IMI NORGREN VR10 Operation & Service Manual
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IMI NORGREN VR10 Operation & Service Manual

With profinet interface
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Operation & Service Manual
VR10 / VR15
With PROFINET Interface
Before starting work read these instructions.
This manual contains proprietary information. No part of this
publication may be reproduced, transcribed or transmitted
in any form without the written consent of the publisher.
Every effort has been made to ensure that the information
contained in this manual is accurate. All rights reserved.

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  • Page 1 Operation & Service Manual VR10 / VR15 With PROFINET Interface Before starting work read these instructions. This manual contains proprietary information. No part of this publication may be reproduced, transcribed or transmitted in any form without the written consent of the publisher. Every effort has been made to ensure that the information contained in this manual is accurate.
  • Page 2 Operation & Service Manual VR10 / VR15 with PROFINET Interface Change history: The change history reflects all changes of the Operation & Service Manual, which were done after the initial release. Index Chapters Change description Date Name New Release 27-Nov-2020 Minor changes about pictures and texts 25-Jan-2021 Minor changes to text...

  • Page 3: Table Of Contents

    Operation & Service Manual VR10 / VR15 with PROFINET Interface CONTENTS CONTENTS ........................3 ABOUT THIS DOCUMENTATION ................5 IMPORTANT HINTS ..................... 6 GROUNDING AND EQUIPOTENTIAL BONDING ..........6 ELECTRICAL FEATURES ................... 7 PROFINET PORT 1 & PORT 2 ................8 POWER SUPPLY CONNECTOR ................
  • Page 4 Operation & Service Manual VR10 / VR15 with PROFINET Interface 7.3.2 Open Load Diagnostics .................. 32 7.3.3 Cycle Overrun Diagnostics ................35 DIAGNOSTICS & OUTPUTS MAPPING OBJECT ............. 38 LED STATUS DESCRIPTION ..................40 10 PROFINET ERROR CODES ..................41 11 TECHNICAL DATA PROFINET INTERFACE ............

  • Page 5: About This Documentation

    Operation & Service Manual VR10 / VR15 with PROFINET Interface ABOUT THIS DOCUMENTATION This User Guide contains the information to set up and operate VR10 / VR15 valve island with PROFINET Interface and to detect and resolve problems. Note: In addition to the specific information for the PROFINET variants, all data sheets and VR10 / VR15 PROTOCOL / MULTIPOLE SERIES IP65 VERSION Operation &...

  • Page 6: Important Hints

    Operation & Service Manual VR10 / VR15 with PROFINET Interface IMPORTANT HINTS GROUNDING AND EQUIPOTENTIAL BONDING Proper grounding and equipotential bonding are very important to protect against electromagnetic interferences in PROFINET networks. In order to reduce potential impact, grounding of the PROFINET cable screen should be done at both ends of every cable (i.e.

  • Page 7: Electrical Features

    Operation & Service Manual VR10 / VR15 with PROFINET Interface ELECTRICAL FEATURES 1- Port 1 for PROFINET (M12 x 1 | Female | 4 – pin | D – coded) 2- Port 2 for PROFINET (M12 x 1 | Female | 4 – pin | D – coded) 3- PWR: Power Supply (M12 x 1 | Male | 5 –...

  • Page 8: Profinet Port 1 & Port 2

    Operation & Service Manual VR10 / VR15 with PROFINET Interface PROFINET PORT 1 & PORT 2 M12 / 4 pins / Female Connector / D-coded Pin No. Function Transmission Data + (TD +) Receive Data + (RD +) Transmission Data - (TD -) Receive Data - (RD -) POWER SUPPLY CONNECTOR Pin allocating of power supply connector...

  • Page 9: Electrical Data

    Operation & Service Manual VR10 / VR15 with PROFINET Interface ELECTRICAL DATA Specification Remark Valve voltage range (VA) 24VDC +10%/-5% PELV Electronics voltage range (VB) 24VDC +/-10% PELV VA: n × 40 mA Maximum currents n = number of solenoids VB: <...

  • Page 10: Solenoid Number, Output Point & Valve Station Mapping

    Operation & Service Manual VR10 / VR15 with PROFINET Interface SOLENOID NUMBER, OUTPUT POINT & VALVE STATION MAPPING MAPPING RULES FOR VALVE STATIONS £ 12 § If valve stations ≤ 12, 2 solenoid numbers are always reserved for each valve station. * Detailed allocation is shown as below: Station Solenoid A...

  • Page 11: Commissioning

    Operation & Service Manual VR10 / VR15 with PROFINET Interface COMMISSIONING Notes: The method of PROFINET module installation strongly depends on the configuration software. Please refer to the configuration software manual, all examples in this document are made with Siemens PLC S7-1512C-1 PN and TIA Portal V15.1.

