Page 1 INSTRUCTION MANUAL RTM-08...
Page 3: Introduction
Introduction Thank you for your purchase of the DC-618 Rotary Tool Module. To ensure safe and eﬃ cient long-term use of this product, read and thoroughly understand this manual before using the product. After using this manual, be sure to keep it in a handy place for reference.
Page 4 Notes on Safety (Please Read and Observe) Safety Precautions Various symbols and pictures are used in this manual and on the labels aﬃ xed to the machine. These symbols and pictures provide warnings and instructions to prevent danger to you or other personnel, and to prevent damage to oﬃ...
Page 5 ● Caution for Cleaning CAUTION ● Before cleaning the machine, turn oﬀ the power switch and unplug the power cord. → If the machine is activated accidentally, it may cause injury. ● Do not use ﬂ ammable sprays or solvents inside or near the machine. →...
Page 6: Table Of Contents
Contents ................Introduction ........Notes on Safety (Please Read and Observe) Before Using This Module Chapter 1 ..........About the RTM (Rotary Tool Module) ..............Appearance ............Inside of the DC-618 ....How to Remove and Install the RTM (Rotary Tool Module) ........
Page 7 ................Process ................Adjust Chapter 5 Troubleshooting ..............If Messages Appear ..........If a Document Jam Has Occurred ............ J05 CHECK MSM/SLOT2 ......J06- * CHECK CUTTER/CREASER/SLOT1/2/3 ..............SLOT#-* LOCK ............SLOT# UPPER LOCK ..........DOCUMENTS IN MACHINE Chapter 6 Daily Maintenance ..............
Page 9 Chapter Before Using This Module This chapter contains essential information you should understand such as the part names of the machine and how to remove and install the module............About the RTM (Rotary Tool Module) ................Appearance ..............Inside of the DC-618 ......
Page 10: About The Rtm (Rotary Tool Module)
About the RTM (Rotary Tool Module) Appearance Name Function Fixing screw Tighten this when installing the RTM (Rotary Tool Module) in the DC-618. Loosen this when removing the RTM (Rotary Tool Module) from the DC-618. Adjustment knob Adjusts the depth of the rotary tool. Turning this clockwise makes the depth deeper and turning this counterclockwise makes the depth shallower.
Page 11 About the RTM (Rotary Tool Module) ● Document feed side RTU (Rotary Tool Unit) RTU (Rotary Tool Unit) Adjustment knob Lever angle Lead shaft Upper tool Slide shaft holder assy Guide Rotary tool Lower tool Driving shaft Lower Slide shaft tool assy Lead shaft REFERENCE...
Page 12: Inside Of The Dc-618
About the RTM (Rotary Tool Module) Inside of the DC-618 Name Function The suction fan sucks up documents one by one and the Belt suction unit feed belt feeds each of them. Double feed detection Detects a double feed with the ultrasonic sensor. section CCD section Reads a REG mark and a barcode.
Page 13: How To Remove And Install The Rtm (Rotary Tool Module)
How to Remove and Install the RTM (Rotary Tool Module) Removing the RTM (Rotary Tool Module) Open the top cover. Top cover Disconnect the connector of the RTM (Rotary Tool Module). Loosen the two ﬁ xing screws on the RTM (Rotary Tool Module).
Page 14: Installing The Rtm (Rotary Tool Module)
How to Remove and Install the RTM (Rotary Tool Module) Installing the RTM (Rotary Tool Module) Open the top cover. Top cover Install the RTM (Rotary Tool Module) in slot 2 or slot 3. Tighten the two ﬁ xing screws. REFERENCE Make sure that the pins on both sides are securely ﬁ...
Page 15: How To Replace A Rotary Tool
How to Replace a Rotary Tool IMPORTANT Make sure that replacement of the rotary tool must be performed only by a trained person in charge of maintenance. ● Types of rotary tools The RTM (Rotary Tool Module) can process documents with the following three types of rotary tools attached to the rotary tool unit.
Page 16 How to Replace a Rotary Tool Turn the adjustment knobs counterclockwise until Adjustment Adjustment they stop to separate the rotary tools and the lower knob knob tools. Remove the four hexagon socket head cap screws (left unit: 2 pcs., right unit: 2 pcs.) to detach the guide L and the guide R.
