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Related Manuals for TOP GUN WELDING TGWTIG195DCPULSE
Summary of Contents for TOP GUN WELDING TGWTIG195DCPULSE
- Page 1 USER MANUAL TOPGUN TIG 195 AMP DC PULSE...
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Page 3: Table Of Contents
Contents 1. Safety warning ...................... 1 2. Description of TIG pulse welding machine ............6 3. Technical data ....................... 7 4. Installation ......................8 5. Operation instructions ..................10 6. Daily maintenance and checking ................ 14 7. Trouble shooting and fault finding ..............16... -
Page 4: Safety Warning
USER MANUAL 1. Safety warning The safety notes listed in this manual is to ensure correct use of the machine and to keep you and other people from being hurt. The design and manufacture of welding machine considers safety. Please refer to the safety warning listed in the manual to avoid accidents. - Page 5 USER MANUAL Please follow the rules below to avoid heavy accidents. Never use the equipment to do other things but welding. Follow related regulations for the construction of the input-driven power source, choice of place, usage of high-pressure gas, storage, configuration, safe-keeping of workpiece after welding and disposal of waste, etc. Non essentials do not enter the welding area.
- Page 6 USER MANUAL Wear exhaust equipment and breathe preventive facilities to prevent gas poisoning or choke. Use suggested part exhaust equipment and breathe preventive facilities to prevent hurt or poisoning by gas and other powder, please. To prevent oxygen-deficiency, air out the gas-filled room which is full of CO and argon on the bottom, When ...
- Page 7 USER MANUAL For better work efficiency and power source maintenance, please note the following. Precautions against toppling over. Never use the welding equipment for pipe thawing. Lift the power source from side when use the up-down forklift truck to avoid toppling over. ...
- Page 8 USER MANUAL f) Shield or protect the other cable and equipment to decrease the effects of disturbances. The welding equipment can be complete shielded in some special conditions. Users are responsible for interference due to welding. Warning！ Leakage protection switch should be installed additionally to this equipment !!! Warning ！...
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Page 9: Description Of Tig Pulse Welding Machine
USER MANUAL 2. Description of TIG pulse welding machine The TOPGUN TIG 195 AMP DC PULSE is an inverter adopting the most advanced technologies available. The use of IGBT power component makes it possible to transform the current frequency from 50Hz to 100KHz. -
Page 10: Technical Data
USER MANUAL 3. Technical data TGWTIG195DCPULSE Model Parameter Power voltage (V) 1 phase AC240V±15% Frequency (Hz) 50/60 TIG: 14.1 Rated input current (A) MMA:16.5 No-load voltage (V) TIG: 10-200 Output current (A) MMA: 30-160 TIG:10.4-18.0 Output voltage (V) MMA:21.2-26.4 Duty cycle (%) Power factor 0.73... -
Page 11: Installation
USER MANUAL 4. Installation The welding equipment is equipped with power voltage compensation device. It keeps the machine work normally when power voltage fluctuating ±15% of rated voltage. When using long cable, in order to reduce voltage drop, big section cable is suggested. If the cable is too long, it will affect the performance of arcing and other system function, it is suggested to use the recommend length. - Page 12 USER MANUAL TIG function installation...
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Page 13: Operation Instructions
USER MANUAL 5. Operation instructions 5.1 Operation panel interface & operation instruction TOPGUN TIG 195 AMP DC PULSE NOTICE: PICTURES ARE ONLY FOR REFERENCE Current display Control by KNOB 5 TIG MODE shows: pre gas, start current, up-slope, peak current, pulse duty cycle, pulse frequency, base current, down slope, crater, post gas. - Page 14 USER MANUAL Multi function adjustment knob and menu button. Menu button (long press for 5 seconds to restore factory setting) In TIG DC 2T/4T mode, you can adjust: pre gas, start current, up-slope, peak current, down slope, crater, post gas. In Pulse TIG 2T/4T mode, you can adjust:pre gas, start current, up-slope, peak current, pulse duty cycle, pulse frequency, base current, down slope, crater, post gas.
- Page 15 USER MANUAL 5.2 Welding environment and safety Working surrounding Welding should be carried out in dry surroundings. The air humidity level should not be higher than 90%. The temperature should be between -10C to 40C. Don’t use the welding machines in sunshine or rain. Keep it off water. Don't use the machines in the places of dust or corrosive air.
- Page 16 USER MANUAL 5.3 Welding problems and resolution The phenomenon listed below may happen due to relevant accessories used, welding material, surroundings and power supply. Pleas improve surroundings and avoid these problems.. Arc starting difficulty. Arc interruption happens easily: Examine whether grounding wire clamp contacts with the work pieces well. Examine whether each joint has improper contact.
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Page 17: Daily Maintenance And Checking
USER MANUAL 6.Daily maintenance and checking 6.1 Daily maintenance Remove dust regularly with dry compressed air. If the welding machine is used in surroundings with heavy smoke and polluted air, it is necessary to remove dust at least one time one month. The pressure of compressed air shall fall to required level to prevent damage to small components in the machine. - Page 18 USER MANUAL WELDING TORCH Position Checking keys Remarks If installment fixed, the front distorted Reason for air hole. Loophole Reason for burning the torch. Attach splash or not. （can use splash-proof material ） If installment fixed Reason of torch screw thread damage Electric hole Damage of its head and hole blocked nor Reason of unstable arc and broken arc...
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Page 19: Trouble Shooting And Fault Finding
USER MANUAL CABLE Position Checking keys Remarks For life security and stable welding, adopt suitable method to check Wearing-out of the cable insulated material according to working place Cable connecting head naked (insulation damage), or Output cable loosen (the end of power supply, and cable of main Simple check daily ... - Page 20 USER MANUAL It might be over-current protection, please turn off the power the meter shows; switch; restart the machine after the abnormal indicator light winked. Fan works normally; It might be overheating protection, please wait for about 2-3 minutes until the machine renew without turn off the power Abnormal indicator lights.
- Page 21 USER MANUAL Initial problems diagnose Abnormal Items Area and Item to be Inspected and Maintained Wire feeding wheel does not match with the diameter of wire in texturing tube Wire Feeding Crackle on wire feeding wheel, 〇 〇 〇...
- Page 22 USER MANUAL Welding current, voltage, angle of weld gun, welding rate and wire Work Condition length stretched out should be 〇 〇 〇 〇 〇 for Welding confirmed once again...
- Page 23 USER MANUAL NOTE:...
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