4000SS2F APPROVAL DRAWING
APPR. ESTIMATING DATE
DRAWN BY DATE INVENTORY NUMBER DWG. NO.
TSG 12/01/17 12200283 12200283-23896-M-001
FINISH SCALE NTS SHEET 1 OF 1