Table of Contents
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Swimming Pool and Spa Purification System
Digital
by AUTOPILOT SYSTEMS
INC.
DIG-220
Owners Manual
Installation and Operation
(For Indoor or Outdoor Use)
Pool Owner, save this manual for reference.
Installer, leave this manual with the Pool Owner.
IMPORTANT
Read This Manual Before Installing & Operating
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Table of Contents
Summary of Contents for AUTOPILOT SYSTEMS Pool Pilot Digital
- Page 1 Swimming Pool and Spa Purification System Digital by AUTOPILOT SYSTEMS INC. DIG-220 Owners Manual Installation and Operation (For Indoor or Outdoor Use) Pool Owner, save this manual for reference. Installer, leave this manual with the Pool Owner. IMPORTANT Read This Manual Before Installing & Operating...
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Page 2: Product Information And Contact Numbers
Section 1a – GENERAL PRODUCT INFORMATION Pool Pilot ™ D i g i t a l by AUTOPILOT SYSTEMS INC. Record The Following Information Installer: _________________________ Date of Installation: __________________________ Control Unit Control Unit Model Number: DG-220 ____ Serial Number: # ____________________________... -
Page 3: Important Safety Instructions
Section 1b – GENERAL PRODUCT INFORMATION IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS INSTALLATION AND EQUIPMENT RELATED Installation of all ™ Digital models: Follow all National Electric Codes (NEC) unless State or Local guidelines supersedes. When installing and using your Pool Pilot™ Digital Control Box, basic safety precautions must always be followed, including the following: DANGER –... -
Page 4: Table Of Contents
Section 1c – GENERAL PRODUCT INFORMATION Table of Contents D i g i t a l by Aqua Cal AutoPilot Inc. Section 1 GENERAL PRODUCT INFORMATION Product Information and Contact Numbers ..............1 Important Safety Instructions ..............2 Table of Contents .............. -
Page 5: Section 2 Installation
CONTROL BOX INSTALLATION POOL PILOT DIGITAL DRILL ¼” (6mm) DRILL ¼” (6mm) TEMPLATE FOR DRILLING POOL PILOT SOFT TOUCH & POOL PILOT DIGITAL MOUNTING HOLES. DRILL 4 ¼” (6mm) HOLES FOR WALL ANCHORS WHERE SHOWN. P/N 18550 BOTTOM DRILL ¼” (6mm) DRILL ¼”... -
Page 6: Electrical Connections
Section 2a – INSTALLATION Control Box Connections Electrical Connections (Follow all state/local codes for electrical installations) Autopilot recommends that a licensed electrician or certified electrical contractor perform the electrical connections. DANGER: ensure that the electrical panel or filter pump circuit breaker is turned OFF before wiring this unit. Units are pre-wired from the factory for 230VAC. -
Page 7: Cell Cord And Tri-Sensor Connections
Section 2b – INSTALLATION Cell and Manifold Installation Your Pool Pilot System is adaptable for use with either the SC-36, SC-48 or SC-60 residential cell. All models come pre- assembled with a Patented Automatic Flow Bypass Manifold Assembly. The manifold must be located as the last component in the POOL RETURN LINE only. -
Page 8: Section 3 Operation
Section 3a – OPERATION Key Features The Pool Pilot™ Digital display will show the PURIFYING OUTPUT LEVEL (in percent %), or whether the system is in BOOST or SUPER-BOOST Mode on the first line of the two line alphanumeric display. The second line will display the current TIME in either 12 or 24-hr mode, the TEMPERATURE in either Fahrenheit or Celsius, whether the cell is powered or not, shown as ON or OFF and Polarity Direction, shown as a “.”... - Page 9 Section 3a – OPERATION Key Features – con’t D i g i t a l Press the UP/DOWN ARROW to scroll P u r i f i e r 100% through the Main 12:00P Check menu and Sub-menu: System Boost Menu Select Pump...
- Page 10 Section 3a – OPERATION Key Features – Con’t D i g i t a l P u r i f i e r 100% 12:00P Check System Boost Menu Select Pump 3.0 MAINTENANCE MENU Use UP/DOWN ARROW to scroll through sub-menu and SELECT to choose function: 3.1 Test: same as 1.0 above plus cell Amp-hrs –...
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Page 11: Pool Water Preparation
Section 3b – OPERATION Pool Water Preparation Salt Requirements It is important that with typical pools, a salt residual of 2500 to 3500 ppm (2,5 – 3,5 g/l) be maintained at all times for peak efficiency. The Pool Pilot™ Digital can also handle special application salt levels of up to 35,000 ppm (35,0 g/l) without any adverse effects to the unit. -
Page 12: Monitoring And Maintenance
Section 3c – OPERATION Monitoring and Maintenance Water Chemistry Parameters - VERY IMPORTANT NOTE! Your Pool Pilot™ Digital is designed to provide Purifier on a daily basis. We recommend the following water chemistry ranges and periodic checks to monitor your systems efficiency. Always follow all local and state requirements. -
Page 13: Section 4 Service And Maintenance
Section 4a –SERVICE and MAINTENANCE CONTROL BOX AND FUSE LOCATIONS There are little serviceable parts on the Pool Pilot™ Digital Control Box except the fuses. For any other problems with the Control Box, please contact the Factory or Authorized Dealer/Service Center. To remove the Control Box Cover and access the fuses, follow these steps. -
Page 14: Cell
Section 4b –SERVICE and MAINTENANCE Cell The Cell is installed with Unions on each end of the cell to allow quick and easy removal. Loosen the unions and remove the cell from the plumbing. Side View of Cell and Unions VISUAL CELL INSPECTION: The titanium Cell blades, seen inside the Cell body, should be straight and clear of any debris between the blades. -
Page 15: Parts Explosion
Section 4c –SERVICE and MAINTENANCE Parts Explosion Manifold Assembly: Manifold Union w/Strainer: (#19065) Upper manifold w/Tri-sensor TRI-SENSOR Union Nut (#941R) Union O-Ring (#19014) Strainer (#19064) CELL w/ UNIONS MANIFOLD UNION w/Strainer MANIFOLD BASE w/Check Valve (#941) Electrolytic Cell: (Cell Unions and Cord ordered separately) Red Cap Plug for SC-36 and SC-48 cell cord (#19050) 12’... -
Page 16: Section 5 Troubleshooting
Section 5a – TROUBLESHOOTING TROUBLESHOOTING PROBLEM CAUSE SOLUTION 1) I n s u f f i c i e n t P u r i f i e r P r o d u c t i o n . A) The test kit reagents or test strips are old or expired.
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