AC2000 Assembly Manual 2011 Table of Contents General Information Salford Recommended Torque Values ......................5 Wheel Torque Specifications ........................6 Tire Pressure Ratings ...........................7 General Safety Precautions ..........................8 Frame Assembly and Wheels Tow Behind Front End Assembly ......................10 Tow Between Tongue Assembly ........................12 Hose Holder Assembly ..........................14...
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AC2000 Assembly Manual 2011 Return to Contents Hydraulics and Electrical Tow Between Fan Hydraulics ........................66 Tow Between Fan Hydraulics with Auger ....................68 Tow Behind Fan Hydraulics ........................70 Hydraulic Tube Clamp Details ........................72 13” Fan Motor Hydraulics .........................73 17” Fan Motor Hydraulics .........................74 Lights and SMV ............................75...
Return to Contents AC2000 Assembly Manual 2011 Wheel Torque Specifications WARNING Maintain proper torque to provide safe and secure attachment of the wheel hub/drum. Improperly tightened wheel nuts can cause the wheel to separate from the wheel mounting surface during operation. This could result in property damage, serious personal injury, or possibly loss of life.
Return to Contents AC2000 Assembly Manual 2011 General Safety Precautions Signal Words The words DANGER, WARNING or CAUTION are used with the safety alert symbol. Learn to recognize safety alerts, follow recommended precautions and safe practices. Three words are used in conjunction with the safety-alert symbol:...
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AC2000 Assembly Manual 2011 Return to Contents General Safety Precautions DANGER Wings may fall rapidly causing injury. Always stay clear of wings when being lowered, raised or in a elevated state. Always use lockup device provided when raised.
Return to Contents AC2000 Assembly Manual 2011 Frame Assembly and Wheels Tow Behind Front End Assembly 29 28 39 40 One grease hose connects to pivot tube, the other two grease hoses connect to the base plate. 36 27 18 21 22...
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Return to Contents Tow Behind Front End Assembly ITEM QTY PART NO. DESCRIPTION T01342 AC2000 TBH FRONT END WLDT FL00910 AC2000 TBH FRONT TRAY T01345 AC2000 TBH FRONT CASTER WLDMNT GBB325300200 3.27 x 3.02 x 2.00 LG. HARD BUSHING FL00037 3/8 X 3 3/4"...
AC2000 Assembly Manual 2011 Return to Contents Tow Between Toolbox Installation ITEM QTY PART NO. DESCRIPTION A60100 AIR SEEDER TOOLBOX L01327 1/4" x 2" x 12 1/2" FB BU1030 U-BOLT 5/8" x 3" x 4 1/2" BN10L 5/8" NYLOCK NUT NC...
Return to Contents AC2000 Assembly Manual 2011 Tow Between Rear Tow Hitch ITEM QTY PART NO. DESCRIPTION T00682 TOW BETWEEN AIR CART TOW HITCH CLEVIS B1680H 1" x 8" NC HEX BOLT GR. 8 BN16L 1-8 NC NYLOCK NUT B0410 1/4"...
# 50 - 52 TOOTH 6 1/8" PILOT 6 HOLES Ground drive only Install drive sprocket on LH axle for AC1000. Install drive sprocket on RH axle for AC2000 Use bottom holes for 28Lx26 tires. Use top holes for 30.5x32 tires.
Return to Contents AC2000 Assembly Manual 2011 20,000 LB Axle Assembly 20,000 LB axle is optional on AC2000 IMPORTANT Lug nuts must be tightened to 300 ft/lbs at least once per day for first week of operation. Page 20 05-2011...
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AC2000 Assembly Manual 2011 Return to Contents 20,000 LB Axle Assembly 20,000 LB axle is optional on AC2000 ITEM QTY PART NO. DESCRIPTION T01112 20,000 LB TANK AXLE GW20000A 20,000 LB HUB AND SPINDLE ASSY - 10 BOLT B1070 5/8 x 7" HEX BOLT GR 5 B1225 3/4"NC x 2-1/2"...
Return to Contents AC2000 Assembly Manual 2011 Tanks and Platforms Platform and Ladder Install between tank platform before installing tank cradles and tanks or it will not fit! Apply single strip of foam tape where funnel rests against ladder. DETAIL A...
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AC2000 Assembly Manual 2011 Return to Contents Platform and Ladder ITEM QTY PART NO. DESCRIPTION T00994 BETWEEN TANK RAISED PLATFORM T00973 PLASTIC TANK SIDE PLATFORM T00559 LADDER FOR 115 BUSHEL MOUNTED TANK T00910 SIDE RAIL FOR DBL MOUNTED TANK PLATFORM...
Return to Contents AC2000 Assembly Manual 2011 Plastic Tank Cradle Assembly Line all cradle T-bars with single strip of foam tape Load cell from weight kit Scale kit option Apply Eternacaulk sealant behind T-Bars before placing tank in cradle Line cradle with 2 strips of...