Page 17: Attaching A Rotary Tool
How to Replace a Rotary Tool Attaching a Rotary Tool While raising the lever (1), attach the rotary tool (2) in the direction of the arrow. (on both sides) Lever Lower tool Rotary tool Secure the rotary tools with the hand knobs. (unit L: Hand knob 1 pce., unit R: 1 pce.).
Page 18: Adjusting The Depth Of A Rotary Tool
How to Replace a Rotary Tool Turn the adjustment knobs clockwise to lower the Adjustment Adjustment rotary tools according to the type of the rotary tool knob knob unit. Attach the guide assy in the direction of the arrows in the ﬁ...
Page 19: Programming A Job On The Control Panel
Chapter Programming a JOB on the Control Panel This chapter describes how to program a JOB on the control panel of the DC-618..............Before Programming a JOB ................ Standby Screen ..................JOB Entry ....Setting for Processing with the RTM (Rotary Tool Module) ...................
Page 20: Before Programming A Job
Before Programming a JOB This section describes items displayed on the control panel which are related to the RTM (Rotary Tool Module). For other settings, refer to Chapter 2 Programming a JOB - Before Programming a JOB in the DC-618 Instruction Manual. Standby Screen Details 1.
Page 21 Before Programming a JOB 3. Touch RTM. • The screen shown on the right is that for a JOB with RTM selected for both Slot2 and Slot3. (1: Slot3, 2: Slot2) • The screen shown on the right is that for a JOB with RTM selected for Slot2.
Page 22: Job Entry
JOB Entry The DC-618 provides two programming modes, Wizard and Direct. There are two programming modes in Direct, Advanced Mode and Simple Mode. Wizard Direct (Advanced Mode) Direct (Simple Mode) Before programming a JOB, set either mode with Basic Mode in Environment. (→...
Page 23 JOB Entry REFERENCE • You can set two patterns ([X1-R, X1-L] and [X2-R, X2-L]) in the X direction (crosswise) from the right edge of a document. • The distance between X1-R and X1-L, and that between X2-R and X2-L must be 48.0 mm or more.
Page 24 JOB Entry Set 1 of Set 2 of Set 3 of Pattern 1 Pattern 1 Pattern 1 IMPORTANT Processing a document in the Y direction of Pattern 2 can be made between each set of Pattern 1. RTM processing position ●...
Page 25 JOB Entry ● Limitations The ﬁ gure below shows that the unit R and the unit L processing Pattern 1 are located above a document. (1s in the ﬁ gure) 2 in the ﬁ gure shows that the unit R processing Pattern 2 is located between 5.0 to 47.9 mm from a ﬁ...
Page 26: Wizard
JOB Entry Wizard In Wizard, you can set processing positions of the rotary tool on one ﬁ nished product, up to two sets in the direction and up to six sets in the Y direction. Make sure that the standby screen is displayed on the touch panel, and then touch Enter JOB.
Page 27 JOB Entry Select a category in which the programmed JOB is saved. Touch SET. REFERENCE You can retrieve a saved JOB by Category under Retrieve JOB. You can change the category name in Environment. JOB Programming Touch Wizard. Wizard: This helps you program a JOB in a user size in a simple way.
Page 28 JOB Entry 4. Touch NEXT. Layout Enter the width of the ﬁ nished product in 1 with the NUMERIC keys and touch SET. Enter the length of the ﬁ nished product in 2 with the NUMERIC keys. Touch NEXT. Crease Touch 1 and enter the distance from the lead edge of the ﬁ...
Page 29 JOB Entry Layout - Layout Select and touch a layout of the ﬁ nished product out of Manual or Center. Manual: Enables you to manually enter values of the lead margin, a gutter cut, a gutter slit, and the right margin to set a layout of the ﬁ nished product.
Page 30 JOB Entry On the screen in step 12, touch the RTM icon to set processing positions of the RTM (Rotary Tool Module). Pattern 1 in the X direction (crosswise) X1 REFERENCE You can set up to two sets of two patters in the The number of Processing direction on one document.
Page 31 JOB Entry 4. Touch 4 and select a type of rotary tool that is used for X1-L (2). Every time 4 is touched, Perf, Micro, or Score is displayed. Proceed to step 15. 5. Touch the icon. REFERENCE Touching NEXT may display the screen as shown on the right.
Page 32 JOB Entry REFERENCE If the number of cards in the X direction is 2, entering the processing position (2) in the X direction displays the value in red, which shows that an invalid value is entered because two cards are programmed to be processed with one RTM (Rotary Tool Module) in the X direction.