  • Page 12: Hardware Configuration

    Operation & Service Manual VR10 / VR15 with PROFINET Interface HARDWARE CONFIGURATION After the successful installation of the GSDML file the VR10 / VR15 is listed in the hardware catalogue. Construction & Design is subject to change (A1743-OPM-PN / Rev.002)

  • Page 13: Add Valve Island

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 6.2.1 Add Valve Island § Expand “Other field devices” -> “PROFINET IO” -> “Valves” -> “Norgren Manufacturing Co., Ltd.” and find “VR1X-PN MRP” listed here. (Tag 1-2) § Double click or drag “VR1X-PN MRP” to drop it into Network view. (Tag 3) §...
  • Page 14 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Double click the added valve island in Network view to switch to Device view. (Tag 5) § Expand “Module” then double click “VR1X-PN with 10 bytes Input” module and “VR1X-PN with 3 bytes Output”...

  • Page 15: Identifying Valve Islands In Network

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 6.2.2 Identifying Valve Islands in Network § Blink Test • Blinking BF LED can help to identify valve islands in the network. • Select the valve island you want to identify then tick “Flash LED” in the left pane. (Tag 2) •...

  • Page 16: Parameterization

    Operation & Service Manual VR10 / VR15 with PROFINET Interface PARAMETERIZATION 6.3.1 Open Load Diagnostics Setting It is possible for VR10 / VR15 valve island to enable / disable the open load diagnostics for each solenoid. If disabled, no PROFINET open load diagnostic error appears. Otherwise a PROFINET channel diagnostic with error description and channel number appears and SF LED on the valve island changes colour from green to red colour.

  • Page 17: Fail Safe State Setting

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 6.3.2 Fail Safe State Setting It is possible to define the behaviour of the outputs in case of broken PROFINET communication or “IOPS = Bad” (PLC stopped). The following two states could be defined by the outputs: 1) Output —...

  • Page 18: Voltage And Short Circuit Diagnostics

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 6.3.3 Voltage and Short Circuit Diagnostics VR10 / VR15 valve island supports voltage diagnostics for both electronic power and valve power and short circuit diagnostics for each solenoid. These two diagnostic functions cannot be disabled. §...

  • Page 19: Cycle Counter Setting

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 6.3.4 Cycle Counter Setting VR10 / VR15 valve island supports cycle counting, count limit set, and counter reset for each solenoid. Cycle counting and counter reset can be achieved by programming. §...

  • Page 20: Go Online And Monitor Data

    Operation & Service Manual VR10 / VR15 with PROFINET Interface GO ONLINE AND MONITOR DATA 6.4.1 Compiling and Download After finished configuration, compile the project, and download it to PROFINET controller (PLC). 6.4.2 Cycle Counting Data Acquisition § Monitor the “96-byte data array”, the cycle counting data will be displayed after each byte in “Monitor value”...
  • Page 21 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Always 4 adjacent bytes are allocated to each solenoid, 96 bytes will assign to 24 solenoids, from Sol.01 to Sol.24. Detailed allocation is shown as below: Solenoid Sol.01 Sol.03 Sol.05 ……...

  • Page 22: Cycle Counter Resetting

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 6.4.3 Cycle Counter Resetting § Each counter reset byte addresses the cycle counters for 8 solenoids, with each bit referring to a solenoid as shown in the tables below. § Writing a 0 to the bit will reset the associated solenoid counter.
  • Page 23 Operation & Service Manual VR10 / VR15 with PROFINET Interface Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Binary 0 / 1 0 / 1 0 / 1 0 / 1 0 / 1 0 / 1 0 / 1 0 / 1...

  • Page 24: Diagnostics

    Operation & Service Manual VR10 / VR15 with PROFINET Interface DIAGNOSTICS DIAGNOSTICS INFORMATION PORTAL Click “Go online” button to make PLC, valve island and PC online. § When error alarm symbol appears, double click the indicated valve island in Network §...
  • Page 25 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Click “Diagnostic status” in diagnostics window to find the valve island module error details. (Tag 3) Click “Channel diagnostics” in diagnostics window to find each solenoid error details. (Tag 4) §...

  • Page 26: Overall Status Diagnostics

    Operation & Service Manual VR10 / VR15 with PROFINET Interface OVERALL STATUS DIAGNOSTICS § VR10 / VR15 valve island module status will be shown in real-time. § The diagnostic module status includes: • Over voltage diagnostics for valve power • Under voltage diagnostics for valve power •...
  • Page 27 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Fault error codes will be reported by “Input Byte 0”. Fault error codes are displayed in hexadecimal. § § Common fault error codes are shown below: Fault type Error code Associated LED &...

  • Page 28: Channel Diagnostics

    Operation & Service Manual VR10 / VR15 with PROFINET Interface CHANNEL DIAGNOSTICS § VR10 / VR15 valve island channel status will be shown in real-time in input bytes 1-9. § The diagnostic channel status includes: • Short circuit diagnostics per solenoid •...

