TMG -PC150K Product Manual

Reversible plate compactor

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PRODUCT MANUAL

Reversible Plate Compactor

Model: TMG-PC150K

・ Please read the product manual completely before assembly

WARNING

・ Check against the parts list to make sure all parts are received

・ Wear proper safety goggles or other protective gears while in assembly

Missing parts or questions on assembly?

Please call: 1-877-761-2819 or email: cs@tmgindustrial.com

Do not return the product to dealer, they are not equipped to handle your requests

WWW.TMGINDUSTRIAL.COM

Toll Free: 1-877-761-2819

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Summary of Contents for TMG TMG-PC150K

Page 1 PRODUCT MANUAL Reversible Plate Compactor Model: TMG-PC150K ・ Please read the product manual completely before assembly WARNING ・ Check against the parts list to make sure all parts are received ・ Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly? Please call: 1-877-761-2819 or email: cs@tmgindustrial.com...
Page 2: Table Of Contents
CONTENT Ⅰ. INTRODUCTION............................-2 - Ⅱ. APPLICATIONS ..........................- 2 - Ⅲ. STRUCTURE............................-3 - Ⅳ. FUNCTIONS AND CONTROLS......................-3 - Ⅴ. FOR SAFETY OPERATION........................-3 - Ⅵ. HAZARDS AND RISKS ........................- 5 - Ⅶ. OPERATION............................- 7 - 7.1 PRIOR TO OPERATION.........................- 7 - 7.2 CAUTION............................
Page 3: Ⅰ. Introduction
Ⅰ. INTRODUCTION Thank you for your selection of our equipment. We have taken care in the design, manufacture and testing of this product. Should service or spare parts be required, prompt and efficient service is available from our branches. General Safety instructions for the Operation of Power Equipment. Our factory’s goal is to produce power equipment that helps the operator work safely and efficiently.
Page 4: Ⅲ. Structure
Ⅲ. STRUCTURE The upper part is made up of Power Source, Handle ,Belt Cover and Guard Hook which are fixed by Engine base. The Engine base is fixed on Vibrating Plate by Shock Absorbing Rubber.The lower part is made up of Vibrating Plate and Vibrator unit that has an Eccentric rotary shaft built in. The power source is transmitted from the centrifugal clutch on engine output shaft to the eccentric rotary shaft via V-belt.
Page 5 Safety: This section outlines basic safety procedures that apply to the operation,maintenance and adjustment of the plate compactor. This unit is designed as a powerful, productive machine that should be operated with respect and caution. Misuse or carelessness can result in serious injury or damage. or both. Safety precautions must be observed at all times.
Page 6: Ⅵ. Hazards And Risks
Ⅵ. HAZARDS AND RISKS NEVER allow any person to operate the machine without adequate instruction . ENSURE all operators read,understand and follow the operating instructions SERIOUS INJURY could result from improper or careless use of this machine Plate compactors are heavy units and should be positioned by two people of appropriate strength. Using the lifting handles provided on the machine, along with correct lifting techniques.
Page 7 DO NOT refuel the motor while it is in operation or hot. DO NOT refuel the motor in the vicinity of sparks, a naked flame or a person smoking. DO NOT over fill the fuel tank and avoid spilling petrol when refueling. Spilled petrol or petrol vapor may ignite.
Page 8: Ⅶ. Operation
Ⅶ. OPERATION GENERAL OPERATION The machine is best suited to the compaction of bituminous and granular materials e.g. granular soils, gravels and sands or mixtures of both. Cohesive soils such as silt and clay are best compacted using the impact force produced by a vibrating rammer. Where possible the site should be graded and leveled before commencing compaction.
Page 9: Caution
If there is excess belt play. There could be a decrease in the impact force or erratic vibration, causing machine damage. 1-4. Check the engine oil level and if the engine oil lever is low, it should be refilled. Use the proper motor oil as suggested in the table below.
Page 10: Starting
7.3 STARTING Gasoline Engine 3-1. Turn the STOP SWITCH clock-wise to the position “I”(ON) (Fig-3) 3-2.Open the fuel cock. (Fig-4) 3-3. Set the speed control lever 1/3 to 1/2 of the way towards the high speed position. (Fig-5) 3-4. Close the choke lever. If the engine is warm or the ambient temperature is high, open the choke lever half-way, or keep it fully open.
Page 11: Operation
7.4 OPERATION 4-1. As the engine warms up, gradually move the choke lever to the OPEN position. (Fig-8) 4-2. Move the speed control lever from the LOW to the HIGH position. When the engine speed reaches approximately 2,300-2,600 PRM, the centrifugal clutch engages.
Page 12: Shutdown
7.6 SHUTDOWN To stop the engine in an emergency, turn the stop switch to the OFF position. Under normal conditions, use the following procedure: 6-1. Set the speed control lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping.( Fig-11) 6-2.Tum stop...
Page 13 Keep the air cleaner element clean. URETHANE FOAM ELEMENT Remove the element and wash it in kerosene or diesel fuel. Then saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Squeeze the element to remove the mixture and install it in the air cleaner.
Page 14: Ⅷ. Care & Preventive Maintenance
Ⅷ. CARE & PREVENTIVE MAINTENANCE Check the oil level in the motor crankcase daily. Check the vibrator oil level weekly. Inspect the rubber anti vibration mounts for wear or deterioration. Clean the underside of the plate regularly to prevent a build up of material.
Page 15: Ⅺ. Replacement Parts List
Ⅺ. REPLACEMENT PARTS LIST 10.1 MAJOR COMPONENTS WWW.TMGINDUSTRIAL.COM P14 / 18 Toll Free:1-877-761-2819...
Page 16 PART NO. DESCRIPTION Hex bolt M8*30 Spring washer ￠8 Bigger flat washer ￠8 Clutch assembly Belt Engine Locknut M12 Spring washer ￠12 Ecc, washer ￠12 Protective frame Throttle lever assy 11-1 Throttle lever 11-2 Throttle cable Grip Handle Shock absorber for handle Hex bolt M8*20 Nylon liner Lining tube...
Page 17: Vibratorassembly
10.2 VIBRATOR ASSEMBLY WWW.TMGINDUSTRIAL.COM P16 / 18 Toll Free:1-877-761-2819...
Page 18 PART NO. DESCRIPTION 24-1 Belt cover (below) 24-2 Flat screw M8*20 Spring washer ￠8 24-3 Wave washer ￠8 24-4 24-5 Driven pulley 24-6 Bearing cover for pulley 24-7 Shim 24-8 Oil seal 28*50*10 24-9 Cover of vibrator 24-37 Vibrating case Locating pin ￠8 24-10 24-11...
Page 19 PART NO. DESCRIPTION 24-40 Rotary sleeve Bigger flat washerr ￠5*32*2.5 24-41 Spring Washer ￠5 24-42 24-43 Socket head boltM5*16 24-44 Rotator 24-45 Lever, rotator 24-46 Oil seal 20*30*6 24-47 Holder Spring washer ￠10 24-48 24-49 Socket head bolt M10*25 24-50 Socket head bolt M8*25 24-51 Bearing 16008...