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AC2000 Assembly Manual 2011 Return to Contents Plastic Tank Cradle Assembly ITEM NO. QTY. PART NO. DESCRIPTION T00811 74" T-BAR SUPPORT T00812 62" T-BAR SUPPORT T00530 PLASTIC TANK CRADLE WLDT B0815 1/2 X 1 1/2" GR. 5 PLATED BOLT BF08HS 1/2"...
Return to Contents AC2000 Assembly Manual 2011 Plastic Tank Inner Ladder Parts Apply 1/4" bead of Eternacaulk sealant to rim of lid before installing on tank Install lid so it opens away NOTE: Bolt sizes are from access platform not all the same Cut hole in top of tank for lid.
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AC2000 Assembly Manual 2011 Return to Contents Plastic Tank Inner Ladder Parts ITEM QTY PART NO. DESCRIPTION T01109 SS INTERIOR LADDER WELDMENT FL00598 X-BRACE FOR INTERIOR LADDER 110,135,160 BU. TANKS T00897L TANK TO LADDER MOUNT BRACKET - LH T00897R TANK TO LADDER MOUNT BRACKET - RH...
Return to Contents AC2000 Assembly Manual 2011 Steel Lid Assembly ITEM QTY PART NO. DESCRIPTION FL00256 ROUND LID TOP PLATE T00651 ROUND LID HANDLE WLDMNT T00726 ROUND STEEL LID SEAL T00645 ROUND LID WLDMNT BU0824 1/2" x 2" ID x 6" U-BOLT...
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AC2000 Assembly Manual 2011 Return to Contents This page intentionally left blank. Page 35 05-2011 Salford Farm Machinery Ltd.
AC2000 Assembly Manual 2011 Return to Contents Meterbox Assembly METERBOX ASSEMBLY Optional equipment for the meterbox: Single (44) or double (45) blocking plates can be used to convert a 6 outlet metering box down to a smaller number of outlets Pegged rollers (36) can be used for a more consistant lower output and speed operation.
Return to Contents AC2000 Assembly Manual 2011 Transmission Mounting Install clutch stopper on topmost bolt of transmission. Aligh with clutch on shaft before tightening nut (see drive parts for clutch installation) Attach Zero-max transmission to mount using 7/16" lockwashers and nuts supplied with transmission...
AC2000 Assembly Manual 2011 Return to Contents Locking Collar Procedures Procedures for tightening and loosening locking collar Loosen Tighten 1.Loosen set screw 1. Rotate collar with allen key clockwise by tapping punch with hammer. 2.Rotate collar by tapping punch with 2.Tighten set srew with...
Return to Contents AC2000 Assembly Manual 2011 Ground Drive Installation IMPORTANT Bearing clutch should lock when spinning sprocket in this direction and should be free when spinning in opposite direction Clutch & clutch sprocket Install View Page 44 05-2011 Salford Farm Machinery Ltd.
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AC2000 Assembly Manual 2011 Return to Contents Ground Drive Installation Use washers to align idlers Refer to bearing locking collar page for instructions on how to tighten eccentric locking collars onto bearings. 16 17 18 IMPORTANT Bearing clutch should lock when spinning...
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REVOLVING HANDLE 1/2"-13 THREAD BN08J 1/2"NC JAM NUT GR. 5 50BS14-20 #50 - 14 SPROCKET WITH A 20MM BORE T01193 14 1/2" AC2000 GROUND DRIVE SHAFT T01026 TANK DRIVE LOCKOUT W/ LATCH T01194 31 1/2" AC2000 GROUND DRIVE SHAFT T01025...
AC2000 Assembly Manual 2011 Return to Contents Ground Drive Chain Routing VIEW FROM LH SIDE OF MACHINE Chain from input shaft on hub to cross-shaft Meterbox chain routing Note: TBH shown. For TBT, idler will be on rear transmission Calibration chain...
Return to Contents AC2000 Assembly Manual 2011 Air Distribution Tow Between 13” Fan Mounting ITEM QTY PART NO. DESCRIPTION T00557 PARKER F-11 HYD MOTOR T00359 6" AIR TANK CONNECTOR HOSE T00358 6" HOSE CLAMP BU1050 5/8" x 5 x 4 1/2" U-BOLT BN10L 5/8"...
AC2000 Assembly Manual 2011 Return to Contents Tow Between 17” Fan Mounting ITEM QTY PART NO. DESCRIPTION T00824 6 OUTLET SPLITTER MANIFOLD FOR REM FAN BU1036 5/8 x 3 x 6 1/2 U-BOLT BN10L 5/8" NYLOCK NUT NC B0615 3/8" NC 1 1/2" HEX BOLT PLATED GR. 5 BN06L 3/8"-16NC LOCK NUT...
Return to Contents AC2000 Assembly Manual 2011 Tow Behind 13” Fan Mounting ITEM QTY PART NO. DESCRIPTION T00993 TOW BETWEEN FAN MOUNTING BRACKET BU1050 5/8" x 5 x 4 1/2" U-BOLT BN10L 5/8" NYLOCK NUT NC T00006 13" CRARY FAN 1 T00006AA 13"...
Return to Contents AC2000 Assembly Manual 2011 Tow Behind Air Distribution Page 54 05-2011 Salford Farm Machinery Ltd.
