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Schaffner Ecosine Active Sync User And Installation Manual

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USER AND INSTALLATION MANUAL
Ecosine Active Sync
Schaffner EMV AG
Nordstrasse 11e
|
4542 Luterbach
|
Switzerland
|
Main +41 32 681 66 26
|
schaffner.com

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Summary of Contents for Schaffner Ecosine Active Sync

  • Page 1 USER AND INSTALLATION MANUAL Ecosine Active Sync Schaffner EMV AG Nordstrasse 11e 4542 Luterbach Switzerland Main +41 32 681 66 26 schaffner.com...
  • Page 2 Revision: 2.1 (January 2023) English version (original instructions) The most current edition of these instructions and possible translations (PDF format) can be obtained from your contact at the Schaffner organization or at schaffner.com/downloads. Document name: User and Installation Manual Ecosine Active Sync rev2.1.pdf This document is valid for Firmware package version: V01.01.04 or higher...

  • Page 3: Table Of Contents

    6.2.2 Ecosine active sync power module FN3540 and FN3541 ..........17 6.2.3 Ecosine active sync Double Power Pack (DPP) FN3532 and FN3542 ......18 6.2.4 Ecosine active sync cabinet version (cabinet + power modules) ........20 Ecosine active sync cabinet version type code information ..... 21 Technical specification ecosine active sync power module versions ..
  • Page 4 Maximum output current by harmonics order ..........26 Temperature derating of ecosine active sync power module ....27 Temperature derating of ecosine active sync cabinet version ....27 Sync Module SYNC300A ................28 6.9.1 Technical specification for Sync module SYNC300A ............29 6.9.2...
  • Page 5 CT connection for operation of single ecosine active sync power module ......66 8.9.2 CT connection for operation of double power pack (DPP) ecosine active sync ....69 8.9.3 CT connection for operation of the sync module and multiple ecosine active sync power modules 73 8.9.4...
  • Page 6 11.1 Requirements and Setup ................. 155 11.2 Connections ....................156 11.2.1 Connection via RS485 ....................... 156 11.2.2 Direct connection via Ethernet ..................158 11.2.3 Connection via RS485 to ethernet adapter ............... 160 5/188 User and Installation Manual Ecosine Active Sync...
  • Page 7 17 Appendix A: References ............180 18 Appendix B ................181 18.1 Commissioning after longer storage ............181 18.2 Type Plate of ecosine active sync ............182 19 Appendix C: Calculation example ..........183 19.1 Commutation notches ................183 19.1.1 Commutation notches calculation example 1 ..............

  • Page 8: Version History

    Added Figure 7-3 dimension of drill pattern for wall mount Revised Group P4XX June 2018 Added Appendix 17.2 Type Plate of ecosine active sync. Corrected control response time from 300 µs (AHF Gen I) to 100 µs. Corrected height of cabinet in chapter 6.5 to: 2328mm (including top Fan and socket).
  • Page 9 Chapter 11.2: New chapter with instruction to connect ecosine active sync to an ethernet network (information previously maintained in a separate document) Document template updated to reflect the new Schaffner branding Minor corrections and clarification across the document January 2023 Cover picture updated Table 2 split in two, versions with Sync module and without.

  • Page 10: Introduction

    2.3 Naming convention In this document the acronym AHF, standing for Active Harmonic Filter, is often used in the text for easier reading. It refers to the ecosine active sync power module, Double Power Pack (DPP) or cabinet system. 9/188...

  • Page 11: General Safety Notes And Installation Guidelines For Harmonic Filters

    Do not use any line to line and line to earth. Schaffner product until you have a full knowledge of the equipment, safety notes and installation guidelines. The same applies to all warnings placed on Correct protective earthing of the equipment the filters.

  • Page 12: General Safety Notes And Installation Guidelines For Ahf Accessories

    These general safety notes refer to accessories for Active Harmonics Filters passwords to ensure that no third party might (AHF). Do not attempt to install, operate, maintain or inspect any Schaffner get access to the operating system or product and accessories until you have read through the safety notes and installation manual and reach full knowledge of the equipment.

  • Page 13: Environmental Conditions / Exclusion Of Warranty

    To increase the lifetime Schaffner provides all ecosine active sync filters with the ability to work within pollution degree 2 (PD2) and does use coated PCB’s according to IEC61721-3-3. Schaffner standard PCB construction complies with class 3C2.
  • Page 14 IEC 60721-3-3 is only applied to the coated PCB covered areas and not the entire device. The unprotected areas, such as connections, terminations and exposed magnetics, may not survive these exposure levels over time. 13/188 User and Installation Manual Ecosine Active Sync...

  • Page 15: Ecosine Active Sync Product Line Overview

    Ecosine active sync filters are connected in parallel to the load and do steadily monitor all 3-phase line currents (simplified schematic in Figure 6-1). Harmonic currents and reactive power components are reliably detected and processed in an ultra fast digital control structure.

  • Page 16: Ecosine Active Sync System Configuration

    With the below listed power module variants, optional kits and cabinet variants it is possible to build tailored ecosine active sync filters and systems. Schaffner offers power modules, optional kits and cabinets independently or ready to use filter systems integrated in cabinets.

