Summary of Contents for ERIKS ECON 3300 NCS Series
- Page 1 Installation & Operating manual ® ECON Series 3300 NCS Smart Valve Positioner with non contact sensor Scan for manual ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 2: Table Of Contents
……………………………………………………………………………………………………………………….24 DISPLAY AND BUTTONS 6.1.3. M …………………………………………………………………………………………………………………………………………25 ENU LEVELS 6.1.4. Run Mode (RUN)………………………………………………………………………………………………………………………………..26 6.1.5. Configuration and Operation……………………………………………………………………………………………………………..27 6.1.6 Calibration (CALIb)……………………………………………………………………………………………………………………………..32 6.1.6.1 Acting Type (SINGLE / dOUBLE)………………………………………………………………………………………………………..33 ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... - Page 3 6.6.2.2 Process Status (PS)………………………………………………………………………………………………………………………… 59 6.6.2.3 Device Status (dS)……………………………………………………………………………………………………………………………60 6.6.2.4 View Monitoring Counts (VI CNTS)………………………………………………………………………………………………….61 6.6.2.5 Diagnostic Limit Configuration (LIMT CFG)………………………………………………………………………………………62 6.6.2.6 Reset Alarm Status (RST ALRM oFF / on)…………………………………………………………………………………..…….62 ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 4: Attention
New PCB with new terminal connector New Option module for 4-20 mA feed back transmitter New Option module for 4-20 mA feed back transmitter with HART ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 5: Introduction
Please read the product manual carefully prior to installing and commission the product. ➢ For safety, it is important to follow the instructions in the manual. ERIKS will not be held responsible for any damages caused by user’s negligence. ➢... -
Page 6: Product Description
Auto-Calibration, PID Controlled and HART Protocol Communications. Main Features and Functions ➢ LCD display enables users to monitor the positioner status. ➢ Easy operation method of using 4 buttons ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... - Page 7 It has IP66 ingress protection grade. ➢ Epoxy polyester powder coating resists the corrosion process. ➢ Maintenance of the positioner is easy because of modularized inner structure. ➢ SIL2 certified. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 8: Type Plate Description
Standard – Non-explosion proof types Precautions Be careful not to apply volatile solvent (hardener of instant adhesive, acetone, WD-40, etc.) to the sticker nameplate. Printed contents may be erased. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 9: Product Specification
No Resonance up to 100Hz @ 6G Humidity 5-95% RH @ 40℃ Communication (Option) HART ® Communication (HART 7) Feedback Signal (Option) 4~20mA (DC 9~28V) Weight 2 kg (4.4 lb) ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 10: Certifications
SIL2 (in a redundant structure up to SIL 3) Intended application : Safety function is defined as to move into fail-safe-position, when signal to positioner is interrupted. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 11: Parts And Assembly
2. PCB Cover 8. Pilot Block 3. Main PCB 9. Auto Manual Switch 4. Torque Motor 10. Feedback Lever 5. Main Shaft (NCS) 11. Gauge Block 6. Pilot ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 12: Product Dimensions
Installation & Operating manual Product Dimensions Figure 3301 and 3302 Figure 3303 and 3304 ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 13: Installation
6 pcs x M8 plate washer ➢ 4 pcs x M8 nuts ➢ ½” NPT gland for 6-8 mm cable diameter (air connections and air hose to be supplied by customer) ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 14: Installation Steps
4. Attach the bar slide assembly with the supplied mounting bolts onto the actuator coupling. 5. Mount the positioner with the bracket and the U-bolts onto the actuator yoke – DO NOT TIGHTEN POSITIONER COMPLETELY. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... - Page 15 If the feedback lever touches the stopper, the positioner should be installed further away from the yoke. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 16: Installation Steps
O-rings from the air channel. Please ensure that the lever adapter connection has been properly installed onto actuator’s stem before tightly fastened. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 17: Bracket Information
20 mm stem height (H). If actuator stem height (H) is 30 mm or 50 mm, the bracket must be adjusted. Please refer to below table how to adjust the bracket. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 18: Connections
It is always recommended to use an air filter regulator. ➢ The operation of this positioner has only been tested with clean air. For gases other than clean air please contact ERIKS for suitability. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com... -
