Summary of Contents for Stromme MARI-CLEAN MS 501/30
- Page 1 Manual MS 501/30 440 V / 60 Hz or 400 V / 50 Hz www.stromme.com...
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Page 2: Guidelines
GUIDELINES 3 x 440 V / 60 Hz or 3 x 400 V / 50 Hz Mari-Clean MS 501/30 Before start up. High pressure pump water inlet. • Before connecting the Water supply hose to the pump inlet flush the pipeline to ensure that it is clean inside. • Minimum inlet water flow is 1,5 times the rated water capacity. -
Page 3: Warranty Terms
Warranty terms The acceptance of any tender from us includes the acceptance of the following warranty terms. The warranty period is twelve (12) months from delivery date, unless it is agreed differently in writing. Warranty will be granted only if: - Original or recommended spare parts, articles of consumption and service parts are used. - Service is done by trained technicians/personnel. - Service and maintenance intervals are respected and followed as recommended by the manufacturer. - Serial number and running hours stated. -
Page 4: Fill In Eq Uipment Inf Or Mat Io N
Copyright STROMME This publication or any part thereof may not be reproduced or transmitted by any process or means without prior written permission of STROMME. Please feel free to contact us about the content in this document. Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 5: Declarat Ion
T: +49 40 30 97 880 Germany@stromme.com STROMME accepts responsibility only for products supplied directly by us. No responsibility is accepted for errors, which may have arisen during sampling, resale or transportation by external parties. STROMME accepts responsibility only for products supplied directly by us. No responsibility is accepted for errors, which www.stromme.com... -
Page 6: Table Of Contents
CoN t ENt GUIDELINES Mari-Clean MS 501/30 3 x 440 V / 60 Hz or 3 x 400 V / 50 Hz Before start up High pressure pump water inlet Dimensions for low pressure water supply pipe / hose Electrical connection... - Page 7 CoN t ENt oPE rat Io N Cleaning tasks and choice of nozzle 15° for stripping and though cleaning 25° for general cleaning 40° for light cleaning Start, operation and stopping procedures Before start up Water inlet Dimensions for low pressure water supply pipe / hose Electrical connection Dimensions for electrical extension cables Pump Recommended lubricant for the pumps Stop and start power switch.
- Page 8 HP flex hose ¾" x 1 meter 500 bar SEr VICE Lo G Ma INt ENa NCE Lo G PEr So Na L Prot ECt IVE Eq UIPMENt Stromme HP500 standard protection kit ELECtr ICa L Dra WINGS Man Mari-Clean MS501-30 12-2015 Rev.01...
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Page 9: General Inf Or Mat Ion
GENEraL INF or Mat IoN General information. This manual contains information and instructions required to install, operate and maintain the equipment in a safe and effective way. Always follow the instructions given in this manual. Only use the equipment as stated in the instructions. Not following the instructions given in this manual can result in equipment not functioning properly and/or damage to person, equipment and/or environment. -
Page 10: Waste
Manufacturer. The equipment is manufactured in Denmark by Clena High Pressure Systems AS. The equipment is distributed and sold by STROMME. For further information please contact stromme@stromme.com or visit our web site www.stromme.com Changing of the equipment. All kinds of conversion or modification of the equipment are to be made by the manufacturer. -
Page 11: Sa Fety
Sa FEty Safety symbols in this manual. This type of safety instruction indicates a situation DANGER which, if not avoided, could result in fatal injury or fatal damage to your health. This type of safety instruction indicates a situation which, WARNING if not avoided, could result in serious injuries to person and/or damage to equipment and/or environment. This type of safety instruction indicates a situation which, CAUTION if not avoided, could result in injuries to person and/or... -
Page 12: General Safety Recommendations
Sa FEty General safety recommendations. Damage and accidents are often caused by postponed or badly accomplished maintenance or repair. The following basic rules and recommendations shall be followed at all times. • Follow the handling, maintenance and other information in this manual. • Check and replace (if necessary) essential parts, such as hoses and safety devices. • Only use proper hoses and accessories that are correctly sized for the unit's maximum operating pressure. -
Page 13: Safety During Operation
