STINAR TV-550 Operation & Maintenance Manual
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STINAR TV-550 Operation & Maintenance Manual

Flight line tow tractor
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FLIGHT LINE TOW TRACTOR
O P E R A T I O N & M A I N T E N A N C E M A N U A L
MODEL: TV-550
sales@stinar.com
|
P 651.454.5112
|
F 651.454.5143
|
www.stinar.com
REV.07.2021

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  • Page 1 FLIGHT LINE TOW TRACTOR O P E R A T I O N & M A I N T E N A N C E M A N U A L MODEL: TV-550 sales@stinar.com P 651.454.5112 F 651.454.5143 www.stinar.com REV.07.2021...

  • Page 2: Table Of Contents

    1.1.1.2 | Modification to the cab include: ......7 Figure 1.1.1 | Flight Line Tow Tractor, Model TV-550 ....7 1.1.1.2 | Body .
  • Page 3 3.2.1.2 | Stinar Part No........
  • Page 4 1– General Information and Operating Instructions This publication provides operating and maintenance instructions, including detailed part lists for the Flight Line Tow Tractor, Model TV-550. This truck was manufactured by: Stinar Corporation This manual applies to the Flight 3255 Sibley Memorial Highway Line Tow Tractors built under St.

  • Page 5: Procedures

    Periodically check tightness of nuts and bolts, and check for loose, worn or misaligned parts. Use only approved replacement parts. Any new components installed during repair must include the current safety signs specified by Stinar Corp. FLIGHT LINE TOW TRACTOR TV-550| 5...
  • Page 6 Perform no welding, cutting, patching, and such on any load bearing or supporting structure. If such repairs are necessary, contact the Engineering department of Stinar Corporation before making any alterations. Do not mix hydraulic oils of different specifications. Oils may not be compatible and could result in damage to hydraulic system components.

  • Page 7: 1�1 | Description

    1.1 Description The Stinar Flight Line Tow Tractor, Model TV-550, is a modified Ford Model F-350 truck equipped to tow loaded cargo carts or trailers over airport ramps and service roads The vehicle has a towing capacity (draw bar pull or DBP) of 4500 pounds (2,045 kilograms) for support equipment (SE).
  • Page 8 FLIGHT LINE TOW TRACTOR TV-550| 8...

  • Page 9: Body

    An SAE J560b electrical receptacle for Receptacle connecting trailer lights is located on the rear bumper. Speed Control The speed control module is located under Module the instrument panel near the OEM truck fuse panel. FLIGHT LINE TOW TRACTOR TV-550| 9...

  • Page 10: Relays And Circuit Breakers

    Stinar added circuits from the Ford OEM equipment. 1.1.2.1 Relays and Circuit Breakers Relays and circuit breakers for Stinar-added electrical components are located under the truck instrument panel behind the OEM fuse panel. These include the following. See electrical schematic for functions.

  • Page 11: Winterization Heaters

    Located around truck battery Fuel Preheater Located on frame rail. Type C, Starting to –20 degrees F, Operation to +125 degrees F Engine Block Heater Located in engine block. Fuel Preheater Located on frame rail. FLIGHT LINE TOW TRACTOR TV-550| 11...
  • Page 12 FLIGHT LINE TOW TRACTOR TV-550| 12...
  • Page 13 FLIGHT LINE TOW TRACTOR TV-550| 13...
  • Page 14 FLIGHT LINE TOW TRACTOR TV-550| 14...
  • Page 15 FLIGHT LINE TOW TRACTOR TV-550| 15...

  • Page 16: 1�2 | Operation

    INFO menu to display the total accumulated running time of the engine. Press in the selector knob to change from Odometer to Trip Odometer until Engine Hours appears on the display. Figure 1.2.1.2 Engine Hour Meter Display FLIGHT LINE TOW TRACTOR TV-550| 16...

  • Page 17: Pintle Hooks

    Heavy Duty Power Provides power to trailer lights directly Module from tow vehicle battery. Power Control Relay Isolates and powers stop lamps, 12 VDC (K4) current to pin 4 of SAE J560b receptacle. FLIGHT LINE TOW TRACTOR TV-550| 17...

  • Page 18: Winterization Heaters (Optional)

    The floodlight by the cab is controlled by a switch on the floodlight. 1.2.1.7 Speed Limiter A Sturdy Corporation ER-06 speed limiter (Stinar MPR number 509890) works with the truck's electronic engine throttle control to limit maximum vehicle speed to 40 MPH (plus 0, minus 3). This unit is located under the cab dash to the right of the steering column, and does not need any service.
  • Page 19 Figure 1.2.1.1 – Cab Controls and Indicators Figure 1.2.1.3 – Rear Pintle Hooks FLIGHT LINE TOW TRACTOR TV-550| 19...