Page 19: Supply Pressure Condition
Double acting actuator – Figure 3302 & 3304 Double acting type positioner is set to use OUT1 and OUT2 port. As input signal increases, the supply pressure will be supplied through OUT1 port. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 20: Connection - Power
Current input signal (-) Safety ground Safety ground OUT+ Analog output signal (+) Analog feedback signal indicating the position of the current valve OUT- Analog output signal (-) ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 21: Ground
If switch is set as Manual, the positioner will send supply pressure directly to the actuator. It is important to check the allowed pressure level of the actuator when switch is loosened. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 22: Variable Orifice Adjustment
2) Open base cover, PCB cover. Separate the Main PCB from base body. 3) Insert connector of sub-PCB into connector of main PCB correctly. 4) Fasten sub-PCB with the rest of bolt 2ea. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... - Page 23 5) After PTM sub-PCB is installed newly, values of PTM ZERO and PTM ENd must be calibrated for correct output signals. For the calibration of PTM ZERO and PTM ENd, please refer to section 6 of this manual. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 24: Auto Calibration And Pcb Operation
The four symbols located on the left are the symbols that display alarm messages classified in four groups in accordance with NAMUR NE107. Assigning each alarm to a specific group of four groups can only be performed through EDD or DTM. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 25: Menu Levels
See below for information on how to move between Run Mode Monitor menu and Configuration/Operation menu and how to move within Run Mode Monitor menu or Configuration and Operation. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 26: Run Mode (Run)
Integral Output Value Accumulated integral output value RUN MV Manipulator Value Digital input value applied to I/P converter RUN TEMP[℃] Temperature Internal temperature of positioner in °C. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 27: Configuration And Operation
Auto Calibration 1 [AUTO 1] Calibration Auto Calibration 2 [AUTO 2] [CALIb] Travel Zero [TVL ZERO] Travel End [TVL ENd] Manual Operation Manual Operation by Set Position [MAN OPER] ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... - Page 28 [IN CFG] Custom Split Range Zero 4 ~ 20.0 mA] 4 mA [CST ZERO] Custom Split Range End 4 ~ 20.0 [mA] 20 mA [CST ENd] ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
- Page 29 [oFF, on] oFF with Configuration Rotary [dEV CFG] Write Protect [W] [UNLOCK, LOCK] UNLOCK View Mode [VI] [NORM, REVS] NORM Polling Address [POL AddR] [0 ~ 63] ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
- Page 30 LIMT TM, PRAMP UP, 0 %, 0 %, PRAMP dN, NEXT PST Run PST [PST NOW] PST Schedule [PST on, oFF SCHd] Information Model Name [YT3300*] ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
- Page 31 Travel Lo Limit Alarm Enable oFF, on [AL TVLL] Level 2 Level 3 Range Initial factory setting PST CFG PST Interval [INTERVAL] 1 ~ 365 [days] ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 32: Calibration (Calib)
Auto Calibrations as shown below so that you select and use them as required. ZERO P, I, D gain RA, DA BIAS AUTO 1 AUTO 2 ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 33: Acting Type (Single / Double)
Press <UP> or Press <UP> or <DOWN> <DOWN> button button if the if the above is not above is not displayed. displayed. Push any button→ ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 34: Auto Calibration 2 (Auto 2)
ENTER button to save it. The saved position is recognized as the zero (or endpoint) of the valve. Press <UP> or Zero Adjustment <DOWN> button if the above is not displayed. <ESC> 2 times → ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 35: Manual Operation (Man Oper)
I/P input value, which moves the stem of the valve up and down. Once out of the menu by <ESC>, the positioner is controlled again by an input signal. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 36: Control Parameters (Ctl Parm)
If the deadband is set to 0.5 %, its range is ±0.5 % of the target. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 37: Forward P Parameter (Kp Up) And Reverse P Parameter (Kp Dn)
A smaller TI makes the valve faster to reach a target position and tends to cause oscillation. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 38: Forward D Parameter (Kd Up) And Reverse D Parameter (Kd Dn)