  • Page 17: Ecosine Active Sync Power Module Fn3530 And Fn3531

    6.2.1 Ecosine active sync power module FN3530 and FN3531 FN3530 and FN3531 ecosine active sync power modules are 3-phase 3-wire power modules with 60A of mitigation current. FN3530 and FN3531 are applied to 3-phase network without neutral line. FN3530 power modules do not have the CT module included whereas FN3531 power modules come with the CT module included.

  • Page 18: Ecosine Active Sync Power Module Fn3540 And Fn3541

    6.2.2 Ecosine active sync power module FN3540 and FN3541 FN3540 and FN3541 ecosine active sync power modules are 3-phase 4-wire power modules with 60A of mitigation current. FN3540 and FN3541 are applied to 3-phase network with neutral line. FN3540 power modules do not have the CT module included whereas FN3541 power modules come with the CT module included.

  • Page 19: Ecosine Active Sync Double Power Pack (Dpp) Fn3532 And Fn3542

    6.2.3 Ecosine active sync Double Power Pack (DPP) FN3532 and FN3542 FN3532 and FN3542 are so called Double Power Packs consisting of two ecosine active sync power modules. FN3532 is applied to 3-phase 3-wire networks without neutral wire. FN3542 is applied to 3- phase 4-wire network with neutral wire.
  • Page 20 Power factor correction (inductive and capacitive compensation) Mitigation current 120A Rated neutral conductor 180Apk mitigation current Dimensions of a single unit 440 mm × 420 mm × 222mm (w × d × h) 19/188 User and Installation Manual Ecosine Active Sync...

  • Page 21: Ecosine Active Sync Cabinet Version (Cabinet + Power Modules)

    6.2.4 Ecosine active sync cabinet version (cabinet + power modules) The ecosine active sync power modules can be integrated into a cabinet and delivered as a system. The cabinet version can include up to 5 modules depending on the configuration and options defined in the typecode (see chapter 6.3).

  • Page 22: Ecosine Active Sync Cabinet Version Type Code Information

    6.3 Ecosine active sync cabinet version type code information Schaffner ecosine active sync series offers a modular solution which enables users to build tailored systems with respect to application and installation needs. Ecosine active sync power modules and options are listed in Table 1, while cabinet versions are listed in Table 2.
  • Page 23 Table 2 Ecosine active sync cabinet versions with Sync module Material description Voltage Sync Mitigation Power Mo- User inter- Protec- Certifica- (VAC) Module Current dule face tion tion FN3545-S0603WHXP 380-480 1x FN3530 HMI 7" FN3545-S0604WHXP 380-415 1x FN3540 HMI 7"...
  • Page 24 2x FN3531 None FN3545-X1204WXXP 380-415 2x FN3541 None Table 4 Ecosine active sync cabinet without module installed and cabinet accessories Designation Description Cabinet 380-480V IP54 3W IP54 Cabinet 600x600x2328 3-wire (w/o modules) 480V Cabinet 380-415V IP54 4W IP54 Cabinet 600x600x2328 4-wire (w/o modules) 415V...

  • Page 25: Technical Specification Ecosine Active Sync Power Module Versions

    6.4 Technical specification ecosine active sync power module versions Number of phases (system input) 3-phase 3-wire or 3-phase 4-wire Mains frequency 50/60Hz ± 3 Hz 3-wire: 380VAC - 480VAC± 10% Mains voltage 4-wire: 380VAC - 415VAC± 10% Inverter topology 3-level NPC topology, IGBT...

  • Page 26: Technical Specification Ecosine Active Sync Cabinet Versions

    6.5 Technical specification ecosine active sync cabinet versions Number of phases (system input) 3-phase 3-wire or 3-phase 4-wire Mains frequency 50/60Hz ± 3 Hz Mains voltage 3-wire: 380VAC - 480VAC± 10% 4-wire: 380VAC - 415VAC± 10% Inverter topology 3-level NPC topology, IGBT...

  • Page 27: Maximum Output Current By Harmonics Order

    Note: the total RMS current cannot exceed the device limit. Maximum output current vs. harmonic Harmonics (f = 50Hz) BASE Figure 6-3 Curve of maximum output current vs. harmonics Ecosine Active Sync User and Installation Manual 26/188...

  • Page 28: Temperature Derating Of Ecosine Active Sync Power Module

    6.8 Temperature derating of ecosine active sync cabinet version The rated current of ecosine active sync cabinet version is n*60A (with n = number of installed power modules in operation) when the ambient temperature is between 0°C and 40°C. Derated operation is necessary if the ambient temperature is above 40°C, the rated current reduced 3% per kelvin, and the...

  • Page 29: Sync Module Sync300A

    ▪ Simple and modular installation (wall-mount or rack-mount) ▪ Available as part of the ecosine active sync cabinet FN 3545 or as an option for later upgrade in wall-mounting or custom cabinet configurations ▪ Easy filter scalability and extension of mitigation current beyond 300 A;...

  • Page 30: Technical Specification For Sync Module Sync300A

    24 Volts and design as load (in point of limited current consumption), the sync module does not require UL approval. It is applicable for use in industrial control equipment (i.e. for listed components of category NMTR or NITW). 29/188 User and Installation Manual Ecosine Active Sync...