  • Page 20: Pre-Operation Checks

    Do not drive There are no ON/OFF switches. unit without first disconnecting 3. Disconnect the power cord before moving the vehicle. Failure to do so heater power cord. will damage the power cord and the vehicle. FLIGHT LINE TOW TRACTOR TV-550| 20...

  • Page 21: Opening And Closing Procedure For Pintle Hooks

    5. Pivot down the top half of the pintle hook. The pintle hook lock will snap into place. The pintle hook is now closed. 6. Insert cotter pin. FLIGHT LINE TOW TRACTOR TV-550| 21...

  • Page 22: Description Of Extendable Hitch Function

    2. To push the pintle hook in: manually push it in until it locks in place. Using the locking (lower) handle is not necessary. 3. To move the pintle hook from side to side: -Pull out the upper handle. FLIGHT LINE TOW TRACTOR TV-550| 22...

  • Page 23: Safety Requirements For Rear Center Pintle Hook

    1. Maneuver tow tractor to locate pintle hook close to trailer coupler. Turn off engine and set parking brake. 2. Attach and secure coupler on trailer pintle hook. -Pull upper handle to swing receiver tube side to side. -Pull lower handle to extend receiver tube rearward. FLIGHT LINE TOW TRACTOR TV-550| 23...

  • Page 24: Truck Lubrication And Fluids

    Figure 1.2.10 also lists the recommended engine oil viscosity for different operating temperature ranges. Lubricate two grease zerks on channel mount of hitch monthly. See Appendix C for location of channel mount. FLIGHT LINE TOW TRACTOR TV-550| 24...
  • Page 25 Figure 1.2.10– Truck Lubrication and Fluids FLIGHT LINE TOW TRACTOR TV-550| 25...

  • Page 26: Specifications & Capabilities

    6.0 liter diesel power stroke Type Diesel, V8 Displacement 6.0 liter Horsepower (Gross) 325 GHP @ 3300 rpm Torque (Gross) 560 lb-ft @ 2000 rpm Engine Oil (with filter) 15 U.S. quarts (14.2 liters) FLIGHT LINE TOW TRACTOR TV-550| 26...

  • Page 27: Winterization Heaters (Optional)

    Model 3C3Z6A051AA Type Electrical resistance, 120 VAC Battery Heater (2) Manufacturer Temro Model 280-0063 Type Electrical resistance, 80 watts Stinar part number 409044 Fuel Preheater Manufacturer Ford Model 3C3Z9B249AA Type Electrical resistance, 12 VDC FLIGHT LINE TOW TRACTOR TV-550| 27...

  • Page 28: Air Transportability Information

    1.4 Air The Stinar Flight Line Tow Tractor, Model TV-550, is configured for air transport aboard C-130 aircraft when the vehicle is restrained in accordance Transportability with the requirements of MIL-A-2421 and MIL-STD-1791. This section of Information the manual provides reconfiguration and tie-down instructions for air transport of the tow tractor aboard C-130 aircraft.

  • Page 29: Removal And Relocation Of Components

    3. The vehicle cannot be stored entirely in compartments C, L, M or L and M during flight. 4. The vehicle must be stored with its tires on treadways or be shored. 5. The aircraft loadmaster shall be the final authority on the location and placement of vehicle. FLIGHT LINE TOW TRACTOR TV-550| 29...

  • Page 30: Tie-Down Instructions

    25,000 Chassis, front frame rail right 11,340 25,000 Rear axle left hand side 11,340 25,000 Rear axle right hand side 11,340 25,000 Rear bumper gusset left side 11,340 25,000 Rear bumper gusset right side FLIGHT LINE TOW TRACTOR TV-550| 30...
  • Page 31 Figure 1.4.6.2 – Tie-Down Locations and Instructions FLIGHT LINE TOW TRACTOR TV-550| 31...

  • Page 32: Section 2 | Maintenance & Overhaul

    Perform all work in 2.1 General accordance with authorized Maintenance and overhaul for the TV-550 Flight Line Tow Tractor consists standard shop practices. primarily of truck maintenance and repair. Maintenance for Stinar-added items is limited to repair of damaged electrical components or replacement of damaged body or pintle hook components.
  • Page 33 When unusual tire wear is noted, an alignment specialist should address it immediately. Alignment should be based on wear patterns and driving conditions occurring at specific locations. Ford Motor Company and Stinar Corporation warranties do not cover tire wear. FLIGHT LINE TOW TRACTOR TV-550| 33...