Sa FEty Safety during operation. Accidents and damage are often caused by neglecting signs on the machine and/or safety information in this manual. Before work. High pressure pipes and hoses must be checked before work. They must not show any apparent signs of abrasion and all fittings must be in perfect shape. Any damage must be corrected before the equipment is taken into work. -
Page 14: Syst Em Descr Ipt Ion
SySt EM DESCr IPt IoN Water lines. It is important to avoid any obstruction that can hinder the feed water flow that caused pressure drop along the line this can cause cavitations that will damage the pump. To avoid vibration and noise from the pumps, motors, pipes and other parts of the system we recommend. • For stationary equipment: installation of appropriately sized pulsation dampener. -
Page 15: Filtering Of Feeding Water
SySt EM DESCr IPt IoN Filtering of feeding water. Filter. The high pressure cleaner is protected by a 100 µm filter on the feeding water line (described on page 42). The unfiltered water enters from the right side. The water passes through the filter unit and exits out through the left side. Particles in the water that is filtered out accumulates in the filter. See also the Maintenance chapter. To maintain and ensure the high pressure cleaner operation NOTE and to avoid damage to the high pressure pump, check and clean the filter regularly and replace it when necessary. See also Maintenance. Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 16: Ope Rat Ion
oPE rat IoN Cleaning tasks and choice of nozzle. The impact of the high pressure cleaning is related to the water pressure, the choice of the nozzle and the distance between nozzle tip to the cleaning surface. A nozzle with wider spread angle gives a milder impact on the surface than a nozzle with a narrower angle, see below. -
Page 17: Start, Operation And Stopping Procedures
oPE rat IoN Start, operation and stopping procedures. Minimum inlet water flow is 1.5 times the rated water capacity. NOTE Maximum inlet water temperature 30°C / 86°F Maximum inlet water pressure 4 bar Minimum inlet water pressure 0.5 bar Before start up. Water inlet. Before connecting the water supply hose to the pump inlet, flush the hose to ensure that it is clean inside. Dimensions for low pressure water supply pipe / hose. -
Page 18: Electrical Connection
oPE rat IoN Electrical connection. To avoid high amperage, burnt contactors and/or other potential hazardous situations, make sure all electrical extension cables used, meet the requirements (see table below). Dimensions for electrical extension cables. 0 - 50 m 50 - 150 m 150 - 200 m 25 mm² 35 mm² 50 mm² Pump. Check the oil level of the pump (oil dipstick or sight glass). Using the oil dipstick to check the oil level is more accurate. -
Page 19: Stop And Start Power Switch
oPE rat IoN Start, operation and stopping procedures. Stop and start power switch. • 0-1-START - High pressure cleaner stop/start switch. • POWER ON - White lamp lit when there is power to the cabinet/unit, power off when the emergency stop switch is activated. • RUNNING - Green lamp lit when motor is running. • R (Reset) - To reset the thermal relay, check fault before re-starting machine. -
Page 20: How To Use Roto Nozzle
oPE rat IoN How to use Roto nozzle. To start always point the Roto nozzle downwards before pulling the trigger. Take a tight grip on the spray gun, pull the trigger and start working. When started it can be move in all positions. To ensure safety and prevent accident never point a high WARNING pressure spray gun towards people or any other living creatures since this will result in serious injuries. -
Page 21: Ma Int Ena Nce
Ma INt ENa NCE Scheduled maintenance table. The scheduled maintenance program is designed to keep the MARI-CLEAN High Pressure cleaning units in perfect working order. Check Daily Weekly ~50 h ~500 h 1500 h 3000 h Water leaks - check. Unloader valve, check. -
Page 22: General Advices
Ma INt ENa NCE General advices. • If the performance decreases check for the reason immediately. • Observe for wear in the interval 1500 hours check again after 2000 hours and each 500 hours. • Valves typically require to be changed completely at every other seal change. -
Page 23: T Ro Ub Le Shoot Ing
t ro Ub LE SHoot ING Problem Cause a ction The cleaner does not start Electric power supply failure due Check the power connection and The motor hums when it starts supply. The motor / cleaner stops suddenly. Check that no phase is missing. Check for fuse failure. - Page 24 t ro Ub LE SHoot ING Problem Cause a ction The pump runs but is too noisy Worn or to big nozzle. Replace nozzle. and/or does not reach the Insufficient water supply. Check for air leakage into the expected pressure. system. Eliminate any possible air intake.