Page 33 JOB Entry You can set up to six sets on one The number of cards Processing document in the Y direction. in the Y direction positions of rotary In Wizard, the number of sets that can be tool set varies depending on the number of Y1 to Y6 6 sets cards in the Y direction.
Page 34 JOB Entry 7. If the number of cards in the Y direction is 1, Y4 to Y6 are displayed. Enter the distance between the lead edge of the ﬁ nished product and 7 (On position: the processing start position of the rotary tool) of Y4 (Set 4 in the Y direction) with the NUMERIC keys.
Page 35 JOB Entry Touch the icon. ● Pattern 2 in the X direction (crosswise) X2 1. Enter the distance between the right edge of the ﬁ nished product and the processing position in the X direction (1: X2-R) with the NUMERIC keys. Touch SET.
Page 36 JOB Entry RTM1_X2_Y (Settings in the Y direction of Pattern 2 on the X side) Set the processing start and the stop positions of the rotary tool for Pattern 2 with the RTM (Rotary Tool Module) in similar ways to steps 16-1 to 16-12. Touch NEXT.
Page 37 JOB Entry REFERENCE The ﬁ gure on the right appears if seven or more sets of On position and Oﬀ position in the Y direction with the RTM have been programmed. Touch to check the processing positions of the RTM (Rotary Tool Module). Settings-1 1.
Page 38 JOB Entry 3. Cut Trim Setting The lead margin, the trail margin, and any other gutters are chopped up and dropped into the waste box. Touch icon to select Full Bleed Mode, No Bleed Mode, or Process All. Full Bleed Mode: The lead margin and the trail margin are chopped up and dropped into the waste box.
Page 39 JOB Entry Full Bleed Mode Document feed direction Document feed direction Chopped up Chopped up 0–48.9 mm 49.0 mm or more Not chopped up 0–48.9 mm 49.0 mm or more Chopped up 60.0 mm or more 0-59.9 mm Chopped up Chopped up No Bleed Mode Document feed direction...
Page 40 JOB Entry 4. Trail Cut Mode This sets whether dummy cut for the trail margin is processed or not. Touch the icon to select Auto or OFF. Auto: Performs dummy cut one time for the trail margin. OFF: No dummy cut is performed. REFERENCE Trail cut •...
Page 41 JOB Entry Touch Entry. It saves the settings currently programmed and returns to the standby screen. REFERENCE • If you are selecting an already saved JOB and overwrite it, touch Overwrite. • To save the settings as a diﬀ erent JOB number, touch Save as Diﬀ...
Page 42: Direct - Advanced Mode
JOB Entry Direct - Advanced Mode There are two programming modes in Direct, Advanced Mode and Simple Mode. the Environment - Environment screen, select Advanced Mode for Basic Mode. Follow steps 1 to 4 in Wizard. (→P.18) REFERENCE The settable values are displayed in the lower left part of the screen. JOB Programming Touch Direct.
Page 43 JOB Entry Module (Slot3) / Select Tool If the RTM (Rotary Tool Module) is also installed in slot 3, select rotary tools for both R and L in slot 3 as well in similar way to steps 3 and 4. Document Size Follow step 6 in Wizard.
Page 44 JOB Entry 3. If settings were made for two RTMs (Rotary Tool Module) in steps 4 and 5, go to step 10. If one RTM (Rotary Tool Module) is installed and a center slitter module is installed in slot 2 or slot 3, set processing positions of the center slitter module.
Page 45 JOB Entry Slot2 RTM X1 (Pattern 1 in the X direction) 1. RTM_X1 R Enter the distance between the right edge of the document and the rotary tool on the right side (R) of the RTM (Rotary Tool Module) with the NUMERIC keys.
Page 46 JOB Entry 3. X1_Y2 ↓ Enter the distance between the lead edge of the document and the On position (the processing start position of the rotary tool) of Y2 (Set 2 in the Y direction) with the NUMERIC keys. Touch SET. 4.
Page 47 JOB Entry 9. X1_Y5 ↓ Enter the distance between the lead edge of the document and the On position (the processing start position of the rotary tool) of Y5 (Set 5 in the Y direction) with the NUMERIC keys. Touch SET. 10.
Page 48 JOB Entry Slot2 RTM Enter values for X2_Y1↓ to X2_Y6↑ in a similar way to step 13. Set 1 of Set 2 of Set 3 of Pattern 1 Pattern 1 Pattern 1 IMPORTANT Processing a document in the Y direction of Pattern 2 can be made between each set of Pattern 1.
