Priorclave RSC Installation And Operating Manual

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Priorclave Manual: 28138723-EN

Model(s) Covered

Filename & Path

Date of Issue

Last Update

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Date Superseded

First Serial No Covered

Last Serial No Covered

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Modification History

Date

30/07/2014

RSC 3 Bolt Steam heated

models – add supplement for

steam generator if required

H:\Technical\MANUALS\Man

ual System\28138723-

EN.docx

30/07/2014

31st July 2014

3864

Modification

Manual Created -

30 July 2014

Priorclave

Installation and

Operating Manual

Large Rectangular Section Steam

Heated Priorclave Laboratory

Autoclaves

Author:

Tony Collins

Version:

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Page 1 Priorclave Manual: 28138723-EN 30 July 2014 RSC 3 Bolt Steam heated Model(s) Covered models – add supplement for Priorclave steam generator if required H:\Technical\MANUALS\Man Installation and Filename & Path ual System\28138723- EN.docx Operating Manual Date of Issue 30/07/2014 Last Update...
Page 2 30 July 2014 Priorclave Manual: 28138723-EN This page is deliberately blank...
Page 3 Priorclave Manual: 28138723-EN 30 July 2014 Installation and Operating Manual Large Rectangular Section Steam Heated Priorclave Laboratory Autoclaves...
Page 4 30 July 2014 Priorclave Manual: 28138723-EN This page is deliberately blank...
Page 5: Introduction
Introduction Introduction Priorclave autoclaves are a range of general-purpose laboratory autoclaves intended primarily for media preparation, the making safe of ordinary laboratory and pathological waste and other apparatus sterilisation purposes. The autoclaves are manufactured to a high standard and feature a number of patented innovative design features.
Page 6: Table Of Contents
Contents Contents Introduction ..................................1 Notices and Important Information..........................5 Symbols used on the product and in this manual and their meanings ............... 5 General Safety Instructions ............................6 Important Notices and Warnings ..........................7 EC Declaration of conformity ............................. 10 Layout Diagrams ................................
Page 7 Contents Vacuum Options ................................ 34 Multi Program Memory Options ..........................35 Closing the pressure door ............................36 Starting a cycle ................................36 Vent button................................37 During the process time............................37 Power loss during a running cycle..........................38 Cooling ..................................
Page 8 Contents Monthly Maintenance ............................... 56 Bi-Annual Maintenance ............................. 57 Maintenance Log: ................................58 Equipment Specification Tables ............................. 60 Circuit Diagrams and Pipe-Work Schematics ......................... 61 Output Board Designations ............................61 Wiring Diagrams & Schematics ..........................62 Pipe-Work Diagrams & Schematics ........................... 65 Other Items Fitted .................................
Page 9: Notices And Important Information
Notices and Important Information Notices and Important Information Symbols used on the product and in this manual and their meanings WARNING: Mechanical Hazard In this manual, warnings draw attention to the potential for Danger to personnel up to and including risk of severe injury or death.
Page 10: General Safety Instructions
Notices and Important Information Refer to Manual General Safety Instructions  All cleaning and servicing requires the autoclave to be isolated from the power source and disconnected.  This equipment weighs in excess of 18kg (40Ibs) and requires at least 2 persons to lift. ...
Page 11: Important Notices And Warnings
Always wear gloves, a facemask and adequate protective clothing when unloading an autoclave and ensure that the workload does not exceed safe limits. Priorclave are pleased to arrange training for operators in the use of their autoclaves at a small extra charge.
Page 12 Priorclave Ltd. cannot be held responsible for hazards or damage resulting from work carried out on the pressure system by untrained or unauthorised personnel. If in doubt please contact Priorclave Service or your nearest authorised dealership.
Page 13 Notices and Important Information Priorclave Ltd. 129 /131 Nathan Way West Thamesmead Business Park London SE28 0AB Environmental Conditions This equipment has been designed for safe operation within the following environmental conditions:  Indoor Use.  Altitude up to 2,000 M (~ 6500 feet).