  • Page 31: Mechanical Dimensions Of Sync300A

    The Sync Module SYNC300X is the same device as SYNC300A but without the CT module board. It’s dedicated to additional ecosine active sync cabinet and means to be set in slave mode. It doesn’t require to be connected to a set of CT as it will get the information about currents from the sync module SYNC300A set as master in the system.

  • Page 32: Ecosine Active Sync Hmi

    6.11 Ecosine active sync HMI Ecosine active sync harmonic filters can be commissioned via the HMI touch screen. It furthermore can be used to change and monitor all filter parameters and measured values of the three-phase network, plot measurement in an oscilloscope style view and save/restore parameter sets of the complete system.

  • Page 33: Ecosine Active Sync Display Module

    6.12 Ecosine active sync display module Ecosine active sync harmonic filters can be commissioned via the display module. It furthermore can be used to change and monitor all filter parameters and measured values of the three-phase network. One display module fit for all power modules and can be used in any of the system setups, whether it is single power module, Double Power Pack or cabinet version.

  • Page 34: Rs485 Communication

    In order to guarantee the compatibility between parameter sets and AHF devices, the software version of the AHF and the software version the parameter set to be loaded must be the same. 33/188 User and Installation Manual Ecosine Active Sync...

  • Page 35: Mechanical Installation Guidelines

    7.1 Pre-Installation Guidelines 7.1.1 Receiving ecosine active sync Every single ecosine active sync power module is packed in a wooden box, additionally there are two sets of handlebars (wall-mount and rack-mount), a screw-set as well as the User and Installation manual.

  • Page 36: Lifting

    Schaffner is not responsible for any damage on the ecosine active sync device or any other device due to improper usage. Failing to respect the requirement will void the guarantee.

  • Page 37: Mechanical Installation Of Ecosine Active Sync Power Module

    7.2 Mechanical installation of ecosine active sync power module 7.2.1 Dimensions of an ecosine active sync power module Figure 7-2 mechanical drawing of ecosine active sync power module (see dimensions in Table 6 and Table 7 below) Figure 7-3 Dimensions [mm] drill-pattern for wall-mount (book and flat mounting)
  • Page 38 Dimensions of ecosine active sync power module and minimum required clearance are shown in the following tables. Table 6 Ecosine active sync power module dimensions [mm] [in] 17.32 16.54 219.5 8.64 463.5 18.25 2.20 4.41 23.5 0.93 2.36 0.12 3.15 0.79...

  • Page 39: Ecosine Active Sync Power Module Mounting Options

    7.2.2 Ecosine active sync power module mounting options Ecosine active sync power module is designed for wall-mounting installation. Two possible wall- mounting position exist, flat mounting and book mounting. The mounting brackets are mounted on the power module differently for flat mounting or book mounting, the details are presented in the following.

  • Page 40: Mechanical Installation Of Ecosine Active Sync Dpp

    7.3 Mechanical installation of ecosine active sync DPP 7.3.1 Dimensions of ecosine active sync DPP A double power pack DPP filter is composed of two single ecosine active sync power module. The dimensions as in 7.2.1 apply. 7.3.2 Mounting options of ecosine active sync DPP For Double Power Pack mounting, please install the modules next to each other horizontally, and keep the clearance distance above and below the power module as mentioned above.
  • Page 41 Figure 7-7 Wrong ways to install DPP Ecosine Active Sync User and Installation Manual 40/188...

  • Page 42: Mechanical Installation Inside Customer Cabinet

    7.4 Mechanical installation inside customer cabinet 7.4.1 Customer cabinet requirements Ecosine active sync power module up to five modules in total can also be installed in a cabinet provided by customer. To ensure the normal operation of ecosine active sync modules the cabinet must fulfill the cooling requirements mentioned below in chapters 7.4.2 and 7.5.2;...
  • Page 43 Note: the above conditions are valid only when the channel is completely sealed. A small opening can cause shortages in air flow. In consequence, the module temperature increase is unbalanced among modules and the module operation can change to derating mode. Ecosine Active Sync User and Installation Manual 42/188...

  • Page 44: Mechanical Data Of Ecosine Active Sync Cabinet Version

    Figure 7-8 mechanical drawing of ecosine active sync cabinet (see Table 10 below) The ecosine active sync cabinet has protection degree IP54. The default color of the cabinet is RAL 7035. The cabinet dimensions are as shown in Table 10.
  • Page 45 Minimum required [in] clearance [mm] Front (air inlet) 900 mm (to open the 35.43 door) Back Lateral There are no clearance requirements for back and lateral installation of ecosine active sync cabinet version. Ecosine Active Sync User and Installation Manual 44/188...

  • Page 46: Cooling Requirements Of Ecosine Active Sync Cabinet Versions

    7.5.2 Cooling requirements of ecosine active sync cabinet versions Cooling air inlet is in the front door and outlet is in the top front of the cabinet cover. Table 12 Air cooling requirement for ecosine active sync cabinet version Parameter...

  • Page 47: Electrical Installation Guidelines

    8 Electrical Installation Guidelines 8.1 Protection (Fuses, Breakers) Ecosine active sync filters must always be protected on the mains side of the filter with suitable fuses or circuit breakers. Depending on the operation mode, alternation of the load and the harmonic spectrum of ecosine active sync output current, fuses will be stressed differently.

