Hysolis Apollo 5K User Manual

Portable solar power station
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User Manual
Portable Solar Power Station
Apollo 5K

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Summary of Contents for Hysolis Apollo 5K

  • Page 1 User Manual Portable Solar Power Station Apollo 5K...
  • Page 2: Table Of Contents

    Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety .
  • Page 3: Introduction

    . Please feel free to AC OUTPUT AC OUTPUT MAX 20A contact us at Hysolis .com if you have any questions . Enjoy using your Hysolis Apollo 5K, and may it positively affect your future endeavors! The product has the following features: •...
  • Page 4: Safety

    Safety All personnel engaged with installation, use, or maintenance of this product must read, and understand the information in this manual . Please contact customer service if there are any questions before operating this product . WARNING • Inserting foreign objects into any of the product’s port or ventilation holes may cause an electrical shock and result in death or serious injury .
  • Page 5: Initial Inspection

    DC charging cable AC OUTPUT AC OUTPUT MAX 20A • PV charging cable • User Manual Report any damage to the product to the dealer and carrier . Contact Hysolis customer service regarding any missing items: Phone: 1-858-308-2628 Email: support@hysolis .com...
  • Page 6: Product Features

    Product Features 4.1 Top View Wireless Charger Note: The wireless charger can be used to charge compatible electronic devices . Fig. 4 . 1 Top view of product 4.2 Front Panel 2 . 12VDC Output 5210 Sockets (MAX 2A) 3 . 12VDC Output Anderson Plug (MAX 30A) 12VDC ON/OFF...
  • Page 7: Back Panel

    4.3 Back Panel 10 . 120V AC Input Port LP-28 (MAX 30A) 11 . Inverter Reset Switch 110V/120V 120V~450V DC 12V/24V 12 . AC Output parallel MAX 35A MAX 5000W MAX 10A AC INPUT SOLAR INPUT DC INPUT communication port (For AC output parallel set up) 13 .
  • Page 8: Homepage Ui Touchscreen

    4.4 Homepage UI Touchscreen 11/15/XXXX 15:15 Home 2560 W 2560 W AC Load AC ON S e t t i n g s 2500 W 120VAC 120 W 330 W 10 0% D a t a 12VDC DC Load DC OFF W a r n i n g s INV.
  • Page 9: Installation

    . For all configurations, please consider the rated amperages of power sources, total loads, wires, and the Apollo 5K . Do not exceed limits . The Apollo 5K has a neutral-ground bond . This is preferred for most off-grid applications .
  • Page 10: General Installation Guidelines

    5.2 General Installation Guidelines The Apollo5K involves connecting the wires from your home circuit breaker box to the Apollo5K Sub Panel (Optional Purchase) . Installation must be performed by a qualified technician . During transport, the unit may have warmed or cooled outside of its working temperature range .
  • Page 11 5 .3 . 1 Single Unit: 120V AC Input Table 5 . 1 : Acceptable 65V~140VAC (for home appliances) Requirements for 120V Voltage Range 95V~140VAC (for computers) AC input power parameters Frequency 60Hz / 50 Hz (auto sensing) Maximum 30A (3,600 watts) Current Table 5 .
  • Page 12 Fig . 5 .5 OUTLET PORTS Requirements for 120V AC outlet ports . 12VDC ON/OFF MAX 30A 5V 2.4A 5V 2.4A 12VDC QC 3.0 PD60W AC OUTPUT AC OUTPUT MAX 20A Fig. 5 .5 5 .3 .3 Single Unit: DC Input Table 5 .3 Acceptable Voltage Range 12VDC or 24VDC Requirements for DC...
  • Page 13 5 .3 . 4 Single Unit: DC Output Table 5 . 4 Wireless Charger Max 20W Requirements for the DC output 12VDC Output Anderson Plug Max 30A ports and parameters 12VDC Output Cigarette Lighter Socket Max 10A 5VDC Output USB / TYPE C Charger Max 100W 12VDC Output 5210 Sockets Max 2A Table 5 .4 Fig .
  • Page 14 370W x N Panels in series • 4≤ N ≤ 10 PANEL 1 PANEL 2 PANEL 3 PANEL N Fig 5 .8 Shows the PV (solar) input port (Voc . Range 120VDC~450VDC, Max . 4,000W/20A) . Fig 5 .8 200W x N Panels in series • 7≤N ≤ 20 PANEL 3 PANEL 4 PANEL 5...
  • Page 15: Multi-Unit Setup