Page 14: Ec Declaration Of Conformity
Equipment Description Priorclave Laboratory autoclaves – RSC series, with Tactrol microprocessor control system. Model Numbers PS/RSC/EH450 and PS/RSC/EH700. For direct steam heated variants substitute S for E. All models may be suffixed DBL to denote double entry versions. Conformity Data...
Page 15: Layout Diagrams
Layout Diagrams Layout Diagrams Layout Diagram Autoclave Pressure Steam Generator On/Off Gauge switch (If fitted) Upper “Red” Safety Door Hand-Wheel Control Panel (For detail see control Access to Cable Ports panel layout diagram) Central ‘Black’ Handwheel Lower “Black” Door Lock Hand-Wheel Steam Generator (if fitted) Pressure Gauge...
Page 16: Control Panel Details
Layout Diagrams Control Panel Details Door Button & Indicator Time Display & Setting Buttons Cycle Progress Display Program Buttons & Indicators (Optional) Vent Button & Indicator Printer (Optional) Start Button & Indicator Setting Lock Keyswitch (Optional) Option Setting Buttons & Indicators Thermal Lock Keyswitch Temperature Display &...
Page 17: Operating Summary
Before proceeding please check the specification sheet at the front of this manual to establish which options and accessories, if any, are fitted to your Priorclave. This will determine whether you will need to read the instructions for these options later in this manual.
Page 18 Operating Summary Wait during the ‘Hold’ display until there is a bleep and the ‘Door’ indicator illuminates. Keep the key held and press the ‘Door’ button once to unlock the door. The key-switch can now be released and the door opened as above. If the key is released at any stage the procedure must be repeated to open the door and reset the display.
Page 19: Positioning
This equipment weighs in excess of 18kg (40Ibs) and requires at least 2 persons to lift. Reference should be made to your in-house procedures for heavy lifting before attempting to move unpack or lift Any shortages or damage must be reported to Priorclave within 7 days of delivery. Positioning When positioning the autoclave consideration should be given to proper access for servicing and maintenance purposes.
Page 20: Provision Of Space And Access For Accessories
Positioning A space to the rear of the autoclave of up to 300mm can be required to accommodate pipe-work connections. This will reduce for more simple installations such as autoclaves without vacuum systems. For autoclaves with exhaust filters a space of at least 500mm should be allowed at the rear of the autoclave.
Page 21 Positioning mounted units if there is not sufficient space available in the autoclave location and in such cases consideration should be given to where the condenser is to be located as it may not be practical to site this to the rear of the autoclave. Drain condensers may operate at high temperature depending on final settings, and effectiveness of the cooling water supply.
Page 22: Installation
If a cable and plug are not fitted then your Priorclave can be wired for single and three phase supplies is as shown in the diagram below.
Page 23: Drainage And Exhaust Gas Ventilation
Installation Drainage and Exhaust Gas Ventilation General Autoclaves used for processing laboratory waste must be provided with a drainage connection as described below. This is a requirement of British Standard 2646. A connection will also be required if the autoclave is fitted with any freesteaming or vacuum options. The hazard groups below are as defined by the Advisory Committee on Dangerous pathogens as published in Categorisation of Pathogens According to Hazard and Categories of Containment.
Page 24 The drain and vent pipe should be in place prior to commencement of installation by Priorclave. It will then be possible to make connections from the autoclave directly into the drainage services provided.
Page 25 It is Priorclave’s preferred policy to direct the safety valve outlet to discharge to the floor at the rear of the autoclave. Some establishments prefer safety valve outlets to be piped to a high level outside the building.
Page 26 Installation Autoclaves with water tanks and drip trays A separate drain is required for the connection of water tank and drip tray outlets. This may be a common connection to the same drainage system as above, but in such cases a sufficient level of isolation (such as a deep trap) is required to prevent the cross flow of steam between the drains.
Page 27: Other Services
The diagram overleaf shows a typical, but by no means definitive example of a reducing valve and trap set arrangement, which could be used to serve a single autoclave. Priorclave can provide assistance in planning a steam arrangement for a whole suite of autoclaves if required.