  • Page 48: Power Module Electrical Installation

    X11: Customer IOs: Digital Inputs and outputs ▪ X12: HS-Bus Port ▪ X13: Service port RS485 ▪ X14: Ethernet / Modbus TCP ▪ X15: ModBus Daisy Chain RS485 ▪ X16: HMI/Display Module Port ▪ X-PE: Protective Earth Connection 47/188 User and Installation Manual Ecosine Active Sync...
  • Page 49 “Switch S1”. Left is OFF (0), right is ON (1). LEDs – Indication LEDs To show the status of ecosine active sync module, the color of each LED is relevant. The indications of the LEDs are listed in Table 14.
  • Page 50 ON= warning (HSB link not o.k.) Alarm/Warning • LED4 Blinking 0.5sec = overload condition Status/Notice Blinking 1sec = Standby Terminal X11 (PM) and X111 (SM) - Customer IOs: Digital Inputs and Outputs 49/188 User and Installation Manual Ecosine Active Sync...
  • Page 51 Select the function of X11.5 relay output from the list in P268 ▪ Set P269 to select the polarity of the relay X11.5, “normal open” or “normal closed”. Relay input (common) for both relay outputs Ecosine Active Sync User and Installation Manual 50/188...
  • Page 52 Figure 8-1: Logic schematic of the digital input/output terminal X11 (PM) and X111 (SM) 51/188 User and Installation Manual Ecosine Active Sync...
  • Page 53 8.10. Terminal X13 – Service port RS485 This port is mainly used for firmware updates. For further information refer to ecosine active sync service manual, available on www.schaffner.com. Terminal X14 – Ethernet / Modbus TCP HSB is used to realize data exchange and...

  • Page 54: Connection Of Ac Mains

    Always use the correct cable cross sections in consideration of cable type and type of cable mounting. To ensure UL conformity, use UL listed cable (90°C, AWG4 or larger) and suitable UL listed wire-lugs. Ensure correct grounding Insufficient grounding of ecosine active sync filter may cause malfunction of the device and its destruction. DANGER Each power module must have its own fuse protection of 100A e.g., type gL or gG (see section 8.1).

  • Page 55: Sync Module Electrical Installation

    X113: Service port RS485 – interface to Ethernet Port ▪ X114: HS-Bus #2 to power module ▪ X115: ModBus Daisy Chain RS485 ▪ X116: HMI/Display Module Port ▪ X-PE: Protective Earth Connection Ecosine Active Sync User and Installation Manual 54/188...
  • Page 56 P202 is set to “Switch S1”. LEDs – Indication LEDs To show the status of ecosine active sync power module and/or sync module, the color of each LED is relevant. The indications of the LEDs are listed in Table 14.

  • Page 57: Interconnection Between Sync Module And Power Modules

    The sync module connection needs to be done exact in the way seen on Figure 8-4, otherwise the sync module is not able to read the power modules correctly. In Schaffner’s ecosine active sync cabinet, the power modules 1 to 5 are installed from bottom to top.

  • Page 58: Ecosine Active Sync Cabinet Version Electrical Installation

    8.5 Ecosine active sync cabinet version electrical installation 8.5.1 Connecting terminal locations See detailed drawing of the lower part of the cabinet in the following pages. 57/188 User and Installation Manual Ecosine Active Sync...
  • Page 59 Terminal for connection of neutral conductors XC-PE Terminal for connection of protective earth conductors Terminal XC1 – connection of mains 3-phase input cables L1, L2 and L3 (phase A, phase B and phase C) Ecosine Active Sync User and Installation Manual 58/188...

  • Page 60: Connection Of Ac Mains

    Always use the correct cable cross sections in consideration of cable type and type of cable mounting. To ensure UL conformity, use UL listed cable (90°C, AWG4 or larger) and suitable UL listed wire-lugs. Ensure correct grounding Insufficient grounding of ecosine active sync filter may cause malfunction of the device and its destruction. DANGER Each power module has its own fuse protection of 100A e.g., type gL or gG (see section 8.1) installed.

  • Page 61: Connection Of Current Transformers

    CTs on secondary side with separable short-circuit jumpers (not in the scope of delivery) Keep the current transformers short circuited until ▪ the ecosine active sync devices are connected with these separable connecting terminals ▪ the correct wiring of the secondary circuit has been confirmed...

  • Page 62: Connection Of 3-Phase 3-Wire Devices Ct Secondary Output 5A

    Figure 8-5 Connection of 3-phase 3-wire device CT secondary output 5A 8.6.2 Connection of 3-phase 3-wire devices CT secondary output 1A Figure 8-6 Connection of 3-phase 3-wire device CT secondary output 1A 61/188 User and Installation Manual Ecosine Active Sync...

  • Page 63: Connection Of 3-Phase 4-Wire Devices Ct Secondary Output 5A

    Figure 8-7 Connection of 3-phase 4-wire devices CT secondary output 5A 8.6.4 Connection of 3-phase 4-wire devices CT secondary output 1A Figure 8-8 Connection of 3-phase 4-wire devices CT secondary output 1A Ecosine Active Sync User and Installation Manual 62/188...