  • Page 34: Section 3 | Parts List

    The manufacturer identification list identifies the vendor sources by name, address, and supply code. The detailed parts lists include Stinar-manufactured assemblies, sub- assemblies, and detail parts, plus detailed breakdowns for selected vendor- manufactured parts. Additional vendor part breakdowns are included in the appendixes.

  • Page 35: Manufacturer Identification List

    10061 State Hwy. 30 List 3255 Sibley Industries Ltd Blooming Prairie, MN 55917 Memorial Hwy 100 Paquin Rd Saint Paul, MN Winnipeg, Canada 55121 Ford Motor Company V57526 The American Road Suite 215 Dearborn, MI 48121 FLIGHT LINE TOW TRACTOR TV-550| 35...

  • Page 36: Detailed Parts List

    Direct all inquiries to: Direct all inquiries to: Stinar, LLC 10061 State Hwy. 30, P.O. Box 127, Blooming Prairie, MN 55917 651-454-5112 | sales@stinar.com | www.stinar.com 3255 Sibley Memorial Hwy St. Paul, MN 55121 651-454-5112 651-454-5143 FLIGHT LINE TOW TRACTOR TV-550| 36...

  • Page 37: Parts Order Form

    10061 State Hwy. 30, P.O. Box 127, Blooming Prairie, MN 55917 651-454-5112 | sales@stinar.com | www.stinar.com Print or copy this page and send via email, fax or mail to Stinar, LLC. Please make sure to complete all fields. Note: Part Numbers and Product Illustrations are included in this Manual...
  • Page 38 Figure 3.3.1. - Flight Line Tow Tractor, Model TV-550 FLIGHT LINE TOW TRACTOR TV-550| 38...
  • Page 39 4x2 Rear Rim V32526 504044 4x4 Rear Rim -25c 613091 4x2 Rear Tire V32526 LT245/75R17E 4x4 Rear Tire 509806 Front Pintle Hook V32526 509806 Rear Outboard Pintle Hook V32526 080255 Rev E Fuel Shroud V32526 FLIGHT LINE TOW TRACTOR TV-550| 39...
  • Page 40 Placard, Lube Service V32526 B-3404-3 Rev A Placard, Air Transportability V32526 080371 Rev A Front Bumper Assembly. V32526 080372 Rev B Side Step Assembly, Driver Side V32526 080373 Rev B Side Step Assembly, Passenger Side V32526 FLIGHT LINE TOW TRACTOR TV-550| 40...
  • Page 41 Item # Part # Description Code 3.3.2-0 B-3404-1 Rev Cab Controls and Indicators V32526 935318 Placard V32526 Not Used V32526 400122 Toggle Switch V32526 405064 Indicator, Beacon V32526 405022 Indicator, Heaters On. (Not Shown) V32526 FLIGHT LINE TOW TRACTOR TV-550| 41...
  • Page 42 Figure 3.3.3 – Rear View FLIGHT LINE TOW TRACTOR TV-550| 42...
  • Page 43 Mounting angle, right V32526 938223 ½-13x3-1/4 HHCS Grade 8 bolts. V32526 941013 ½” SAE washers V32526 940018 ½-12 Locknuts V32526 938224 5/8-11x2-3/4 HHCS Grade 8 bolts V32526 941012 5/8” SAE washers V32526 940026 5/8-11 locknuts V32526 FLIGHT LINE TOW TRACTOR TV-550| 43...
  • Page 44 FLIGHT LINE TOW TRACTOR TV-550| 44...
  • Page 45 FLIGHT LINE TOW TRACTOR TV-550| 45...
  • Page 46 FLIGHT LINE TOW TRACTOR TV-550| 46...
  • Page 47 Heavy Duty Power Module with 418002 418001 V32526 Wiring Kit 400106 Relay, SPST, 12 VDC with 400107 base V32526 405022 Indicator, HEATERS ON (Not Shown) V32526 3C3Z9B249AA Inline Fuel Heater 12 VDC (Not Shown) V57526 FLIGHT LINE TOW TRACTOR TV-550| 47...
  • Page 48 Electrical System (AC) V32526 404039 Enclosure V32526 414033 Receptacle, 120 VAC 30 amp V32526 409044 Battery Warmer, 80 watt. V32526 402082 Extension Cord V32526 411002 Loom V32526 2 Ft 3C3Z6A051AA Engine Block Heater, 120 VAC. V57526 FLIGHT LINE TOW TRACTOR TV-550| 48...

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