Gap control operates along with PID Control. When the GAP control begins, the PID GAP parameters (GAP P, GAP I and GAP D) interacted with the PID parameters (KP, KI and KD) are applied to valve control. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 39: Gap P Parameter (Gp)
GI is an integral gain. If the valve position is within the GAP parameter range, an integral gain created based on 1/TI and GI is applied to valve control. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 40: Gap D Parameter (Gd)
This mode has three modes of operation: Stable, Normal, and Fast that allow you to select the required responsiveness. The performance modes indicate the response characteristics from slow response to quick response in the order of Stable, Normal and Fast. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 41: Input Configuration
1 when 20 mA is applied. If set to REVS, the maximum air pressure is loaded to the actuator via output port 1 when an input current of 4 mA is applied to the positioner. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 42: Split Range Mode (Split)
4 ~ 20 mA, CST ZERO is 6 mA. However, the difference of the current between the origin point and the endpoint must be greater than 4 mA. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 43: Custom Split Range End (Cst End)
The flow characteristic curve of valve is available by selecting one of the following: Linear(LIN), Quick Open(QO), Equal Percentage(EQ), User Set Characterization 5 Points (U5) and User Set Characterization 21 Points (U21). ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 44: User Set Characterization 5 Points (U5)
P0 (4 mA, 0 %), P1 (8 mA, 25 %), P2 (12 mA, 50 %), P3 (16 mA, 75 %), and P4 (20 mA, 100 %). User can change all 5 points or only change partially and exit the menu by pressing <ESC> button. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 45: User Set Characterization 21 Points (U21)
For example, a characteristic curve below can be made through the settings of P1 to P20. User can change all 21 points or only change partially and exit the menu by pressing <ESC> button. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 46: Tight Shut Open (Tshut Op)
Tight Shut Open (TSHUT OP) It is used to ensure that the valve is fully opened with a large force. When the input signal SP is greater ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... - Page 47 OUT1 port prevents leakage of the valve by shutting the valve tightly. However, when the value is set to 100 %, Tight Shut Open function doesn’t work. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 48: Tight Shut Close (Tshut Cl)
The following graph shows the operation of the valve stroke when the input signal corresponding to Tight Shut Open or Tight Shut Close is applied to the device. Input current [%] ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 49: Target Position Ramp Up Rate (Ramp Up) And Target Position Ramp Down Rate (Ramp Dn)
20 % Before After The curves below show the target position (red) and the actual position (blue) of the valve after applying SP Ramp Up/Down rate. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 50: Output Configuration (Out Cfg)
The analog feedback signal from the positioner can be changed to normal (NORM) or reverse (REVS), which means they are the same or reversed direction as the actual position. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 51: Position Transmitter Zero / End (Ptm Zero / End)
A measuring instrument such as an ampere meter is needed to view the analog output signal, and it should be connected as shown below. Fig. 9-3: Setting transmitter ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 52: Hart Feedback Direction (Ht Norm / Revs)
For example, if the flow characteristic mode is set from "LIN" to "EQ", when an input current value of 8 mA (25 %) is applied, the target position is changed ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 53: Device Configuration (Dev Cfg)
ACT dIR to other action. Changing the action from Reverse Action (REVS) to Direct Action (dIR) or Direct Action (dIR) to Reverse Action (REVS) will also change the Signal Direction (SIG), Position Transmitter Direction (PTM), HART Feedback Direction (HT) and View Mode (VI). ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 54: Lineair Lever Type (Levt Std / Adt)
20 °, but it is set to oFF when this angle is less than 20 ° or rotary positioner is used. The settings below are the process of manually changing the “ITP oFF” to the “ITP on”. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 55: Lock Of Parameters (Write Protect, W Unlock / Lock)
This function is used to set the "RUN AP" value on the LCD to be displayed as direct (NORM) or reversely (REVS) as the actual position of the valve. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 56: Polling Address Setting (Pol Addr)
