Advertisement

CONTENTS
SAFETY INSTRUCTION -------------------------------------------------------------------------------1
一:PRODUCT INTRODUCTION --------------------------------------------------------------------------1
二:INSTALLATION AND ADJUSTMENT OF PENSILE-TYPE-------------------------------------3
1 INSTALLATION OF MOTOR
3 INSTALLATION OF PEDAL
5 ADJUSTMENT
四:OPERATION INSTRUCTION OF CONTROL PANEL------------------------------------------11
五:OPERATIONAL REQUIREMENTS -----------------------------------------------------------------13
六:MANTAINANCE AND GENERAL RECOVERY PROCESSING -----------------------------13
七:SETTING OF CONTROL BOX -----------------------------------------------------------------------15

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the JK-500 and is the answer not in the manual?

Questions and answers

Summary of Contents for NEW JACK SEWING MACHINE JK-500

  • Page 1: Table Of Contents

    CONTENTS SAFETY INSTRUCTION -------------------------------------------------------------------------------1 一:PRODUCT INTRODUCTION --------------------------------------------------------------------------1 1 OVERVIEW 2 COMPONET 3 PERFORMANCE AND PARAMETER 4 APPLICATION 二:INSTALLATION AND ADJUSTMENT OF PENSILE-TYPE-------------------------------------3 1 INSTALLATION OF SYNCHRO 2 INSTALLATION OF MOTOR 3 INSTALLATION OF CONTROL BOX 4 INSTALLATION OF PEDAL 5 CONNECTION OF SYSTEM 6 ADJUSTMENT 三:INSTALLATION AND ADJUSTMENT OF DIRECT-DRIVE TYPE ---------------------------7 1 INSTALLATION OF MOTOR...
  • Page 2: Safety Instruction

    1. OVERVIEW Energy-saving, cost-reducing and eviroment protecting is the core mission of 21th century. The JK-500/600/700 control system extensively apply for industrial sewing machine and apparel industry. This systme has the advantages of energy saving, high efficiency, stable performance and reasonable price which win a good reputation since the system being launched.
  • Page 3 The chip of this controller apply the newest AVR SCM of ATMEL LIMITED, which can control the motor accurately with optimization algorithm. The power driver of motor apply power intelligentize driver module of Fairchild Semiconductor. This module has perfect performance on the protection to overvoltage, overcurrent and overheating.
  • Page 4: Performance And Parameter

    3 . PERFORMANCE AND PARAMETER PERFORMANCE AND PARAMETER FOR JK-500/600/700 MAGNETO SERVO SYSTEM controller model JK-500/600/700 model Energy-saving Servo Motor power voltage range AC 220±10﹪V 50HZ motor output 380W/550W speed setting 4000rpm(pensile-type), 6000rpm(direct-drive type) max speed 5000rpm(pensile-typ), 7000rpm(direct-drive type) Maximum torque 380W /1N/M 550W / 1.5 N/M...
  • Page 5: Installation Of Motor

    B:Set the alnico in the fix position of driver according to the color mark, regard the first positioning screw of main shaft as fiducial (counter-clockwise).(as picture 8) The right make is the installatioin position of upper needle position C: Installation of driver. To adjust the position of drive in main shaft, and make the distance between alnico and synchro is 2-3mm.
  • Page 6: Installation Of Control Box

    3. Installation of control box ∮ Cutting two holes of one centimeters deep with a 3 drill in the right front of bottom table, the distance between them is 195mm, and then fix the control box tightly with wooden screw. Insert the plug of motor, synchro and speed controller into relevant socke, and then fix the packed cable conductor to the table which far away from belt.
  • Page 7: Connection Of System

    5. Connection of system (as picture 16) Connect controller power supply wire into singal phase 220V power supply system, which should have seperately earthing device, and the control box must be connect to earth safely. Insert the plug of motor, speed controller and synchro into the socket behind the control box.
  • Page 8: Adjustment

    6. Adjustment Adjustment of needle position (non-positioning type can ignore this step) Connect to the power, and turn up the mains switch of control box. Rotate the driver of sewing machine, when it stop at the up needle position, lighten the red luminotron in the synchro, adjust the position of alnico which have red mark, and then fix the screw.
  • Page 9 2. Make the main shaft cross the forth cover and keep it in the same lever which is perpendicular to the main shaft, and then fix the screw. (as picture 18) 3. Find the position of main shaft flat, make the flat towards up, then cover it to the end with rotor of motor, then positioning the screw in rotor shaft to the flat of main shaft and fix it.
  • Page 10: Installation Of Control Box

    9. Installation of control box ∮ Cutting two holes of one centimeters deep with a 3 drill in the right front of bott table, the distance between them is 195mm, and then fix the control box tightly with wooden screw. Insert the plug of motor, synchro and speed controller into relevant socke, and then fix the packed cable conductor to the table which far away from belt.
  • Page 11: Connection Of System

    11. Connection of system Connect controller power supply wire into singal phase 220V power supply system, which should have seperately earthing device, and the control box must be connect to earth safely. Insert the plug of motor, speed controller and synchro into the socket behind the control box.
  • Page 12: 四:Operation Instruction Of Control Panel

    12. Adjustment of needle position (non-positioning type can ignore this step) Connecting to the power, and turning up the mains switch of control box. Rotate the driver of sewing machine, when it stop at the up needle position, lighten the red luminotron in the synchro, adjust the position of alnico which have red mark, and then fix the screw.
  • Page 13 1. WPS, the nixietube shows P 图 32 Press P, the nixietube shows V which is the speed setting interface. Then press S, you can adjust the speed from 1-9 which increase in a circle, the matching speed limitation from 500 to 4500 R/S (the concrete speed depend on the machine type) Press P again, function b is the rotating direction setting interface,...
  • Page 14: 五:Operational Requirements

    Press S: It will be corotation when the nixietube shows 0 (the model is suitable for lockstitch sewing machine, and the point below the number will be lighten) It will be inversion when the nixietube shows 1 (the model is suitable for overlock sewing machine, and the point below the number will go out) Conservation of date When all the parameter is setting ready, press P, the nixietube will show O and...
  • Page 15 1. No reaction when the controller is turning up Please check if the power plug connected to the socket tightly, or if the protective tube is burnt, if yes, change the protective tube. Open the cover of controller first, find the position of protective tube, take the burnt protective tube out and change a new one.
  • Page 16: 七:Setting Of Control Box

    6. Nixietube alternate displays E1 This condition shows the motor has operational failure, please check if the sewing material is too heavy or the machine needs lubrication. 7. Nixietube alternate displays E2 This condition shows the motor is overcurrent or undervoltage, please check if the power supply voltage is normal, the normal poer supply voltage should be from 200V and 240V.
  • Page 17 • Press P to store the setting finally. Thanks for your using of the product of ZHEJIANG NEW JACK SEWING MACHINE CO., LTD, please let us know your opinion and suggestion to our product in order to get better service from us.

This manual is also suitable for:

Jk-600Jk-700

Table of Contents