- Page 25 t ro Ub LE SHoot ING Problem Cause a ction Oil leakage between the crank- Worn plunger shaft oil seal. Replace. case and the manifold housing. Short bearing life. Problems with the pump - motor Check the status of the keys and flexible coupling.
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Page 26: Pro Duct Inf Or Mat Ion
Pro DUCt INF or Mat IoN MS 501/30 Product description. Technical data. • A compact and effective stationary Working pressure 500 bar / 7250 psi mounting cold water high pressure cleaner. Capacity 30 l/min • The motor is class F insulation and Motor, class F 36 kW protected by a thermal overload switch. -
Page 27: Complete Products
Pro DUCt INF or Mat IoN Complete products. Product no. Description STATIONARY COLD WATER. Mari-Clean MS 501/30 3 x 440 V / 60 Hz (30 l/min) complete. 3101-25041 Mari-Clean MS 501/30 3 x 400 V / 50 Hz (30 l/min) complete. 3101-25042 Recommended spares and accessories. Description Part No. 3121-94319 Repair kit for pump CL 8460. HP hose ½" x 15 meters with ½" female thread, WP 600 bar. 3111-14315 HP hose ½" x 20 meters with ½" female thread, WP 600 bar. 3111-14320 HP flex hose ¾" x 1 meter 500 bar BSP female. 3151-10205 HP main shut-off valve ¾" 300-500 bar SS316. 3151-10233 3151-10244 HP outlet valve ½"... -
Page 28: Technical Specification
The performance values shown above refer to the NOTE maximum performance of the pump unit and must not be exceeded. The name plate on the pump unit specifies the maximum RPM, power and pressure values of the unit. Main components. Product no. Description q uantity MARI-CLEAN MS 501/30. 3101-25041 500 bar 30 l/min 3 x 440 V / 60 Hz. Star/Delta starter, automatic start/stop function & timer. Part No. Description 3121-01080 Motor 36 kW. 3121-60850 Pump CL 8460. -
Page 29: Main Components Ms 501/30 3 X 400 V / 50 Hz
The performance values shown above refer to the NOTE maximum performance of the pump unit and must not be exceeded. The name plate on the pump unit specifies the maximum RPM, power and pressure values of the unit. Main components. Product no. Description q uantity MARI-CLEAN MS 501/30. 3101-25042 500 bar 30 l/min 3 x 400 V / 50 Hz. Star/Delta starter, automatic start/stop function & timer. Part No. Description 3121-01080 Motor 36 kW. 3121-60850 Pump CL 8460. -
Page 30: Flo W Dia Gra M
FLo W DIa Gra M flow diagram MS 501/30. Position Part No. Description q uantity 3121-01080 Motor 36 kW. 3121-60850 Pump CL 8460. 3121-05020 Safety valve VS 500. 3121-05192 Unloader valve UL 500/32 H. 3121-03178 Pressure gauge 0-600 bar. 3121-04106 Filter 1" Select 100 µm. 3121-03008 Flow switch FF 25. -
Page 31: General Dimensi Ons
GENEraL DIMENSI oNS Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 32: Spar E Part S