  • Page 29: Short Circuit Diagnostics

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 7.3.1 Short Circuit Diagnostics § TIA Portal channel diagnostics will report a short circuit as shown below: Construction & Design is subject to change (A1743-OPM-PN / Rev.002)
  • Page 30 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Short circuit fault error codes will be reported by “Input Byte 1”, “Input Byte 2” and “Input Byte 3”. Fault error codes are displayed in hexadecimal. § § Common short circuit fault error codes are shown in table: Byte Solenoid Error code...
  • Page 31 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Binary value and solenoid number mapping relationship is shown in the table below. 0 is no fault, 1 is fault found. Input Byte 1 Solenoid Sol.08 Sol.07 Sol.06 Sol.05 Sol.04 Sol.03 Sol.02...

  • Page 32: Open Load Diagnostics

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 7.3.2 Open Load Diagnostics § TIA Portal channel diagnostics will report an open load as shown below: Construction & Design is subject to change (A1743-OPM-PN / Rev.002)
  • Page 33 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Open load fault error codes will be reported by “Input Byte 4”, “Input Byte 5” and “Input Byte 6”. Fault error codes are displayed in hexadecimal. § § Need to enable open load diagnostics. §...
  • Page 34 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Binary value and solenoid number mapping relationship is shown in the table below. 0 is no fault, 1 is fault found. Input Byte 4 Solenoid Sol.08 Sol.07 Sol.06 Sol.05 Sol.04 Sol.03 Sol.02...

  • Page 35: Cycle Overrun Diagnostics

    Operation & Service Manual VR10 / VR15 with PROFINET Interface 7.3.3 Cycle Overrun Diagnostics § TIA Portal channel diagnostics will report cycle overruns as shown below: Construction & Design is subject to change (A1743-OPM-PN / Rev.002)
  • Page 36 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Cycle overrun fault error codes will be reported by “Input Byte 7”, “Input Byte 8” and “Input Byte 9”. Fault error codes are displayed in hexadecimal. § § Need to set valid count limit so that this diagnostic function is effective. §...
  • Page 37 Operation & Service Manual VR10 / VR15 with PROFINET Interface § Binary value and solenoid number mapping relationship is shown in the table below. 0 is no fault, 1 is fault found. Input Byte 7 Solenoid Sol.08 Sol.07 Sol.06 Sol.05 Sol.04 Sol.03 Sol.02...

  • Page 38: Diagnostics & Outputs Mapping Object

    Operation & Service Manual VR10 / VR15 with PROFINET Interface DIAGNOSTICS & OUTPUTS MAPPING OBJECT § Programming languages comply with IEC 61131-3:2013. Input Byte 0 Overall status Fault type UV-VB OV-VB UV-VA OV-VA diagnostics Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2...
  • Page 39 Operation & Service Manual VR10 / VR15 with PROFINET Interface Output Byte 0 Solenoid Sol.08 Sol.07 Sol.06 Sol.05 Sol.04 Sol.03 Sol.02 Sol.01 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Output Byte 1 Solenoid Sol.16 Sol.15...

  • Page 40: Led Status Description

    Operation & Service Manual VR10 / VR15 with PROFINET Interface LED STATUS DESCRIPTION Symbol LED Status Description PROFINET Software is not initialized Red on Device is offline Hardware configuration and Flashing red parameterization is not plausible Triple flashing red IOPS = BAD (PLC stopped) Green on No error Device is not initialized...

  • Page 41: Profinet Error Codes

    Operation & Service Manual VR10 / VR15 with PROFINET Interface PROFINET ERROR CODES Error code Error description Associated LED (Hexadecimal) 0×00 OK, no errors “SF” LED, green 0×01 Solenoid, short circuit “SF” LED, quickly flashing red 0×06 Solenoid, open circuit “SF”...

  • Page 42: Technical Data Profinet Interface

    Operation & Service Manual VR10 / VR15 with PROFINET Interface TECHNICAL DATA PROFINET INTERFACE Specification Remark Number of ports Transfer speed 100Mbit/s Duplex mode Full Duplex RT mode Supported Real Time Protocol IRT mode Supported Isochronous Real Time Protocol Media Redundancy Protocol MRP mode Supported (Possible to switch between...

  • Page 43: Customer Support

    Operation & Service Manual VR10 / VR15 with PROFINET Interface CUSTOMER SUPPORT Norgren operates four global centres of technical excellence and a sales and service network in 50 countries, as well as manufacturing capability in the USA, Germany, China, UK, Switzerland, Czech Republic, Mexico and Brazil.
  • Page 44 Norgren operates four global For further information, scan this centres of technical excellence QR code or visit and a sales and service network www.norgren.com in 50 countries, as well as manufacturing capability in Brazil, China, Czech Republic, Germany, India, Mexico UK and the USA. For information on all Norgren companies visit www.norgren.com...

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