Page 49: Direct - Simple Mode
JOB Entry Direct - Simple Mode There are two programming modes in Direct, Advanced Mode and Simple Mode. the Environment - Environment screen, select Simple Mode for Basic Mode. Follow steps 1 to 4 in Wizard. (→P.18) REFERENCE The settable values are displayed in the lower left part of the screen. JOB Programming Touch Direct.
Page 50 JOB Entry If two RTMs (Rotary Tool Module) are installed, set margin positions (SlitA, SlitB) on both sides of the document. REFERENCE Document feed direction • Simple mode: Slits are set in alphabetical order from SlitA to SlitF. • Advanced mode: Slits are set in numerical order as shown in the ﬁ...
Page 51 JOB Entry RTM1_X1_Y 1. X1_Y1↓ Enter the distance between the lead edge of the document and the On position (the processing start position of the rotary tool) of Y1 (Set 1 in the Y direction) with the NUMERIC keys. Touch SET. REFERENCE The tools on the left side (L) and the right side (R) skip at the same time.
Page 52 JOB Entry 6. X1_Y3 ↑ Enter the distance between the lead edge of the document and the Oﬀ position (the processing stop position of the rotary tool) of Y3 (Set 3 in the Y direction) with the NUMERIC keys. Touch SET. 7.
Page 53 JOB Entry 12. X1_Y6 ↑ Enter the distance between the lead edge of the document and the Oﬀ position (the processing stop position of the rotary tool) of Y6 (Set 6 in the Y direction) with the NUMERIC keys. Touch SET. RTM2_X2 X2 (Pattern 2 in the X direction) 1.
Page 54 JOB Entry Select Tool RTM1 1. Touch the icon to select a rotary tool for R (right side) of RTM1 out of Perf, Micro, and Score. 2. Touch the icon to select a rotary too for L (left side) of RTM1 out of Perf, Micro, and Score. Touch SET.
Page 55 JOB Entry 2. Each type of the rotary tools on the right side (R) or the left side (L) of the RTM (Rotary Tool Module) in slot 3 appears. Check each of them and touch SET. Modules Modules in slot 2 and slot 3 appear. Check them and touch SET.
Page 56: Processing Documents By Retrieving A Saved Job
Processing Documents by Retrieving a Saved JOB This section describes the procedure for processing documents by retrieving a JOB from JOB No. or JOB Log. Follow steps 1 to 12 in Chapter 3 Basic Operations - Processing Documents by Retrieving a Saved JOB in the DC-618 Instruction Manual.
Page 57 Processing Documents by Retrieving a Saved JOB ● If the tool check screen as shown on the right appears during a barcode is being read, follow the procedure below. (The screen on the right appears when the RTM (Rotary Tool Module) is installed in slot 2.) 1.
Page 59: Basic Operations
Chapter Basic Operations This chapter describes function settings of the RTM (Rotary Tool Module)..................Process ..................Adjust...
Page 60: Process
Process This section describes the functions which relate to the RTM (Rotary Tool Module). For other settings, refer to Chapter 3 Basic operations - Process in the DC-618 Instruction Manual. Select Tool This sets the tools on the right and the left of the modules installed in slot 2 and slot 3. REFERENCE Change Tool Setting is automatically set as programmed when a JOB is retrieved.
Page 61 Process 3. Touch the icon to select a rotary tool on the left side (L) of the slot that was selected in step 3-1 out of Perf, Micro, and Score. REFERENCE If only one RTM (Rotary Tool Module) is set to be used, the other slot for which RTM (Rotary Tool Module) is not set is displayed in a grayout state.
Page 62: Adjust
Adjust This section describes the functions which relate to the RTM (Rotary Tool Module). For other settings, refer to Chapter 3 Basic operations - Adjust in the DC-618 Instruction Manual. RTM On Pos. Adj. (RTM On Position Adjustment) This adjusts the processing start position of the RTM (Rotary Tool Module). RTM Oﬀ...
Page 63 Adjust 2. Oﬀ This adjusts the processing stop position (raising the tool) of the rotary tool. Touch the icon to adjust the value. You can make an adjustment in the range of -9.9 to +9.9 mm. +: Moves the processing stop position toward the document rear edge.
Page 65: Programming A Job On A Computer
Chapter Programming a JOB on a Computer JOB contents can be programmed either via computer or on the control panel. This chapter describes how to setup a JOB from your computer through the PC Controller................ PC Controller Setting ................Main Menu ...................
