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Cissell ELIMINATOR EHD80 Owner's Manual

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"An Ozone Room in One Tumbler"
OWNER'S MANUAL
80 lb. EHD "ELIMINATOR" TUMBLER
OZONE (O
)
3
Technical specifications
Installation instructions
Operating instructions
Maintenance
EHD80
Cissell Manufacturing Co.
831 S. First St. - P.O.Box 32270 - Louisville, Ky. - 40232-2270
Tel: (502) 587-1292 - Fax: (502) 585-2333
Sales Fax: (502) 585-3625 - Service/Parts Fax: (502) 681-1275
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER
MANEHD80
3/06
D0278

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  • Page 1 Installation instructions Operating instructions Maintenance EHD80 Cissell Manufacturing Co. 831 S. First St. - P.O.Box 32270 - Louisville, Ky. - 40232-2270 Tel: (502) 587-1292 - Fax: (502) 585-2333 Sales Fax: (502) 585-3625 - Service/Parts Fax: (502) 681-1275 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER...

  • Page 2: Important Notes

    IMPORTANT NOTES For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: Ozone (O ) can be harmful if inhaled when the Parts Per Million (PPM) is above the maximum safe level for an occupied area.
  • Page 3 IMPORTANT NOTES WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the tumbler. These fumes cause rusting of painted parts, pitting of bright or plated parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must come from a source free of solvent fumes.

  • Page 4: Cissell Warranty

    Cissell's factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages.

  • Page 5: Table Of Contents

    CONTENTS Important Notes ............................2-3 Cissell Warranty ............................4 Table of Contents ............................5-6 Symbols ................................ 7 Unpacking / General Installation ........................8-9 Technical Data and Dimensions ........................10-11 Electric Connections ............................12 Tumbler Installation with Seperate Exhaust ..................... 13 Exhaust and Venting ............................
  • Page 6 CONTENTS Trouble Shooting ............................41-43 Air Conditioner Operation ..........................44-45 Air Conditioner Maintence ..........................46 Air Conditioner Trouble Shooting ........................47 Air Conditioner Parts ............................. 48-55 Page 6...

  • Page 7: Symbols

    SYMBOLS The following symbols are used in this manual and/or on the machine. The numbers between () refer to the numbers on the machine surveys. Symbol Description Symbol Rotation in two directions Rotation dans les deux sens NOTE! Drehbewigung in zwei Richtungen Movimiento rotativo en los dangerous voltage...

  • Page 8: Unpacking/General Installation

    UNPACKING/GENERAL INSTALLATION Upon arrival of the equipment, any damage in shipment should be UNPACKING reported to the carrier immediately. Upon locating permanent location of a unit, care should be taken in movement and placement of equipment. See outline clearance diagrams for correct dimensions. Remove all packing material such as: tape, manuals, skid, etc Leveling: Use spirit level on top of tumbler.
  • Page 9 UNPACKING/GENERAL INSTALLATION GENERAL The tumbler is designed so that when an operator opens the loading door, the basket and exhaust fan stop after a few seconds of the purge cycle. The INFORMATION loading door should not be opened until the “Purge” cycle is complete. Ozone is properly and effectively moved through the basket and exhausted through a lint trap to the atmosphere.

  • Page 10: Technical Data And Dimensions

    SPECIFICATIONS Capacity rating is dependant on intensity of smell. Heavy smells will reduce maximum load to capacity. c i f r e t e t i r e t i t a i s t r i a r h / i f i i d i c i f...
  • Page 11 DRYER DIMENSIONS Page 11...

  • Page 12: Electric Connections

    ELECTRIC CONNECTIONS Tumblers must be electrically grounded by a separate #14 or larger green wire from the grounding terminal within the Service Connection Box, to a cold water pipe. In all cases, the grounding method must comply with local electrical code requirements;...

  • Page 13: Tumbler Installation With Seperate Exhaust

    TUMBLER INSTALLATION WITH SEPARATE EXHAUST For ductwork less than 14 feet (5 m) and 2 elbows equivalent and less than 0.3 TUMBLER INSTALLATION inches (8 mm) static pressure: WITH SEPARATE EXHAUST NEVER exhaust the tumbler into a chimney. NEVER install wire mesh screen over the exhaust or make-up air area. NEVER exhaust into a wall, ceiling, or concealed space.