  • Page 64: Current Transformers Specifications And Cable Selection

    8.7 Current transformers specifications and cable selection For correct ecosine active sync operation, three external current transformers (CT) must be connected. This applies regardless of whether ecosine active sync is used as 3 phase 3-wire or 3 phase 4-wire filter,...
  • Page 65 10A (0.5% of 2000 A) ≤ 12 A (10% of 120 A) ➩ Output power At least 1.5 VA (1 ecosine active sync) At least 3.0 VA (2 ecosine active sync in parallel operation) At least 4.5 VA (3 ecosine active sync in parallel operation) At least 6.0 VA (4 ecosine active sync...
  • Page 66 0.71 0.89 Example: With 4 meters between current transformer and ecosine active sync, the line length in the CT circuit is 8 meters. If 2.5mm² cables are used, the CT output power need to be at least 2.86VA. Table 19 Power consumption of the CT lines valid for copper wires and CT with secondary output 1A Cross Distance between current transformer and ecosine active sync vs.

  • Page 67: Current Transformer Specification For Ul Conformity

    FCL series 8.9 Connection and verification of current measurements 8.9.1 CT connection for operation of single ecosine active sync power module To ensure that currents are correctly detected, observe the specified direction of the current flow from the transformers and the correct phase assignment. The CT wiring for operation of single power module is shown below in Figure 8-9 for secondary output 5A, resp.
  • Page 68 Figure 8-10 CT (1A) wiring for single power module 67/188 User and Installation Manual Ecosine Active Sync...
  • Page 69 Figure 8-11 CT installation on load side for operation of one power module Figure 8-12 CT installation on mains side for operation of one power module Ecosine Active Sync User and Installation Manual 68/188...

  • Page 70: Ct Connection For Operation Of Double Power Pack (Dpp) Ecosine Active Sync

    The CT wiring for operation of single power module is shown below in Figure 8-9 for secondary output 5A, resp. Figure 8-10 for secondary output Figure 8-13 CT (5A) wiring for DPP, CTs connected to one module only 69/188 User and Installation Manual Ecosine Active Sync...
  • Page 71 Figure 8-14 CT (1A) wiring for DPP, CTs connected to one module only Ecosine Active Sync User and Installation Manual 70/188...
  • Page 72 Figure 8-15 CT installation on load side for operation of DPP 71/188 User and Installation Manual Ecosine Active Sync...
  • Page 73 Figure 8-16 CT installation on mains side for operation of DPP Ecosine Active Sync User and Installation Manual 72/188...

  • Page 74: Ct Connection For Operation Of The Sync Module And Multiple Ecosine Active Sync Power Modules

    The CT wiring for operation of single power module is shown below in Figure 8-9 for secondary output 5A, resp. Figure 8-10 for secondary output Figure 8-17 CT (5A) wiring for the sync module 73/188 User and Installation Manual Ecosine Active Sync...
  • Page 75 Figure 8-18 CT (1A) wiring for the sync module Ecosine Active Sync User and Installation Manual 74/188...
  • Page 76 Figure 8-19 CT installation on load side for operation of the sync module and multiple power modules 75/188 User and Installation Manual Ecosine Active Sync...
  • Page 77 Figure 8-20 CT installation on mains side for operation of the sync module and multiple power modules Ecosine Active Sync User and Installation Manual 76/188...

  • Page 78: Ct Connection For Parallel Operation Of Several Ecosine Active Sync Power Modules Without Sync Module

    For more than 2 ecosine active sync power module in parallel connection, the current transformers must be installed on load side. For installation on mains side, the usage of the sync module is mandatory.
  • Page 79 Figure 8-22 CT (1A) wiring for parallel operation up to five ecosine active sync power modules Ecosine Active Sync User and Installation Manual 78/188...
  • Page 80 Figure 8-23 CT installation on load side for parallel operation of several (>2) ecosine active sync modules FN3531 or FN3541 without sync module 79/188 User and Installation Manual Ecosine Active Sync...
  • Page 81 Note A maximum of five ecosine active sync devices may be operated on one current transformer set due to the maximum power output of the external current transformers. Usage of the sync module or additional current transformers must be installed if more than five devices are to be operated in parallel.

  • Page 82: Grounding Of The Current Transformers

    If it is necessary to ground the current transformers, then grounding should be performed in the following way: Note Grounding must be performed only once for each current transformer circuit! Figure 8-24 Grounding of the current transformers (optional) 81/188 User and Installation Manual Ecosine Active Sync...

  • Page 83: Checking Current Transformers Rotating Field

    If the current transformers are connected correctly, then the rotating field of the voltage and current is identical. If the rotating field is revolving in the opposite direction, two current transformers are reversed in the phases. Correct Wrong Figure 8-25 Checking rotating field of current and voltage Ecosine Active Sync User and Installation Manual 82/188...

  • Page 84: Checking Current Transformers Phase Assignment

    Figure 8-28 when displaying all 3 currents, on the basis of incomplete current pattern which does not have a negative current curve for each positive current curve. Wrong Figure 8-27 Phase of current and voltage is shifted through 180° 83/188 User and Installation Manual Ecosine Active Sync...
  • Page 85 The comparison of current and voltage shows that the phase shifting of current and voltage exceeds 90°. See Figure 8-29. Wrong Figure 8-29 Current transformers of phase 1 and 3 are interchanged Ecosine Active Sync User and Installation Manual 84/188...