Page 28 Installation In the case of removal of an existing autoclave consideration should be given to which parts of the steam supply are integral to the old autoclave. It is possible that some parts may need to be retained, and re-mounted to suit the new autoclave. H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 29 Installation General All water supplies should be terminated on the wall to the rear of the autoclave, at a point within one metre of the point of connection to the autoclave. In hard water areas it will be necessary to use softened water for the supplies to the autoclave to prevent scaling of the autoclave vessel and heating elements.
Page 30: Initial Commissioning
Full Commissioning and Performance Qualification If you are having the unit commissioned by a Priorclave technician this will be a simple matter of checking for correct installation, checking that all functions are operating correctly, and familiarising you with the autoclave. There are, however some benefits that can be gained from having your Priorclave commissioned to suit your particular loads and requirements.
Page 31 Setting thermal lock release temperature to suit your particular load, to eliminate unnecessary cooling time whilst ensuring safety. If you feel that any, or all of the above would be of use to you then please contact Priorclave Service. H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 32: Operation
Operation Operation Before using your Priorclave for the first time check that the circuit breakers and the isolator (at the back of the autoclave) are switched on and that the water supply (if required) is available and turned For Steam Heated models, check that the steam supply (or Internal steam generator if fitted) is ON and that there is sufficient pressure (3 to 3.5 Bar) to run a cycle.
Page 33: Loading Trolleys And Cassette (Optional)
Operation Release the locking castors before pulling the trolley away from the front of the autoclave. Great care should be taken when loading and unloading bulk loads with an autoclave trolley. Manual handling regulations should be observed at all times. Loading Trolleys and Cassette (Optional) Standard Loading Trolley The Trolley has been manufactured for loading baskets or containers onto the lower shelf of the...
Page 34: Loading
Tests have shown that the depth of un-perforated discard containers should be no greater than 180mm (7”) for effective air displacement from the load. Suitable containers are available from Priorclave. Settings. Once the autoclave has been satisfactorily loaded the controls should be set for the process cycle that you require.
Page 35 Automatic Free-steaming function will perform this function automatically if the option is selected. If you have an interest in any of the options mentioned above, which can quite easily be retro-fitted, please contact Priorclave. In conclusion, when setting up the autoclaving cycle a large safety margin should be allowed within the settings.
Page 36: Automatic Timed Free-Steaming
Operation models) pressing the appropriate key will result in a visual and audible fault being signalled and the function will not be selected. Automatic Timed Free-Steaming What is free-steaming? Incorporating a period of free-steaming into a cycle can improve air removal in difficult loads and/or reduce temperature lag between the load and the autoclave, reducing process time at higher temperatures.
Page 37: Load Sensed Process Timing
Load Sense Temperature Probes The load sensed process timing option utilises a temperature probe connected directly to the main processor board. Replacement temperature probes are available from Priorclave. See Maintenance - for details on temperature probe replacement. Rapid Cooling On most models a fan is fitted into the bodywork of the autoclave to direct cool air over the autoclave vessel, however on some models cooling is effected by cooling coils, a full or partial cold water jacket or a combination of both systems.
Page 38: Media Warming
It is strongly recommended that to achieve optimum performance from Priorclaves fitted with vacuum options that commissioning and/or load validation tests are carried out by a trained Priorclave engineer. If no particular programs have been specified your autoclave will be factory set with the...
Page 39: Multi Program Memory Options
The indicators on the left are for programs 1 to 5 and those on the right for programs 6 to 10. If the Priorclave has been specified with a five program memory only the first five programs will be active.
Page 40: Closing The Pressure Door
Operation When the program memory option is fitted a three-position setting lock keyswitch is fitted. These setting positions allow different levels of access to settings as follows. Position 1. Only the currently selected program can be run. Program settings cannot be changed. Position 2.
Page 41: Vent Button