  • Page 14: Exhaust And Venting

    EXHAUST AND VENTING TUMLBER AIR FLOW Nothing is more important than airflow for the proper operation of a tumbler. A tumbler INSTALLATION is a pump that draws make-up air from the outdoors, through the ozone generator, through the clothes and then forces the air through the exhaust duct back to the outdoors.

  • Page 15: Rules For Safe Operation Of Dryer

    RULES FOR SAFE OPERATION OF TUMBLER Be sure your tumbler is installed properly in accordance with the recommended instructions. CAUTION Be safe—shut main electrical power supply off externally before attempting service. CAUTION Never use drycleaning solvents: gasoline, kerosene, or other flammable liquids in the tumbler.

  • Page 16: Recommended Tumbler Operation Guidelines

    RECOMMENDED TUMBLER OPERATION GUIDELINES Benefits The Eliminator reduces the amount of space necessary for the smoke removal process • • The Eliminator is environmentally sound and safer on the garments than an Ozone Room • The Eliminator saves time: A load of 300 garments, depending on the intensity of the smell, on average will only take 6 –...

  • Page 17: General Maintenance

    GENERAL MAINTENANCE DAILY CLEAN LINT TRAP DAILY. Remove lint before starting day’s operation. A clean lint trap will increase the efficiency of the dryer, as the moisture-laden air will be exhausted more quickly. DRYER AREA. Keep dryer area clean and free from combustible materials, gasoline and other flammable vapors and liquids.

  • Page 18: Instructions For Aligning Basket

    INSTRUCTIONS FOR ALIGNING BASKET Cast Iron Bearing Gear Reducer Rear of Dryer Fig. 3 1. Loosen the 4 cast iron bearing bolts or gear reducer (1, 2, 3 & 4) on rear of dryer, and 2 adjusting bolts #5, on gear reducer housing.

  • Page 19: Instructions For Removing And Cleaning Plates In Ozone Generator

    INSTRUCTIONS FOR REMOVING AND CLEANING PLATES IN OZONE GENERATOR Page 19...
  • Page 20 INSTRUCTIONS FOR REMOVING AND CLEANING PLATES IN OZONE GENERATOR Page 20...

  • Page 21: Front View

    FRONT VIEW Ref. Part No. Description TU14849 EA-11621-0 Switch door TU10290 Lint trap welded assembly TU10362 Lint screen TU5225 Lint screen frame TU3211 Leveling bolt 430146179 Gasket, 5 feet TU7733 Screw self drilling 8-18 X 1/2” Page 21...

  • Page 22: Control Door Assembly

    CA-00858-0 Trim - control door LA-00121-0 Lock - control door LA-11941-0 Lock - cam SB-00951-0 Screw -phillips #8 x 7/16 flat hd. TU14957 Logo “CISSELL” CSA-01416GY Panel welded assembly TU15446 Support arm CA-13098-0 Door Gasket TU7733 Screw, #8-18 self drilling TU16210 Label, “Eliminator”...

  • Page 23: Front Panel Assembly

    FRONT PANEL ASSEMBLY Ref. Part No. Description TU16176GY - Front panel assembly complete, with E-stop button ESA-00862-0 Reed switch SB-00975-0 Screw, #6-32 TU14435 Emergency stop assembly a) 209/00248/00 Emergency stop button b) 209/00253/00 Contact c) 209/00520/00 Label TU14532GY Front panel W/A TU2876 Door catch TU3213...

  • Page 24: Door Assembly

    DOOR ASSEMBLY Ref. Part No. Description TU15110BLK Complete door assy CA-13218 Catch pin TU15536 Magnet - read switch MD-00360-0 Gasket - door rim gasket SB-00852-0 Washer 1/4" external starluck SB-00921-0 Screw 1/4"-20 round head TU15073 Door hinge spacer TU15076BLK Door rim w/a TU15107 Door glass TU15108...

  • Page 25: Dmp Thermostat Assembly

    DMP THERMOSTAT ASSEMBLY Ref. Part No. Description CA-13172 MTG. Bracket SB-00952 #6-32 x 3/8 Screw TU11991 Thermistor TU3400 #6-32 Hex Nut Page 25...