  • Page 86: Hs-Bus Connection (Master-Slave Configuration)

    8.10 HS-Bus connection (master-slave configuration) Double Power Pack is realized by connecting two ecosine active sync power module in parallel via HS-Bus. HS-Bus enables the communication between the modules and the workload is distributed equally between the two modules. HSB communication link implements a MASTER-SLAVE point to point protocol. The MASTER device...
  • Page 87 MASTER and SLAVE devices up. Step 4: Check firmware version To read the firmware version of the ecosine active sync filter module, connect the target device with AHF viewer; under Device Parameters | 0 device specifications, the parameter with ID10 shows the present firmware version.
  • Page 88 Step 5: Master-Slave configuration In AHF Viewer ecosine active sync, under Device Parameters | 2..5 commissioning | base settings double click on parameter with ID205 (Operation Mode). Figure 8-33 Ecosine active sync DPP operation Master/Slave configuration. Table 21 Operation mode, parameter P205...

  • Page 89: Monitoring, And Commissioning

    See section 9.1.10 for more details. 9.1 HMI functions Figure 9-1 HMI 7" touch screen The HMI 7” touch screen offers the most comfortable way to interact with ecosine active sync. It offers the following features: ▪ Monitoring of the mains parameters ▪...

  • Page 90: Devices Screen

    (Power Module or Sync Module with the matching icon on bottom right of the device card), the Modbus-address number and firmware version of the device. 89/188 User and Installation Manual Ecosine Active Sync...
  • Page 91 Device can have number ranging from 001 to 255. Figure 9-4 Device screen, scan in progress Ecosine Active Sync User and Installation Manual 90/188...

  • Page 92: Parameter Menu

    By clicking on the menu icon, in the top left corner, you can access all parameter screens directly by selecting a category in the list. Some parameter categories are only visible with service level access. 91/188 User and Installation Manual Ecosine Active Sync...

  • Page 93: Parameter Screens

    Parameters without icon are read only. Some parameters are restricted to certain type of value like integer number, floating number, alphanumeric text, IP address or only pre-defined choice from a given list. Ecosine Active Sync User and Installation Manual 92/188...
  • Page 94 Figure 9-8 Parameter list category 2 - basic settings. These are read & write parameters (see the pencil icon) Some parameters are organized in sub-folder. Click on a folder card to open the sub-folder or use the parameter menu on the top left to directly reach a sub-folder parameter list. 93/188 User and Installation Manual Ecosine Active Sync...

  • Page 95: Parameter Set Backup And Restore

    Read the parameter set from the device to the HMI memory ▪ Write a set of parameters to the device that were previously saved in the HMI memory ▪ Check the parameter list before saving or restoring Ecosine Active Sync User and Installation Manual 94/188...
  • Page 96 1) Click “Read from device” to load the parameters from the currently connected device (the device name is visible on the top of the screen) 2) The list of parameters and their values will be displayed in the windows 95/188 User and Installation Manual Ecosine Active Sync...
  • Page 97 4) Choose a name for the file to be saved and click “save” again to confirm. 9.1.5.2 Procedure to restore a parameter set file to the currently connected device. 1) Click “Open” under “File actions” 2) Select a file from the list and confirm with “Open” Ecosine Active Sync User and Installation Manual 96/188...

  • Page 98: Event Log

    Scroll down to see older entries. Use the arrow on the right or swipe from the right edge to the left to reopen the menu. They are 4 different types of event: ▪ Information (in blue) ▪ Status (in green) ▪ Warning (in yellow) ▪ Error (in red) 97/188 User and Installation Manual Ecosine Active Sync...
  • Page 99 Number of operating hours of the device when the event occured Figure 9-12 event log loaded from the device 9.1.6.2 Save the event log to a file Once loaded the event log can be saved to the internal HMI memory. Ecosine Active Sync User and Installation Manual 98/188...

  • Page 100: Oscilloscope Measurement

    9.1.7 Oscilloscope measurement The oscilloscope function offers a simple way to do measurement using AHF internal sensors and CT sensors connected to the system. Open the oscilloscope from the icon on the bottom right. 99/188 User and Installation Manual Ecosine Active Sync...
  • Page 101 Measurement are saved automatically on the HMI internal memory. It’s possible to reopen the files or copy them to an USB disk using the “File operations” function in the HMI settings, disk manager tab. Ecosine Active Sync User and Installation Manual...
  • Page 102 These settings offer the most advanced options for configuring your oscilloscope. In the oscilloscope settings, you can select the channel used for triggering, as well as the trigger level and direction (e.g. trigger when crossing upward or downward). 101/188 User and Installation Manual Ecosine Active Sync...

  • Page 103: Hmi Settings

    Warning: Please consult your local IT team to configure properly the network settings according to internal rules and safety requirement and allow other machines to access the HMI from the same network. Ecosine Active Sync User and Installation Manual 102/188...
  • Page 104 Figure 9-19 Settings menu system tab 9.1.8.2 MODBUS AHF tab ▪ AHF MODBUS address ▪ AHF MODBUS baudrate ▪ AHF MODBUS port Figure 9-20 Settings menu MODBUS AHF tab 9.1.8.3 Ethernet tab ▪ HMI IP address 103/188 User and Installation Manual Ecosine Active Sync...
  • Page 105 9.1.8.4 Disk manager tab ▪ Select a file operation ▪ Select a parameter file (*.btp) ▪ Select a device file (*.ini) ▪ Select a picture file (“.png) ▪ Select an HMI firmware (FW) image (*.hmi) Ecosine Active Sync User and Installation Manual 104/188...
  • Page 106 Copy Selected Files to Flash : restore a backup present on the USB disk to the HMI memory ▪ Erase Flash : erase the HMI memory ▪ Firmware update : load a firmware file from the USB disk and update the HMI firmware 105/188 User and Installation Manual Ecosine Active Sync...