Operation Once a cycle has been started the function selection settings cannot be changed; attempting to do so will cause a fault to be signalled. If changes are required the cycle should be aborted by pressing the start button again. Pressing the Free-steam Button during the freesteam part of the cycle will give an indication of free steam time remaining as a flashing display in the timer window.
Page 42: Power Loss During A Running Cycle
Operation Power loss during a running cycle. Loss of power to the autoclave whilst the cycle is running can have one of two outcomes, depending on the stage of the cycle at which the power loss occurs: If the power loss occurs at any point before completion of the sterilizing stage of the cycle (process time) then the error code F006 will be shown in the temperature indicator and the cycle will be stopped.
Page 43: Cycle Complete
Operation close procedure using the thermal lock override key. Operation will return to normal as soon as the next cycle is completed satisfactorily Cycle complete When cooling to the ‘thermal lock deactivation temperature’ is complete, the complete indicator will illuminate, and the autoclave will emit a bleep for a short time (about 10 seconds). If the Cooling System is selected it will automatically switch off at this point.
Page 44: Operation With Options & Accessories
Operation with Options & Accessories The following descriptions detail how to operate and gain maximum benefit from the options and accessories that may be fitted to your Priorclave. Setting Lock Keyswitch Option Fitted on Priorclaves without program memory to give an optional level of security this keyswitch has two settings only, which are equivalent to positions 1 &...
Page 45 The paper roll carrier is mounted on the rear of the printer front panel and will swing out from the main body for ease of roll changing. Always use the correct paper. Suitable paper is available from Priorclave Service or your local distributor.
Page 46: Serial Interface
Unless specified otherwise before delivery of the autoclave or set up during the commissioning process the Media cooling function is set to operate by default with program 1. It can easily be re-set to operate on different programs by a Priorclave Engineer or your local approved Priorclave representative.
Page 47: Chart Recorder / Data Recorder / Data Logger
Operation with Options & Accessories Delayed start cooling (both lights lit on the cooling button) may be required if excessive media volume losses during cooling are observed. Chart Recorder / Data Recorder / Data Logger If fitted, the recorder power input is connected directly to the autoclave in such a way that the recorder will only operate during the autoclave cycle, i.e.
Page 48 Automatic Leak Test program If ordered the leak test program will be set up by a Priorclave trained technician and set up as one of the programs in the program memory. When this program is selected and run a leak test will be performed instead of a normal cycle.
Page 49: F Integrator Function
Operation with Options & Accessories Bowie Dick test This is set up during commissioning by a Priorclave trained technician. It will normally be set in connection with a drying cycle. All programs set to be Bowie Dick test programs will be identical to normal cycles with the exception that at cycle complete “Bowie Dick test Complete”...
Page 50: Changing Date & Time
Changing Date & Time Changing Date & Time A number of additional control system settings can be accessed via a “Hidden Menu”. To access these settings turn & hold the thermal lock key in the override position. Press the time up or down keys.
Page 51: Warning Indicators & Fault Codes
F000 appears it may be cleared by the method described below. If the fault code will not clear, or continues to re-appear then the user cannot correct the fault. In such a case please contact Priorclave service or your local Priorclave approved service agent.
Page 52 Warning Indicators & Fault Codes F010 Air detector input activated. If fitted the air detector system has detected an over pressure condition symptomatic of excess air remaining in the load. F011 Printer Timeout / Malfunction. The control system has not received confirmation from the printer within its pre-set timeout.
Page 53 Warning Indicators & Fault Codes This page is deliberately blank H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 54: Fault Finding & Rectification Guide
Fault Finding & Rectification Guide Fault Finding & Rectification Guide Symptom Possible Cause Possible Solution No Power Power switched off at isolator Check Circuit Breaker Tripped Call Engineer Electrical Failure Call Engineer Emergency Stop Button in (if fitted) Release Emergency Stop Cycle does not commence when start Door is not closed properly Open &...