  • Page 26: Dmp Control Panel Assembly

    DMP OPL CONTROL ASSEMBLY Ref. Part No. Description TU16220 - DMP Control Panel Complete TU15252 Control panel M262 #8-32 Screw TU14137 Buzzer 24V (Optional) TU14404 DMP Control TU16221 Overlay TU3400 #6-32 Nut TU12253 #6-32 Stud M270 #6 Lockwasher TU1771 Speed nut twin type Page 26...

  • Page 27: Lint Door Assembly

    LINT DOOR ASSEMBLY Ref. Part No. Description TU15667GY Lint door complete Assembly TU15659GY Lint door W/a SB-00949-0 Fastener plastic kickplate CA-00697-0 Lint door handle CA-00839-0 Kickplate SB-00836-0 Screw, Pancake #10 CA-00655-0 Trim, Rubrail - specify 39” Lg. TUD0412 Plug LA-00123-0 Latch TU2853 Door Gasket - specify 39”...

  • Page 28: Basket & Spider Assembly

    BASKET & SPIDER ASSEMBLY Ref. Part No. Description TUS14866 Basket & Spider Asssembly HD75 - S.S. (Belt Drive) TU14866 Basket & Spider Assembly HD75 - Galv. (Belt Drive) CSA-01690-0 Galvanized basket assembly (Belt & Gear Drive) TU14865 Spider Assembly (Belt Drive) TU2831 Lockwasher 1/2”...

  • Page 29: Rear View

    REAR VIEW Ref. Part No. Description TU14849 Top panel TU7733 Screw self drilling 8-18 x 1/2" TU14725 Cover plate CA-13259-0 Lower rear cover TU3211 Leveling bolts CA-13272-0 Upper rear cover TU15671 Air switch cover Page 29...

  • Page 30: Air Switch Assembly

    AIR SWITCH ASSEMBLY Ref. Part No. Description CSA-01334-0 Sail switch assembly complete CA-11854-0 Bracket, Sail Switch SB-00955-0 Screw, phillips, #4 x 3/4” lg. TU7733 Screw, self drilling, #8-18 x 1/2” lg. CSA-01669-0 Plate, Sail Switch SB-00954-0 Clip, Tinnerman EA-00618-0 Micro Switch Page 30...

  • Page 31: Bakset Bearings/Sheave Assembly

    BASKET BEARING AND SHEAVES Part No. Description Part No. Description TU15174 18” Dia. Sheave (Non-reversing) TU1851 1/2 Flat washer TU15157 18” Dia. Sheave (Reversing) RC347 1/2-13 x 1 1/4” H.H. Screw TU15154 1 7/16” Tappered Bushing TU2831 1/2 Lock washer TU14973 3/8”...

  • Page 32: Motor And Fan Assembly

    MOTOR & FAN ASSEMBLY Ref. Part No. Description C249 Nut, 5/16-18 (4 each) DA-00460-0 Seal DA-00477-0 3/4 h.p. motor 50/60/1 (Single MTR. N/R) DA-00480-0 3/4 h.p. motor 50/60/3 (Single MTR. N/R) MTR303 1 h.p. motor 50/60/3 (G/R Steam) MTR301 1 h.p. motor 50/60/1 (G/R Steam) MTR313 1/2 h.p.

  • Page 33: Motor Assembly Reversing

    MOTOR ASSEMBLY- REVERSING Ref. Part No. Description DA-11909-0 Motor, 1/2 h.p./50-60/3 (Rev.) MTR315 Motor, 1/2 h.p./50-60/1 (Double MTR N/R) TU14690 Sheave, 2,1” dia. (60 Hz) TU15167 Sheave, 2.4” dia (50 Hz) VSB130 Washer, cut 5/16” TU2814 Washer, lock 5/16” TU5439 Screw, cap HH 5/16-18 Page 33...

  • Page 34: Idler Assembly Non - Reversing

    IDLER ASSEMBLY (Reversing and Non-reversing) Ref. Part No. Description Ref. Part No. Description SB-00935-0 Screw 5/16-18x 3” Reversing TU2814 Lock Washer 5/16" DA-00497-0 Belt, upper (Basket) TU5439 Screw 5/16-18x 1" DA-11908-0 Belt, lower (Motor) TUD0187 Key 3/16” square 2 1/2” Non-reversing VSB130 Washer 5/16"...

