Summary of Contents for GALKIN GAP-X5
- Page 1 GALKIN AUTOMATED PRODUCTS GAP-X5 FLANGE MACHINE OPERATION MANUAL PARTS LIST 97 OTIS STREET WEST BABYLON , NY 11704 Corporate Office Parts Department Phone: 631-643-5432 Phone: 631-643-5432 x120 Fax: 631-643-1472 Fax: 877-452-5463 GALKIN...
- Page 4 A. Machine Description… … … … … … … … … … … … … … … … … … … … … … … … … … … … … … . B . Galkin C ustomer S ervice… … … … … … … … … … … … … … … … … … … … … … … … … … … …...
- Page 5 LIST OF FIGURES FIGURE DESCRIPTION Thread Diagram……………………………………….. Flange Guide Adjustment……………………………… Needle Height Setting…………………………………. Throat Plate Position………………………………….. Throat Plate adjustment………………………………. Lower Looper Looper setting…………………………. Upper Looper Setting………………………………….. Chain Looper Setting………………………………….. Chain Looper Thread Takeup Cam Setting…………. Looper Thread Takups and Guides Setting………….. Edge Trimming Knife Adjustment……………………...
- Page 6 GALKIN MODEL X5 SERGER FLANGER INTRODUCTION Machine Description The Galkin 3350-X5 Serger Flanger was designed expressly for high speed attachment of flanging to mattress pads Galkin Customer Service If you have any questions concerning the machine, or this manual, please feel free to contact Galkin Automated Products, either by telephone or by fax.
- Page 7 To connect your machine to your factory’s compressed air source, simply connect your factory air line to the make quick disconnect on the Galkin 3350-X5. The main air regulator has a low pressure shut off that will not allow the system to operate if pressure drops below 50 p.s.i.
- Page 8 Optional Flange Handling Equipment 1.) Flange Rack An optional flange rack is available for the Galkin 3350-X5 Flanger. If this option has been purchased, it is to be mounted to the vertical supports of the machine stand. Note that, when held between the reel flanges, flange material should guide straight through the flange guide at the front of the table.
- Page 9 The minimum stitch count is five (5) stitches per inch. This setting is considered to be fixed (not adjustable). If adjustment to a higher stitch count (shorter stitches) is required contact Galkin Automated Products for guidance. Other feed adjustments which are factory set, and...
- Page 10 B. Thread Tensions Set all thread tensions at a light level of tension. When pulled by hand, thread should move freely through the needle, with little resistance. Make sure tensions are not over tight. Too tight tensions will cause gathering of material. C.
- Page 11 F. Upper Looper Position 1) Height Setting Setting the upper looper too high, or too low, will result on the looper failing to catch the needle thread, or in the needle or thread breakage. To set the height, use a 5mm hex wrench on the screw at the end of the upper looper bracket to adjust looper height to 17/32 inch(13.7mm) above the throat plate, (Figure13, dim D) when the upper looper is at the extreme left of its travel.
- Page 12 Chain Looper Thread Takeup Cam (Figure 15) Set the chain looper takeup cam so that, when the needles are all the way up, the flat Of the cam is horizontal. At this setting, the cam should release the chain looper thread When the needles are 1/32 to 1/16 inch (1.0 to 2.0mm) below the needle plate.
- Page 13 Lubrication :...
- Page 14 Checking the cartridge filter and replacing it :...
- Page 28 FRAME COMPONENTS (1)
- Page 29 FRAME COMPONENTS (1) Reference Nos. Part Number Description Quantity C123-79608 Cloth Waste Cover C131-02405 Cloth Waste Cover Stopper CSS-2090520-SL Screw CNS-6090310-SN CSS-3090610-SP Screw C132-00704 Feed Mechanism Cover C132-00803 Feed Mechanism Cover Gasket CSM-4040855-SP Screw CSM-1040801-SC Screw C131-03809 Cloth Base Cover CSS-4091015-SP Screw C131-00904...
- Page 30 FRAME COMPONENTS (2)
- Page 31 FRAME COMPONENTS (2) Reference Nos. Part Number Description Quantity C132-00407M Upper Cover C132-00605 Upper Cover Gasket CSM-4051255-SP Screw C229-24708 Oil Sight Window C131-70006 Rubber Ring C131-04500 Oil Drain Screw C131-70204 Rubber Ring C132-01009 Cooling Fan Plate CSM-1040801-SC Screw CSM-4040855-SP Screw C131-02553 Oil Reservoir Assembly C131-02504...
- Page 32 CRANKSHAFT COMPONENTS...
- Page 33 CRANKSHAFT COMPONENTS Reference Nos. Part Number Description Quantity C132-05554 Crankshaft Assembly C132-05505 Crankshaft SS-5080212-TP Screw C120-02606 Handwheel A CSS-8151150-TP Screw C131-07800 Thrust Collar CSM-4050855-SP Screw C118-11619 Cooling Fan C131-08501 Crankshaft Oil Shield CSS--7111810-TP Screw CSS-9681610-TP Screw CWP-0764016 Washer C131-70303 Rubber Ring CWZ_2640310-KH Wavy Washer C131-08600...
- Page 34 NEEDLE DRIVING SHAFT COMPONENTS...
- Page 35 NEEDLE DRIVING SHAFT COMPONENTS Reference Nos. Part Number Description Quantity C131-10556 Feed Forked Crank Assembly C131-10507 Needle Driving Branch Crank SM-6061402-TP Screw C131-10606 Needle Driving Shaft C122-80301 Bushing, Rear C131-10002 Bushing, Rear C132-08707 Needle Thread Guide Base C123-86603 Thread Guide Chain Looper CSM-4040855-SP Screw CSS-4110515-SP...