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Tow Behind Air Distribution ITEM QTY PART NO. DESCRIPTION T00818 2 1/2" OD - 80" LONG STRAIGHT PIPE T01344 AC2000 TBH FRONT AIR PIPE T00020 2 1/2" AIR SEEDER HOSE T00023 2 1/2" HOSE CLAMP T00408BS DOUBLE LINE BLOCKER PLATE...
Return to Contents AC2000 Assembly Manual 2011 Tow Between Air Distribution Page 56 05-2011 Salford Farm Machinery Ltd.
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AC2000 Assembly Manual 2011 Return to Contents Tow Between Air Distribution ITEM QTY PART NO. DESCRIPTION T00818 2 1/2" OD - 80" LONG STRAIGHT PIPE T00985 AC2000 REAR AIR TUBE T00020 2 1/2" AIR SEEDER HOSE T00023 2 1/2" HOSE CLAMP...
Return to Contents AC2000 Assembly Manual 2011 Sensor Installation Sensor Installation 13" CRARY FAN For information on sensor distance see Dickey John manual. Notch screen slightly for sensor wire routing Remove top or bottom cover to install sensor. 17" REM FAN...
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AC2000 Assembly Manual 2011 Return to Contents Sensor Installation View from between rear gang of openers and front of tank. 16" 3 1/2" 3 1/2" 6 1/4" 2 PLCS. 3 1/2" Drill 45/64 holes from outside tank tap hole with 1/2" npt tap from inside tank and insert sensor wires followed by 1/2"...
Return to Contents AC2000 Assembly Manual 2011 Hydraulics and Electrical Tow Between Fan Hydraulics IMPORTANT Case drain must be plugged into tractor hydraulic tank at all times when running fan, serious damage will occur if not plugged in. WITH OPEN-CENTER...
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AC2000 Assembly Manual 2011 Return to Contents Tow Between Fan Hydraulics HARDWARE ITEM NO. QTY. PART NO. DESCRIPTION T00557 PARKER F-11 HYD. MOTOR T00589 SEAL KIT FOR PARKER MOTOR H8010-5 3/4" NPT PIONEER MALE TIP H2601-12-12-12 -12 JIC -12 JIC 3/4" NPT ALL MALE TEE HV1155 3/4"...
Return to Contents AC2000 Assembly Manual 2011 Tow Between Fan Hydraulics with Auger Stack clamps one on top of another if needed Route hoses along auger arm IMPORTANT Feed from tractor must Leave enough slack always be connected to for movement of...
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AC2000 Assembly Manual 2011 Return to Contents Tow Between Fan Hydraulics with Auger Hardware List DESCRIPTION ITEM QTY PART NO. H2501-12-12 -12 JIC MALE to -12 NPT MALE 90DEG ELBOW HV1155 -12 NPT INLINE CHECK VALVE H2601-12-12-12 -12 JIC to -12 JIC to - 12 NPT ALL MALE TEE...
Return to Contents AC2000 Assembly Manual 2011 Tow Behind Fan Hydraulics Case Drain HOSE # LENGTH (IN) FROM TRACTOR STEEL LINE STEEL LINE CHECK VALVE TEE/BALL VLAVE DIRECTIONAL VALVE DIRECTIONAL VALVE AUGER MOTOR CHECK VALVE FAN MOTOR STEEL LINE FAN MOTOR...
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AC2000 Assembly Manual 2011 Return to Contents Tow Behind Fan Hydraulics IMPORTANT FLOW DIRECTION 'OUT' port on check valve must always be connected to 'B' All fittings on port on fan motor deirectional valve use 90° elbow. ITEM NO. QTY. PART NUMBER...
AC2000 Assembly Manual 2011 Return to Contents 13” Fan Motor Hydraulics ITEM NO. QTY. PART NO. DESCRIPTION H6400-12-12 12 MALE JIC - 12 MALE ORING FITTING H2501-8-8 -8 JIC MALE - 1/2" NPT MALE 90 DEG ELBOW T00557 PARKER F-11 HYD MOTOR...
Return to Contents AC2000 Assembly Manual 2011 Decals Tow Between Decal Layout Tow Between 110 & 135 BUSHEL 160 & 165 BUSHEL 17" Fan only Tow Between 110 & 135 BUSHEL 160 & 185 BUSHEL Page 78 05-2011 Salford Farm Machinery Ltd.
Return to Contents AC2000 Assembly Manual 2011 TBT & TBH Bottom Decal Layout Tow Between 11 12 Install on "T" bar above dump gate above slanted side of both meter-boxes Install Calibration chart here Refer to *Calibration Chart Reference* page for choosing the proper chart.
Return to Contents Decal Boms TBT & TBH PART ITEM QTY/TBT QTY/TBH DESCRIPTION NUMBER GD205 SMALL SALFORD STICKER FOR PLASTIC TANKS GD203 BIG SALFORD STICKER FOR PLASTIC TANKS GD102 WWW SALFORD STICKER GDSW2 USE PROPER TOOLS AND READ MANUAL GD189...
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