    3-phase power supply . Important! Additional accessories are needed for setting up the Apollo5K multi-unit system . They may be supplied by a qualified electrician . Hysolis split-phase and single-phase parallel accessories are available for purchase . Table 5 .6 summarizes the possible configurations of multi-unit setup .
  • Page 16 5 . 4 . 1 Single Phase System (120VAC) Wiring Diagrams Unit 1 Unit 2 Single Phase • 2 Units Fig . 5 . 1 0 Shows the Single phase–2 units wiring diagram Input Output Communication wires Fig. 5 . 1 0 Single Phase •...
  • Page 17 Unit 1 Unit 2 Unit 3 Unit 4 Single Phase • 4 Units Fig . 5 . 1 2 Single phase–4 units wiring diagram Input Output Fig. 5 . 1 2 Single Phase Unit 1 Unit 3 Unit 4 Unit 5 Unit 2 5 Units Fig .
  • Page 18 Single Phase 6+ Units (N≤12) Unit 1 Unit 2 Unit 3 Unit N2 Unit N1 Unit N Input Output Fig . 5 . 1 4 Shows the single phase – 6+ Fig. 5 . 1 4 units wiring diagram 5 . 4 .2 Split Phase System (240VAC) Wiring Phase 2 Phase 1 Split Phase •...
  • Page 19 Split Phase–N units (N≤6) Fig . 5 . 1 6 Phase 1 Phase 2 Shows the split P2 • Unit 1 P2 • Unit N P1 • Unit 1 P1 • Unit 1 phase–N units wiring diagram Input Output Unit 1 Unit 2 Unit 3 Unit N2...
  • Page 20 5 . 4 .3 3-Phase System (208VAC) Wiring 3 Phase • N units wiring diagram (N≤4) Fig . 5 . 1 7 Shows the Phase 1 Phase 2 Phase 3 Three phase–3 units P1 • Unit 1 P2 • Unit 1 P3 •...
  • Page 21 3-Phase • 3 Units Fig . 5 . 1 8 Three phase–3 N units wiring diagram Phase 1 Phase 2 Phase 3 P2 • Unit 1 P1 • Unit 1 P3 • Unit N P2 • Unit N P1 • Unit N P1 •...
  • Page 22 5 . 4 . 4 PV (solar) Wiring for Multi-unit Systems Important! Each unit must be with an independent solar array . Fig . 5 . 1 9 PV (solar) wiring diagram for single phase multi-unit systems Solar Array Solar Array Solar Array Input...
  • Page 23 Important! The Working Voltage should be within the Apollo’s range of 120–450 V . The tables below provides reference calculations to demonstrate the behavior of wattage, voltage, and amperage with solar panels in a series array . The examples are based on the voltage and wattage of the solar panel specifications of;...
  • Page 24 Solar Panel Working Working Total Specifications PV Array Voltage Current Power (For reference) 7 panels in series x 1 string 142 .8 V 9 .8 A 1,400W 8 panels in series x 1 string 163 .2 V 9 .8 A 1,600W 9 panels in series x 1 string 183 .6 V...
  • Page 25: Exb5K Expansion Batteries

    5.5 EXB5K Expansion Batteries NOTICE All the paralleled battery packs must be exact same specification . Mixing or using incorrect batteries may damage the whole system . The Apollo5K supports up to 16 units of expansion batteries . Connect the Expansion Battery Cable(s) to Expansion Battery Port 1 and/or 2 .
  • Page 26: Operation

    Operation The following section describes the power options and touchscreen operation of the unit . 6.1 Power-on Options There are three power options to power-on the product, these include: DC (battery), AC, and PV (solar) . Follow the steps for the appropriate power option . 6 .
  • Page 27 6 . 1 .2 AC Power AC Output icon turns ON automatically 12VDC ON/OFF 11/15/XXXX 15:15 Home 2560 W 2560 W MAX 30A AC Load AC ON S e t t i n g s 2500 W 120VAC 120 W 330 W 11/15/XXXX 15:15 5V 2.4A...
  • Page 28 6 . 1 .3 PV (solar) Power 12VDC ON/OFF 11/15/XXXX 15:15 Home 2560 W 2560 W MAX 30A AC Load AC ON S e t t i n g s 2500 W 120VAC 120 W 330 W 5V 2.4A 1 0 0 % D a t a 11/15/XXXX 15:15...
  • Page 29 6 . 1 . 4 Turn the Power OFF 12VDC ON/OFF 11/15/XXXX 15:15 Home 2560 W 2560 W MAX 30A AC Load AC ON S e t t i n g s 2500 W 120VAC 120 W 330 W 5V 2.4A 1 0 0 % D a t a...
  • Page 30: Touchscreens