Page 66: Pc Controller Setting
PC Controller Setting Main Menu The main screen appears when the PC Controller is launched. Select items on the main screen and make settings for a JOB. 17 18 23 24 Name Function System status Displays the current machine status by letters. Create a new job Click this and select Wizard or Direct to program a JOB.
Page 67 PC Controller Setting Name Function Edit Edit a selected JOB here. Makes a copy of a selected JOB to a diﬀ erent JOB number. Saves Copy a copy of a JOB as a JOB ﬁ le on a computer. Delete Deletes a selected JOB.
Page 68 PC Controller Setting ● Settings for processing with the RTM (Rotary Tool Module) Y1 Oﬀ Y2 Oﬀ Y3 Oﬀ Y4 Oﬀ Y6 Oﬀ Y5 Oﬀ Y1 On Y2 On Y3 On Y5 On Y6 On Y4 On Pattern 2 X2-R Pattern 1 X1-R Pattern 1 X1-L Document...
Page 69 PC Controller Setting ● Patterns of processing with the RTM (Rotary Tool Module) You can program up to six sets in the Y direction of Pattern X1. You can program up to six sets in the Y direction of Pattern X2 as well. Set 1 Set 2 Set 3...
Page 70: Wizard
PC Controller Setting The DC-618 can save up to 250 JOBs. This section describes the procedure for programming a JOB in the Wizard mode with a preview of the JOB and in the Direct mode on which you directly enter each value, which is related to the RTM (Rotary Tool Module).
Page 71 PC Controller Setting Name Function Next Switches the Wizard screen to the Direct screen. Exit Finishes a JOB programming and returns to the main screen. Document preview Displays a preview of the whole part of a ﬁ nished product. Displays a JOB setting that cannot be processed with an error or error/warning a warning mark.
Page 72 PC Controller Setting Click Create a new job and then Wizard on the main screen. Select Unit Select a unit of values to enter out of mm or inch. If you select inch, values entered in inches are converted to ones in mm and displayed. REFERENCE •...
Page 73 PC Controller Setting 3. Select a module from the Slot 3 box. Standard module Slitter module RTM (Rotary Tool Module) 4. If you have selected RTM (Rotary Tool Module), select tools for the right side and the left side. Perf.: Perforation tool Micro: Micro perforation tool Score: Score tool JOB No.
Page 74 PC Controller Setting Document Size Select the document size from the Document size box. REFERENCE Select Manual entry when processing custom-size documents. Enter the width and the length of the document. Layout Finished size Enter the width and the length of the ﬁ nished product. Number of cards Enter the number of the ﬁ...
Page 75 PC Controller Setting Gutter Make settings for Lead trim (the lead margin cut), Side trim R (the right margin slit), Gutter slits, and Gutter cuts. 1. Enter values in each box. REFERENCE If you have selected Center in step 9, you cannot manually enter values for Lead trim (the lead margin cut) or Side trim R (the right margin slit).
Page 76 PC Controller Setting Non standard positions: Add: Adds a crease to a designated position. The added crease position is displayed on the list below. * A crease position is set according to a ﬁ nished product size. Edit: Enables you to change a selected crease position on the list.
Page 77 PC Controller Setting 2. Click the Tool type box and select a rotary tool out of Perf. (perforation tool), Micro (micro perforation tool), and Score. • Lengthwise even Perforates a document lengthwise evenly. 1. Enter a value for at which perforation position the rotary tool processes with the NUMERIC keys or by clicking + or -.
Page 78 PC Controller Setting • Crosswise Perforates a document crosswise. This is available when both of RTM (Rotary Tool Module) and CPM (Cross Tool Module) are available. 1. Enter values of the distance between the lead edge of the ﬁ nished product and the processing start position of the rotary tool for A and the distance between the right edge and the processing position of the rotary tool for B...
Page 79 PC Controller Setting 2. Click the Tool type box and select a rotary tool out of Perf. (perforation tool), Micro (micro perforation tool), and Score (score tool). Click Apply. • L angle Perforates a document in a L-shape so that a card is made at a corner.
Page 80 PC Controller Setting • T shape Perforates a document widthwise and then lengthwise to divide it into two or three pieces. This is available only when both of RTM (Rotary Tool Module) and CPM (Cross Tool Module) are available. 1. Click the Layout box and select at which position the document is processed out of Top and Bottom.