- Page 36 FEED MECHANISM COMPONENTS (1)
- Page 37 FEED MECHANISM COMPONENTS (1) Reference Nos. Part Number Description Quantity C121-16174 Feed Eccentric Body Assembly C121-18808 Ratchet Gear CSS-8110750-SP Screw CSS-6110710-TP Screw CSD-0260271-SP Hinge Screw CB1604-704-000 Ratchet Pawl CPS-0300132-KH Spring Pin C121-16117 Feed Eccentric Body CSS-7110810 Screw C121-16307 Feed Cam Block C121-16216 Feed Cam C121-16406...
- Page 38 FEED MECHANISM COMPONENTS (2) Reference Nos. Part Number Description Quantity C132-15157 Feed Rocker Assembly C132-15108 Main Feed Bar C132-15207 Differential Feed Bar C132-15306 Rubber Case C132-15405 Rubber Case Gasket C132-15504 Feed Bar Support Right C132-15603 Feed Bar Support Left CSS-6090620-TP Screw C121-18303 Dust-Proof Rubber...
- Page 39 FEED MECHANISM COMPONENTS (2) Reference Nos. Part Number Description Quantity C132-16205 Feed Cam Oil Shield Plate CSM-6040600-SP Screw C132-16304 Oil Shield Plate C131-22809 Differnetail Feed Graduation CSM-4051255-SP Screw C131-21405 Adjusting Stopper CSS-4090515-SP Screw CWP-0371016-SD Washer C131-20902 Support Shaft C131-21058 Thrust Collar Assembly C131-21009 Thrust Collar Assembly CSS-8660330-SP...
- Page 40 UPPER AND LOWER LOOPER COMPONENTS Reference Nos. Part Number Description Quantity CSS-6060440-TP Screw C121-22511 Looper Shaft Front Bushing C132-22708 Looper Shaft Rear Bushing C123-84202 Lower Looper CSS-9151210-TP Screw C132-21304 Upper Looper Arm C132-23656 Upper Support Assembly C132-22005 Upper Looper Guide C132-23805 Upper Looper Holder B C132-23904...
- Page 41 UPPER AND LOWER LOOPER COMPONENTS Reference Nos. Part Number Description Quantity CSS-6090630-TP Screw CSS-6090630-TP Screw C131-70600 Rubber Ring CSM-6061200-SP Screw CPS-0300062-KH Spring Pin C131-32550 Lower Looper Support Arm Assembly C131-32501 Lower Looper Support Arm C131-29309 Washer CSS-9151210-TP Screw C131-32600 Collar C123-75952 Oil Shield Assembly C123-40600...
- Page 42 CHAIN LOOPER COMPONENTS...
- Page 43 CHAIN LOOPER COMPONENTS Reference Nos. Part Number Description Quantity C121-20416 Bracket CSM-6051202-TP Screw C131-26909 Chain Looper Shaft C131-26008 Front and Rear Arm C123-84400 Chain Looper A118-29314 Chain Looper Driving Arm CB2531-704-000 Washer CSS-9151210-TP Screw C131-26354 Slide Block Pin Assembly C131-26206 Chain Looper Slide Block Pin C131-26305 Chain Looper Slide Block...
- Page 44 THREAD TENSION COMPONENTS...
- Page 45 THREAD TENSION COMPONENTS Reference Nos. Part Number Description Quantity C132-25008 Center Thread Guide C131-37559 Thread Tension Spring Complete C131-38359 Thread Tension Spring Complete C131-40652 Thread Tension Spring Complete C131-40355 Thread Tension Spring Complete C131-38508 Thread Tension Spring (Yellow) C131-37807 Thread Tension Spring (Red) C131-40504 Thread Tension Spring (Green) C131-40207...
- Page 46 LOWER KNIFE COMPONENTS...
- Page 47 LOWER KNIFE COMPONENTS Reference Nos. Part Number Description Quantity CSS-2110710-SL Screw C18040N Throat Plate CSS-6110610-TP Screw APT251615 Throat Plate Base C123-78303 Throat Plate Base B Retainer CSM-4051055-SP Screw CPT251604 Needle Guard CSS-7110840-SP Screw C123-77586 Lower Knife Bracket Assembly C118-06304 Plug CSS-7110720-SP Screw C118-46607...
- Page 48 Upper Knife Components...
- Page 49 Upper Knife Components Reference Nos. Part Number Description Quantity C131-47558 Feed Forked Arm Assembly C131-47509 Feed Forked Arm Assembly CSM-6061402-TP Screw C131-51303 Knife Driving Arm Shaft C131-50909 Bushing Front C131-51006 Bushing Rear C131-50800 Upper Knife Guide Shaft C115-66809 Oil Seal C131-22007 Crank Pin A C131-72655...
- Page 50 LUBRICATION MECHANISM COMPONENTS...
- Page 51 LUBRICATION MECHANISM COMPONENTS Reference Nos. Part Number Description Quantity C132-30305 Worm C123-15958 Oil Pump Assembly C123-15909 Oil Pump C122-56103 Worm Gear CSS-8110410-TP Screw C119-18109 Gear Pump Shaft Large CB3534-352-000 Pinion Gear C118-40303 Oil Pump Pinion C123-17004 Gear Pump Shaft C123-16006 Pinion Spacer C123-16105 Casing...
- Page 52 THREAD STAND COMPONENTS...
- Page 53 THREAD STAND COMPONENTS Reference Nos. Part Number Description Quantity C131-68752 Thread Standing Device Assembly C131-68505 Thread Standing Arm Support B C131-68802 Thread Standing Arm Long C229-30705 Thread Guide Arm Joint C229-31406 Thread Standing Rod Rubber Cap C229-30408 Thread Standing Rod Upper C229-31307 Thread Standing Rod Joint C131-67903...