Safety valve (by-pass). 3121-09090 V-belt XPB 1400. 3121-03178 Pressure gauge 0-600 bar. 3121-04125 Filter element 1" 100 µm. Please always state the equipment type and serial number when ordering spare parts. Order your spare parts at spares@stromme.com Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 33: Pump Cl 8460
SPar E Part S Pump Cl 8460 Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 34: Spare Parts For Pump Cl 8460
SPar E Part S Spare parts for pump Cl 8460. Position Part No. Description q uantity 3121-60850 Pump CL 8460 complete. Spare parts Repair kit for pump CL 8460 consists of following. 1 piece of 3121-94318 3121-94319 3 piece of 3121-94317 6 piece of 3121-94316 1 piece of 3121-94302 4+5+6+7+8 3121-94318 Complete plunger seals kit. -
Page 35: Electrical Motor 36 Kw
SPar E Part S Electric motor 36 kW. Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 36: Spare Parts For Electric Motor 36 Kw
SPar E Part S Spare parts for electric motor 36 kW. Position Part No. Description q uantity 3121-01080 Motor 36 kW complete. Spare parts Not available. 3121-01877 Key. 3121-01878 Front shield. 3121-01879 Terminal box seal IP65. 3121-01880 Terminal box seal IP65. 3121-01881 Terminal strip cover IP 55. -
Page 37: Unloader Valve Ul 500/32 H
SPar E Part S Unloader valve Ul 500/32 H. Piston unit assembly Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 38: Spare Parts For Unloader Valve Ul 500/32 H
SPar E Part S Spare parts for unloader valve Ul 500/32 H. Position Part No. Description q uantity 3121-05192 Unloader valve UL 500/32 H complete. Spare parts Repair kit position 14,15,16,18,21,21.1,22,22.1,23,25, 3121-05227 26,29,30. Not available. Casing. 3121-05194 Spring guide. 3121-05195 Inner hexagon screw. 3121-05196 Inner hexagon screw. -
Page 39: Hp Gun 560 Bar
SPar E Part S HP GUN 560 BAR HP gun 560 bar. RL 84 KIT 1: Pos. 3-4-5-7-8-9-10 KIT 2: Pos. 25-27-28-29-30-31-32 KIT 3: Pos. 3-4-5-9-10 12.2.08 / Gun HP 560 Bar Rl 84 Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 40: Spare Parts For Hp Gun 560 Bar
SPar E Part S Spare parts for HP gun 560 bar. Position Part No. Description q uantity HP gun 560 bar. 3111-33801 Complete with 800mm lance (excl. nozzles). Max. 560 bar Max. 80 l/min Max. 100°C. 3111-33800 Spray gun 560 bar (without lance). 3111-38525 Lance 400mm with handle, 560 bar (excl. nozzles). 3111-38545 Lance 800mm with handle, 560 bar (excl. nozzles). 3111-38566 Lance 1250mm with handle, 560 bar (excl. nozzles). Spare parts 3+4+5+7 3121-33897 Repair kit 1. - Page 41 SPar E Part S Position Part No. Description q uantity S/tapping screw. Back tube. 3121-33822 Coupling ½" SS. Washer. 3111-38525 Lance 400mm with handle, 560 bar (excl. nozzles). 3111-38545 Lance 800mm with handle, 560 bar (excl. nozzles). 3111-38566 Lance 1250mm with handle, 560 bar (excl. nozzles). Kit 2 Lance fastener. 3121-33708 Nozzle Holder. Plate, copper. Kit 2 Kit 2 Hex. nut. Kit 2 Washer.