Page 81 PC Controller Setting 2. Enter a value of the widthwise distance between the right side edge of the document and the processing start position of the rotary tool for A and a value of into how many pieces the document is divided for C. 3.
Page 82 PC Controller Setting 3. If you have selected Manual in step 2, enter a value for Position with the NUMERIC keys or by clicking + or -. 4. Y Start position Stop position (lengthwise) Click the Start Position box and select a processing start position (lengthwise) of the rotary tool out of Manual, 0, 1/2, 1/3, 2/3, 1/4, 2/4, 3/4, and 4/4.
Page 83 PC Controller Setting 8. In similar ways to steps 5 and 7, enter values for the start position and the stop position (lengthwise) of the rotary tool. Then click Add. 9. The added start position and the stop position are displayed on the list below. Check the contents.
Page 84 PC Controller Setting Function settings Click the Function settings tab. Air knife Compressed air is blown out from the front to the corner of a document. This prevents a double feed. To use this function, select On. If not, select Oﬀ . Select Oﬀ...
Page 85 PC Controller Setting Cut trim setting The lead margin, the trail margin, and any gutter cuts are chopped up and dropped into the waste box. Select Full bleed mode, No bleed mode, or Process all. Full bleed mode : The lead margin and the trail margin are chopped up and dropped into the waste box.
Page 86 PC Controller Setting Cutter speed Select speed of cutting a document out of Fast or Slow by clicking + or -. REFERENCE If it fails to cut the document with Fast, select Slow. Trail cut mode This function sets whether dummy cut for the trail margin is processed or not.
Page 87 PC Controller Setting If you click Exit, the message as shown on the right appears. Click Yes to ﬁ nish the JOB setting without saving the entered values. Clicking No returns to the previous screen. The Direct screen appears. Check the details of the JOB. To change the settings, click the text box of the item to change and re-enter a value for it.
Page 88: Direct
PC Controller Setting Direct Name Function Modules Displays modules installed in slot 2 and slot 3. JOB info Enter a JOB number, a JOB name, and a category name. Document size Select a document size. Set a position and a width of a REG mark (a side mark and a lead REG mark mark).
Page 89 PC Controller Setting Click Create a new job and then Direct on the main screen. The Direct screen appears. The value limit appears on the lower right side of the screen. Refer to it when programming a JOB. REFERENCE Clicking the icon displays the NUMERIC keys, with which you can enter numerical values instead of using a keyboard.
Page 90 PC Controller Setting 2. If you have selected RTM (Rotary Tool Module), select a rotary tool on the left side from the Tool type box. Perf.: Perforation tool Micro: Micro perforation tool Score: Score tool Select a rotary tool on the right side from the Tool type box as well.
Page 91 PC Controller Setting JOB name Enter a JOB name in the JOB name box. You can enter up to 50 characters and/or letters. REFERENCE Usable characters and letters; Alphabetical letters (A to Z, a to z) Numerals Symbols Category Select a category in which to save the JOB from the Category box.
Page 92 PC Controller Setting REG mark type Select and click Standard or Bold mark width. (This is available only when you have entered values for Side mark and Lead mark in steps 10 and 11.) Select On if you use the REG mark reading function. (This is available only when you have made settings in steps 10 to 12.) Slit...
Page 93 PC Controller Setting Crease Click each Crease box and enter the distance from the right edge of the document to the crease position with the NUMERIC keys. Press the Enter key to set the value. You can set up to 20 creases. Entering 0 ﬁ...
Page 94 PC Controller Setting RTM Slot 2 Y1 1. Enter the distance from the lead edge of the document to the On position (processing start position) of Y1 (Pattern 1 in the Y direction). REFERENCE On position: A position displayed as ↓ when a JOB is programmed on the control panel (Y1 On = Y1↓, Y1 Oﬀ...
Page 95 PC Controller Setting 2. Enter the distance from the lead edge of the document to the Oﬀ position of Y1 (Pattern 2 in the Y direction). 3. In similar ways to 23-1 and 23-2, enter values for Y2 to Y6. Entering 0 ﬁ...
Page 96 PC Controller Setting ● Function Clicking the Function icon displays the function settings for the selected JOB. 1. The function settings for the JOB are displayed. Check the settings and click OK. Clicking Cancel returns to the previous screen without changing the settings.