Page 55 If you have any doubts or If you do not feel competent to carry out any of the above procedures then do not hesitate to call Priorclave Service on 020 8316 6620 or your nearest Priorclave approved service agent.
Page 56: Steam Table
Steam Table Steam Table Steam Generators Autoclaves (where fitted) Temperature Pressure (Bar) Temperature Pressure (Bar) 0.00 0.20 0.43 0.69 147.5 0.99 1.06 1.13 153.5 1.25 1.35 1.55 1.70 1.86 2.04 2.21 2.40 2.60 Correct Correlation between Temperature and Pressure shows correct operation of the autoclave and that air purging is satisfactory.
Page 57: Notes
Notes Notes H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 58 Notes Notes - Continued H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 59: Routine Operator Maintenance
Ensure that any electrically locked doors are open before disconnecting power. In the event of any difficulty or doubt about any maintenance or service procedure contact Priorclave Limited or your nearest Priorclave approved agent or supplier immediately.
Page 60: Monthly Maintenance
Routine Operator Maintenance Door Closure Bolts To ensure a free action of the closure bolts they should be kept lubricated and free from dirt. The threads of the bolts and the threaded holes in the header ring should be thoroughly cleaned and then lubricated with high melting point grease.
Page 61: Bi-Annual Maintenance
Maintenance Log. The pressure gauge and control system fitted to Priorclave are extremely reliable instruments and as such are unlikely to produce false readings. Therefore it is more likely that any deviation from the values given in the steam table is caused by incorrect air purging etc.
Page 62: Maintenance Log
Routine Operator Maintenance Maintenance Log: Date Comment Comment Noted by Type H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 63 Routine Operator Maintenance Date Comment Comment Noted by Type H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 64: Equipment Specification Tables
Equipment Specification Tables Equipment Specification Tables Priorclave Large Capacity Rectangular Section Laboratory Autoclaves Where the vacuum model is not listed separately the weight of the vacuum models is shown. For steam models substitute E with S Intended use. Principle uses: Preparation of Laboratory growth media and sterilization of laboratory waste prior to disposal.
Page 65: Circuit Diagrams And Pipe-Work Schematics
Other Items Fitted Circuit Diagrams and Pipe-Work Schematics Output Board Designations Output Board 1 FUNCTION Output Board 2 FUNCTION Output Board 3 FUNCTION H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 66: Wiring Diagrams & Schematics
The following Circuit Diagrams show the wiring configuration for the standard models and in addition for the more popular options and accessories. For Options and Accessories not covered by these standard drawings supplementary drawing sheets will be issued and these should be included within the manual and/or are available from Priorclave. (info@priorclave.co.uk) H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 67 Other Items Fitted H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 68 Other Items Fitted H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 69: Pipe-Work Diagrams & Schematics
The following Circuit Diagrams show the wiring configuration for the standard models and in addition for the more popular options and accessories. For Options and Accessories not covered by these standard drawings supplementary drawing sheets will be issued and these should be included within the manual and/or are available from Priorclave. (info@priorclave.co.uk) H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 70 Other Items Fitted H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 71: Other Items Fitted
Other Items Fitted Other Items Fitted H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 72 Other Items Fitted H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 73 Specification Sheet Attention: Priorclave Service 129-131 Nathan Way Please read the manual before attempting to operate your Priorclave. West Thamesmead Business Park Connection to the wrong power supply could lead to an expensive and London SE28 0AB unnecessary call out.
Page 74 Specification Sheet Additional Options & Accessories Supplied & Fitted: H:\Technical\MANUALS\Manual System\28138723-EN.docx...
Page 75 Please complete the details below and return by fax or email within 14 Priorclave Service days of delivery of your Priorclave Laboratory Autoclave. You will then be registered as a Priorclave user and your 12month* Parts 129-131 Nathan Way West Thamesmead Business Park and labour warranty will commence from the date entered below.
Page 76 H:\Technical\MANUALS\Manual System\28138723-EN.docx...