    6.2 Touchscreens The touchscreens provide information or settings for operation . The Home, Data, and Warnings touchscreens provide information on the operation of the unit . The Settings touchscreens are used to customize the unit’s settings (Fig . 6 .5) . The following sections will explain each touchscreen . 11/15/XXXX 15:15 Home 2560 W...
  • Page 31 6 .2 . 1 Home Information Touchscreen When selecting the Home icon on the Homepage UI touchscreen you can find real-time information on the AC input, AC output, DC input, DC output, PV (solar) input, and the battery status . Select the appropriate icon to see the desired information .
  • Page 32 Homepage UI screen continued AC Output Back L o a d s 85 % Vo lt a g e 1 2 0 . 5 V Cu r r e nt 2 2 . 5 A Fr e q u en cy 4 9 .
  • Page 33 6 .2 .2 Data Information Touchscreens When selecting the Data icon on the Homepage UI touchscreen opens the Data menu (Fig . 6 .8) . The Data menu options allow you to see information about the product, the power generated by the different sources, and view the alert history .
  • Page 34 6 .2 .3 Warning Information Touchscreen View the current error code and time by selecting the Warnings icon on the Homepage UI touchscreen, then click the Alerts button to view the alert history screen . Click the Back button to return to the Homepage UI touchscreen . Back 20XX/11/15 A l e r t s...
  • Page 35 Warning Codes Description Audible Alarm Temperature is too High Beep three times every second Low battery Beep once every second Overload Beep once every 0 .5 second Output power derating Beep twice every 3 seconds Table 6 .2 Warning alarms information 6 .2 .
  • Page 36 Power Supply Priority Description PV power is prioritized to charge the battery . 1 . PV (solar) The utility power pass-through powers the Apollo’s loads . It also supplements battery charging (500W 2 . Utility max) when PV power is in-sufficient . The battery power will kick-in when the utility power 3 .
  • Page 37 Power Supply Priority Description The Utility Power charges the battery . 1 . Utility (AC Input) Note: The utility (AC Input) charging power is programmable for 100W - 3,000W (default 500W . ) PV power supplements the AC Charging (total 2 .
  • Page 38 Parallel Mode Settings Power Supply Phase Instructions Single Unit 120V/60Hz, 25A Single Phase 120V 60Hz 120V/60Hz, 25A x N Multi (N) Units N≤12 (Stack Power & current) Line 1, 120V/60Hz, 25A x N (Stack Split Phase P1 (Phase 1) x N Units N≤6 Power &...
  • Page 39 Display Mode Settings The Display Settings option allows you to set the Date, Time, Brightness, and sound . 1 . Selecting Date/Time: Date & Time Back (fig . 6 . 1 3) Allows you to set the date and time on the unit . Click the up and down arrows to set each setting .
  • Page 40: Product Care

    Product Care Please follow the following product care recommendations to ensure product functionality and avoid warranty issues . • Charge the Apollo5K to 50% capacity at least before shutting off and storing . • To preserve the battery health, please discharge and fully charge the unit at least once every 6 months .
  • Page 41 Issue Possible reason Solution Low battery voltage Recharge the battery The unit beeps during startup process 1 . The battery voltage is 1 . Check the battery far too low . BMS polarity connection No response after protected 2 . Recharge the battery powered on 2 .
  • Page 42: Technical Specifications

    Technical Specifications Model Apollo-5K 120VAC / 3,000W Continuous Rated AC Power (6,000W Surge) Rated voltage 51 .2VDC Battery Bank Battery capacity 5,376 Wh Battery Type Lithium / LiFePO4 High voltage protection 66 .0 VDC BMS & Inverter Low voltage protection 46 .0 VDC voltage settings...
  • Page 43: Declarations

    10.0 Declarations • Some changes may not be noticed specifically such as appearance or specifications due to the exterior material or hardware improvement of the product . • Our company shall not be liable for any damage caused by force, nature such as fire, typhoon, flood, earthquake or the user’s intentional negligence, misuse or other abnormal conditions .
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