  • Page 35: Ozone Bonnet Assembly

    OZONE BONNET Ref. Part No. Description TU16202 O3 Bonnet Complete, 230/60/1 TU16038 Ozone Support W/a TU16205 Blower Housing W/a TU16201 03 Generator W/ terminals P219 Screw, Truss Hd., 1/4-20 TU16037 Clamping Strip TU2846 Washer, Lock, 1/4” TU7733 Screw, Self-drilling, #8 TU16177 Collar, Female, 3”...

  • Page 36: Air Conditioner

    AIR CONDITIONER ASSEMBLY Ref. Part No. Description TU16193 Air Conditioner Ass’y, Complete, 115V TU16200 Air Conditioner W/Terminals TU16194 AC shelf W/a TU7733 Screw, Self-drilling, #8 Page 36...

  • Page 37: Invertor

    INVERTOR Ref. Part No. Description TU15550 Invertor Box, W/A TU14986 Din Rail, 4.5” Lg. TU7733 Screw, Self-drilling, #8 TU15569 Invertor TU15582 Cover, Invertor Box CFA1100 Greenfield Cable, 3/8” x 11” Lg. F875 Connector, Straight, 3/8” F876 Connector, Angle, 3/8” Page 37...

  • Page 38: Rear Control

    REAR CONTROL PANEL ASSEMBLY Ref. Part No. Description Ref. Part No. Description TU3416 Screw, #8 Pan Hd. TU2793 Screw, Self-drilling, #8 TU4820 Washer, Flat, 3/16” TU15265 Board, Terminal, 8-Position CA-11935-0 Rear Control Box Plate TU13802 Transformer TU16219 Time Delay EA-00685-0 Reversing Contactor EA-00680-0 Knock out plug, 1-1/2”...

  • Page 39: Transformer

    TRANSFORMER Ref. Part No. Description TU16183 Transformer Cover, W/A TU16213 Transformer, 750va TU7733 Screw, Self-drilling, #8 TU4820 Washer, Flat, 3/16” TU16179 Fuse, Transformer Page 39...

  • Page 40: Ducting

    TROUBLE SHOOTING Ref. Part No. Description TU16178 Elbow, 45 Deg. TU16186 Duct, Straight TU16187 Duct, Straight TU16188 Elbow, 90 Deg. TU16204 Duct, Straight TU16209 Page 40...
  • Page 41 TROUBLE SHOOTING r e l c r i t i u . s r r t n . r e . t r o " . " n t l o e r f . r e i f i c i r i t a .
  • Page 42 TROUBLE SHOOTING l l i i t c i s r . r o . r o . t r i t c r t n r t n n i r n i r . r o . r o l l i e t r .
  • Page 43 TROUBLE SHOOTING t n i . y l i t f a e i r t n i i t a n i l - d l l l a i t a r i a e z i l t u .

  • Page 44: Air Conditioner Operation

    AIR CONDITIONER OPERATION Page 44...
  • Page 45 AIR CONDITIONER OPERATION IMPORTANT: ALL SETTINGS ARE PRESET AT FACTORY. Page 45...

  • Page 46: Air Conditioner Maintence

    AIR CONDITIONER MAINTENANCE Page 46...

  • Page 47: Air Conditioner Trouble Shooting

    AIR CONDITIONER TROUBLE SHOOTING Page 47...

  • Page 48: Air Conditioner Parts

    AIR CONDITIONER PARTS - CABINET & FRONT GRILLE ASSEMBLY Page 48...
  • Page 49 AIR CONDITIONER PARTS - CABINET & FRONT GRILLE ASSEMBLY Page 49...
  • Page 50 AIR CONDITIONER PARTS - CONTROL BOX ASSEMBLY Page 50...
  • Page 51 AIR CONDITIONER PARTS - CONTROL BOX ASSEMBLY Page 51...
  • Page 52 AIR CONDITIONER PARTS - AIR HANDLING & CYCLE PARTS Page 52...
  • Page 53 AIR CONDITIONER PARTS - AIR HANDLING & CYCLE PARTS Page 53...
  • Page 54 AIR CONDITIONER PARTS - COMPRESSOR PARTS Page 54...
  • Page 55 AIR CONDITIONER PARTS - COMPRESSOR PARTS Page 55...

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