Page 97 PC Controller Setting REFERENCE If you try to overwrite a locked JOB, the message as shown on the right appears. Click OK. ●Saving a JOB on a computer See Chapter 5 PC Controller Setting - Programming a JOB - ● Saving a JOB on a computer in the DC-618 PC Controller Instruction Manual.
Page 98: Retrieving And Processing A Saved Job
Retrieving and Processing a Saved JOB This section describes the procedure for retrieving a JOB saved in the DC-618 or on a computer and processing it. Name Function Jobs saved in PC Opens a JOB saved on a computer. Job detail viewer Displays a list of JOB ﬁ...
Page 99: Setting Default Values For A Job
Setting Default Values for a JOB This section describes the procedure for setting default for a JOB to be programmed, which is related to the RTM (Rotary Tool Module). Name Function Make default settings for the PC Controller. The other functions Setting are for a service person use only.
Page 100 Setting Default Values for a JOB Click the Option module tab. To set RTM (Rotary Tool Module), which is used frequently, as default, select RTM (Rotary Tool Module) from the Slot 2/Slot 3 box under Default setting. Select tools from the Tool left box and the Tool right box. To set RTM (Rotary Tool Module) in Slot 3 as default, follow steps 3 to 4.
Page 101: Function Settings
Function Settings This section describes the procedure for displaying the Function settings screen on the main screen to check or change function settings for a JOB, which is related to the RTM (Rotary Tool Module). Click Function settings on the main screen. The Function settings screen appears.
Page 102: Adjust
Function Settings 3. Select each tool for Slot 2 or Slot 3 from the Tool left box and the Tool right box. Click OK when the setting is completed. Clicking Cancel returns to the previous screen without changing the settings. Adjust Click the Adjust tab.
Page 103 Function Settings When the setting is completed, click OK. To save the settings for Function settings in the DC-618, click Yes. The settings for Function (→P.88 ) set for each JOB are not overwritten.
Page 104 MEMO...
Page 105 Chapter Troubleshooting This chapter describes what to do when an error has occurred and how to deal with document jams and error messages................If Messages Appear ............If a Document Jam Has Occurred ............J05 CHECK MSM/SLOT2 ......... J06- * CHECK CUTTER/CREASER/SLOT1/2/3 .................
Page 106 If Messages Appear If an error has occurred, ﬁ gures and messages appear on the touch panel. Conﬁ rmation messages may also appear. In such cases, follow the procedure below to clear the error. ● Display on the touch panel An arrow points at the position where the error is occurring in the ﬁ...
Page 107 If a Document Jam Has Occurred WARNING • Do not touch the tool. Doing so may cause injury. • Before removing the jammed document, make sure that the machine is fully stopped. Use the pliers that came with the machine to prevent your hands or ﬁ ngers from being caught in the machine.
Page 108 If a Document Jam Has Occurred Press the STOP key to clear the error. The DC-618 is reset and the error message is cleared. If you cannot remove the jammed documents in the procedure above, follow the procedure below. ● When removing the document from the slot section: Open the top cover.
Page 109 If a Document Jam Has Occurred Grasp the handle to take out the modules in slot 1, slot 2, and slot 3 by lifting them up. Remove the jammed document with the pliers and so on. Install the modules removed in step 3 to their original positions in slot 1, slot 2, and slot 3 according to the positioning pins.
Page 110 If a Document Jam Has Occurred Close the top cover. Top cover...
Page 111 Chapter Daily Maintenance This chapter describes daily maintenance of the product................Daily Maintenance...
Page 112 Daily Maintenance Clean the product periodically to maintain its performance. WARNING ● Before cleaning, be sure to turn the power OFF, wait until the machine cools oﬀ and unplug the power cord. Otherwise, ﬁ re or electric shock may occur. ●...
Page 113 Chapter Speciﬁ cations This chapter lists the speciﬁ cations................Speciﬁ cations...
Page 114 Uncoated, Coated, Laminated (laminate thickness: 10 μ or less), Paper type UV coated Slot 2 and/or Slot 3 * When using 1×RTM-08 only, RTM-08 is used on Slot 2 (OMK-13 is Module slot required on DC-618). * When using RTM-08/PFM-04/CPM-08 on Slot2, RTM-08 can be used on Slot 3.
Page 116 4-1-6 Oyama, Chuo-ku, Sagamihara-shi, Kanagawa 252-5280, Japan TEL: +81-42-775-3602 FAX: +81-42-775-3606 E-mail: info@duplo.com Z1-Y1171 2020.06...