Enter button to enables ON/OFF setting and then pressing Enter button for approximately 3 seconds changes the dEFAULT mode from oFF to “on". Additional pressing of Enter button resets all parameters to initial factory state. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 57: Postioner Self-Test (Selftest)
7) View Event Log (EVT LOG) 8) Partial Stroke Test Record (View PST Result Record, PST RSLT) 9) PST Configuration (PST CFG) 10) Run PST (PST NOW) ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 58: 6.6.2.1 Default Alarm Settings
Out of Specification Travel Cutoff Low Limit Enable Out of Specification Not Calibrated Enable Maintenance Required Auto Calibration Fail Enable Maintenance Required Loop Current Low Limit Enable Failure ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 59: Process Status (Ps)
<ESC> 2 times → Press <UP> or Press <UP> or <DOWN> button <DOWN> button if the above is not if the above is not displayed. displayed. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 60: Device Status (Ds)
PST Running PSTR Position Sensor High Limit PSNH Position Sensor Low Limit PSNL Non-Critical NVM Fail NVMW Not Calibrated NCAL Auto Calibration Fail CALF PST Fail PSTF ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 61: View Monitoring Counts (Vi Cnts)
The accumulated number of times the valve has been fully Fully Open Count FOP CNT open. Fully Closed The accumulated number of times the valve has been fully FCL CNT closed. Count ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 62: Diagnostic Limit Configuration (Limt Cfg)
Below is an alarm list that can be released using the RST ALRM function. 1) Auto Calibration Running 2) Non-Critical NVM Fail 3) PST Fail 4) Auto Calibration Fail ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 63: View Event Log (Evt Log)
(EVT TIME) as well as the content of the event (EVT INFO). See 9.15 Status and Alarm Codes for an abbreviation and description of the event details. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 64: Partial Stroke Test Record (View Pst Result Record, Pst Rslt)
PST execution is stopped due to a change in Loop Current Low LPCL the input signal (0.8 mA (5%) or more). Stop By Digital Stopped by Digital Input Function (dIF) STdI Input ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 65: Pst Configuration (Pst Cfg)
PST Ramp Down Sets ramp rate when the valve moves from the start RAMP dN [%/sec] position to the target position. Initial factory setting is oFF. Rate ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... - Page 66 Hold Time Dead Time Ramp down Rate Hold Time Press <UP> or Press <UP> or <DOWN> button <DOWN> button if the above is not above displayed. displayed. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 67: Run Pst (Pst Now)
When PST SCHd is set to ON, the Partial Stroke Test is executed regularly under the conditions set in 9.12.9 above. For example, PST is performed every 365 days when PST Interval is set to 365 days. The initial factory setting is OFF. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 68: Position Information (Info)
This value is stored automatically after executing AUTO 2 calibration, and indicates the time in seconds it takes for the valve to fully open from fully closed. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 69: Error Codes During Automatic Calibration
Refer to the table below to check the status and alarm codes that can be displayed on LCD screen or HART monitor, and then take the appropriate action. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... - Page 70 The event is not created TVCL Travel Cutoff Lo Limit when Tight Shut Close is used. Aging of the valve / actuator assembly or problem in the positioner sensor. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
- Page 71 It is active when more than one of alarms assigned to “Functional Check” have happened. Remove the cause of FUNC Function Check the alarm after checking it. OVER CUR Over Current The input current exceeds 24mA. ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022...
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Page 72: Main Software Map
Installation & Operating manual Main Software Map ECON ® Series 3300 NCS Smart Valve Positioner www.eriks.com Rev.0 – November 1, 2022... -
Page 73: Manufacturer Contact Details
Installation & Operating manual Manufacturer contact details: If you have questions about this product, Please contact the nearest ECON distributor. You can find them on www.eriks.com ERIKS Flow Control Cypresbaan 63, 2908 LT Capelle aan den IJssel, The Netherlands Phone: +31 (0)88 855 8100 ECON ®...
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