  • Page 107: Changing Language Of The Hmi And Ahf

    9.1.10 HMI accounts and passwords 9.1.10.1 Account types The Schaffner HMI for AHF ecosine active sync is running on a computer operated with a Linux operating system (OS). This OS must have at least two accounts, one account with all access called root account and one user account for daily use.
  • Page 108 Schaffner for a complete factory reset and will need to be commissioned again. The customer must ensure that the passwords can be found rapidly in the future in case Schaffner service need to do servicing or repair on the AHF system but that it cannot be found by any unauthorized person.
  • Page 109 15) The new HMIOS service user has changed the password. Optionally it’s possible to change the hostname (the name of the HMI as visible by the network) by editing the hostname file using the command: sudo nano /etc/hostname Ecosine Active Sync User and Installation Manual 108/188...

  • Page 110: Display Module Functions

    P120 device load %: this is the percentage value of the output current of the AHF, it corresponds to the parameter P104 109/188 User and Installation Manual Ecosine Active Sync...

  • Page 111: Main Menu

    The main menu is where the user can select the available functionalities, it is made up by the following five entries: ▪ AHF parameters ▪ Event log ▪ Save parameter set ▪ Load parameter set ▪ Settings Figure 9-23 Display module screen, main menu Figure 9-24 Display module screen, parameters Ecosine Active Sync User and Installation Manual 110/188...
  • Page 112 9.2.3.1 Ecosine active sync (AHF) parameters In the following section as in the whole document AHF designates the ecosine active sync filter. Table 23 AHF parameter menu on the display module Level 1 Level 2 Level 3 AHF Parameters Device...
  • Page 113 AHF. The SW version of the AHF and the SW version of the parameter set must match, otherwise the load procedure does not start, and an info message is shown to the user. Ecosine Active Sync User and Installation Manual...
  • Page 114 Access to change the expert parameters password. The password is only needed for accessing expert parameters and can be used only by Schaffner service team or selected partners. First enter the old password then enter the new one twice. After pressing OK, the display module confirms if the operation was successful or not.

  • Page 115: Ways Of Software Commissioning

    Commissioning via Ethernet interface or RS485 can be used by connecting a PC with the AHF Viewer operating program (see section 11.2.2). 9.3.2 Commissioning via display module Commissioning ecosine active sync via display module please refer to section 9.2 and Table 23. 9.4 Commissioning procedure Note for Commissioning with AHF-Viewer (PC commissioning tool) It is always recommended to use the newest version of AHF-Viewer.

  • Page 116: Single Power Module Or Asynchronous Operation

    (see section 18.1) Disconnect the short circuit jumpers of the external current transformers Switch ecosine active sync control off: Terminal X11.2 = open (neither 0V nor +24V shall be connected to X11.2) 6. Switch on the mains voltage and wait until green LED2 is blinking (see Table 14) and the ecosine active sync is showing state OFF.
  • Page 117 P210 = load default values P220 = set date and time 3. Set ecosine active sync parameters for the application accordingly (for exact meaning of the parameters refer to section 10): P300: Positioning of the external current transformers (mains side, load side)

  • Page 118: Double Power Pack (Dpp) Operation

    P210 = load default values P220 = set date and time 3. Set ecosine active sync parameters at both power modules for the application accordingly (for exact meaning of the parameters refer to section 10): P300: Positioning of the external current transformers (mains side, load side)

  • Page 119: Sync Module Operation (With Sync300A Installed)

    P403: Reactive power control = OFF P405: Load balancing = OFF P410: Harmonic current compensation = OFF 5. Switch on ecosine active sync control at both modules: P202 = Terminal strip Terminal X11.2 = 0 V or open => OFF-command Terminal X11.2 = +24 V =>...
  • Page 120 Start a new detection of the HSB with P203 "HSB configure active" = HSB config active 9. Set ecosine active sync parameters in the sync module for the application accordingly: P300: Positioning of the external current transformers (mains side, load side)
  • Page 121 P312: Secondary current value of the external current transformers P320: Sum of the rated compensating currents of the overall ecosine active sync power modules connected to one current transformer set (maximum 5 devices). If more than 5 devices are operated at the same time, the power of the current transformers must be increased, or additional current transformers must be installed.
  • Page 122 15. Set degrees of compensation P421 and Pxyz (xyz = 421+(3*n), with n = 1, 2, …, 23) ▪ If necessary, adjust the standby limit (P413) ▪ Check if the compensation result on the mains side is correct by using a suitable measuring instrument 121/188 User and Installation Manual Ecosine Active Sync...

  • Page 123: Status Message

    Initialization of control and protection; check of powering up system; check of external voltages and currents Discharged OFF state after No error pending; ecosine active sync ready for SHUTDOWN and after startup; INIT P559=0 (Discharged state, see Figure 9-27). Precharge...
  • Page 124 This state is “idle state” when AHF is turned off by user. OFF → Charge → Operation Switch on AHF Operation → OFF Switch off AHF Figure 9-27 Ecosine active sync status and DC-link voltage level during startup and normal operation 123/188 User and Installation Manual Ecosine Active Sync...