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Page 42: Filter Description
SPar E Part S filter description. The SELEKT filter is used to filter domestic water as well as industrial water from dust, sand rust and grit particles. The SELECT filter has as standard a stainless steel filter screen available in 50 , 100 depending on filter size. and 150 µm µm µm The main application are. • Protection of valves form hard particles. • Nozzle protection. • Domestic well water. • Protection of heat exchangers. • Prefiltration before filter cartridges. • Protection of pumps. -
Page 43: Spare Parts For Roto Nozzle
SPar E Part S Spare parts for Roto nozzle. Max water temperature 90°C / 194°F Max pressure 500 bar / 7250 psi Max flow rate 30 l/min Part No. Description 3111-48055 Roto nozzle 055 TN500. 3121-48055 Repair kit for Roto nozzle 055 TN500. Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 44: Roto Nozzle Assembly
Roto Nozzle Housing SPar E Part S Step 1 Bearing (Pos. 5) with O‐Ring (Pos. 4) with O‐ring side downwards to be Roto nozzle assembly. Roto Nozzle Housing Bearing position 5 with O-ring position 4 to be set downwards into Roto nozzle housing. Step 2 Rotor nozzle tip (Rotor assy Pos. 6‐9) with sleeve side (7) downwards int NOTE: The nozzle housing should be hold in a small angle as shown in the following pic NOTE: When nozzle and drive plug are to be connected / screwed together, the nozzle hou be held in a small angle as shown in the following picture. -
Page 45: Access Or Ies
aCCESS or IES Hose, quick coupling, lance, spray gun and nozzle. Part No. Description , 600 bar. HP hoses ½" Burst pressure 1,800 bar. 3111-14310 HP hose ½" x 10 meters with ½" female thread, WP 600 bar. 3111-14315 HP hose ½" x 15 meters with ½" female thread, WP 600 bar. 3111-14320 HP hose ½" x 20 meters with ½" female thread, WP 600 bar. 3111-14325 HP hose ½" x 25 meters with ½" female thread, WP 600 bar. 3111-14330 HP hose ½" x 30 meters with ½" female thread, WP 600 bar. 3111-14340 HP hose ½" x 40 meters with ½" female thread, WP 600 bar. 3111-14350 HP hose ½" x 50 meters with ½" female thread, WP 600 bar. Part No. Description Quick couplings. Quick coupling female 500 bar with ½" fittings SS. 3111-27300 Quick coupling male 500 bar with ½" fittings SS. -
Page 46: Wet Sand Blasting Kit 310 To 500 Bar
aCCESS or IES Wet sand blasting kit 310 to 500 bar. Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 47: Spare Parts For Wet Sand Blasting Kit 310 To 500 Bar
aCCESS or IES Spare parts for wet sand blasting kit 310 to 500 bar. Position Part No. Description q uantity Wet sandblasting kit 310 to 500 bar, 055. 3111-53055 Spare parts 3121-50088 Sand nozzle head, heavy duty 220-500 bar. Gasket. 3121-50055 Nozzle for sand injector 3 pieces 055. Nozzle holder. O-ring. Mixer head. Plug. -
Page 48: Dimensional Drawing
DIMENSIoN a L Dra WING ... -
Page 49: Hp Outlet Valve ½
DIMENSIoN a L Dra WING Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 50: Hp Main Shut Off Valve ¾
DIMENSIoN a L Dra WING ... -
Page 51: Hp Flex Hose ¾" X 1 Meter 500 Bar
DIMENSIoN a L Dra WING Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 52: Ser Vice Lo G
SEr VICE Lo G o perating Spare parts and action Date Signature hours Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 53: Ma Int Ena Nce Lo G
Ma INt ENa NCE Lo G Date Description Signature Man Mari-Clean MS501-30 12-2015 Rev.01... -
Page 54: Per So Na L Prot Ect Ive Eq Uipment
Helmet GP24 with visor and ear protection 1705‐23300 Safety googles PSA EN166‐Kat2 1705‐23300 Safety googles PSA EN166‐Kat2 Product No. 1707-50000 complete Stromme HP500 standard protection kit consists of following. 1707‐85452 MC boots 1707‐85452 MC boots ...
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Questions and answers
We encountered a problem with the pressure on our Stromme Mari clean during hydroblasting on deck. Stromme Model is MC 501-18 The hydrobar pressure only reaches 300 bar, the working pressure as per equipment is until 500 bars. Tried to troubleshoot but the issue has not been resolved. Suspected the relief valve is the cause of the problem, removed the relief valve for further checking. Fitted again and tested the machine but the max pressure reading is only until 300 bars. All other parts already checked but we did not manage to fix the issue. By the way, equipment was used on onboard ship.
A possible cause of low pressure in the Stromme Mari-Clean MC 501-18 during hydroblasting could be a clogged or dirty inlet filter, insufficient water flow, or low inlet water pressure.
To resolve it:
- Check and clean the inlet filter daily; replace it if needed.
- Ensure the minimum water flow is 1.5 times the rated capacity.
- Make sure the water pressure at the pump inlet is between 0.5 to 4 bar.
- Flush the pipeline before connecting the water hose to remove debris.
This answer is automatically generated