  • Page 125: Error Message

    Copy all parameters using the AHF Viewer ecosine active sync while the error is still active to prevent loss of the error codes due to a reset. ▪ Copy the event log using the AHF Viewer ecosine active sync to be able to analyze the preceding errors. ▪...

  • Page 126: Parameter List

    (Language settings, date settings and so on) P3XX Current transformer settings Commissioning parameter (Settings for current transformer position, CT ratio, parallel operation of ecosine active sync, …) P4XX Compensation settings Commissioning parameter (Enabling reactive power compensation, harmonic current compensation options, …)

  • Page 127: Parameter List Of Power Module

    (P6xy => ErrorNum 6xy) of pending errors Warning 0 = None Warning 1 = Maintenance 2 = Overload condition 3 = Power Derating 4 = HSB link NOK 5 = Aux. power supply Ecosine Active Sync User and Installation Manual 126/188...
  • Page 128 6 = Initialize 7 = Discharged 8 = Shut down 9 = Precharge 10 = Close main 11 = Off 12 = Standby 13 = Charge 14 = Operation Mains frequency Mains frequency 127/188 User and Installation Manual Ecosine Active Sync...
  • Page 129 Max output current Maximum output current instantaneous value of all phases Load current rms Maximum load current rms of 3 phases Output current rms Device output current rms L1 Ecosine Active Sync User and Installation Manual 128/188...
  • Page 130 Load-this PM Utilization of the directly connected PM Load-PM HSB Utilization of the PM connected via HSB Fan Speed 1 *100RPM Speed of fan 1 Fan Speed 2 *100RPM Speed of fan 2 129/188 User and Installation Manual Ecosine Active Sync...
  • Page 131 ON command Status of turn-on command External Trigger Trace trigger from external devices received from HSB IGBT On Signal Flag=1 when IGBTs are switching Global Error Signal Flag=1 in case of any fault Ecosine Active Sync User and Installation Manual 130/188...

  • Page 132: Power Module Parameter Group P2Xx, P3Xx: Commissioning Parameters

    Modbus baudrate (8N1) for Display interface X15, X16 Display - MB baudrate 38400 ▪ 9600 ▪ 19200 ▪ 38400 ▪ 57600 ▪ 115200 Enable Display Modbus Enable MODBUS on display serial port X15/X16 ▪ ▪ 131/188 User and Installation Manual Ecosine Active Sync...
  • Page 133 Polarity of digital output X11.3 (1=high active / 0=low active) ▪ low active ▪ high active Configuration X11.3 Output Set configuration for digital port X11.3 (0=input, 1= output) ▪ Input ▪ Output Ecosine Active Sync User and Installation Manual 132/188...
  • Page 134 Total current parallel Total current of all parallel devices: 60A if only one power module in installed. The value to enter in this parameter = 60A x Nb of Power Modules connected 133/188 User and Installation Manual Ecosine Active Sync...

  • Page 135: Power Module Parameter Group P4Xx: Compensation Settings

    Activation of operation mode harmonic compensation. │ │ Harmonic order A Harmonic order of controller A (typically A=3) Compensation A 0% for FN3530/31 Adjustable degree of compensation harmonic A (typically A=3) 80% for FN3540/41 Ecosine Active Sync User and Installation Manual 134/188...
  • Page 136 Harmonic order of controller L (typically L=25) Compensation L Adjustable degree of compensation harmonic L (typically L=25) Harmonic order M Harmonic order of controller M (typically M=27) Compensation M Adjustable degree of compensation harmonic M (typically M=27) 135/188 User and Installation Manual Ecosine Active Sync...
  • Page 137 (typically W=47) Compensation W Adjustable degree of compensation harmonic W (typically W=47) Harmonic order X Harmonic order of controller X (typically X=49) Compensation X Adjustable degree of compensation harmonic X (typically X=49) Ecosine Active Sync User and Installation Manual 136/188...

  • Page 138: Power Module Parameter Group P6Xx: Error Message

    Harm ctrl limit reached Device turned off due to detection of line current resonance Device turned off due to detection of line voltage THDu resonance resonance SW not compatible software is incompatible with hardware revision 137/188 User and Installation Manual Ecosine Active Sync...

  • Page 139: Power Module Parameter Group P7Xx: Transients

    FFT peak H10 FFT peak H11 FFT peak H11 FFT peak H12 FFT peak H12 FFT peak H13 FFT peak H13 FFT peak H14 FFT peak H14 FFT peak H15 FFT peak H15 Ecosine Active Sync User and Installation Manual 138/188...
  • Page 140 FFT peak H44 FFT peak H45 FFT peak H45 FFT peak H46 FFT peak H46 FFT peak H47 FFT peak H47 FFT peak H48 FFT peak H48 FFT peak H49 FFT peak H49 139/188 User and Installation Manual Ecosine Active Sync...

  • Page 141: Parameter List Of Sync Module

    5 PM SM3 operational state Operation state of the SM3 system with up to 5 PM SM4 operational state Operation state of the SM4 system with up to 5 PM Ecosine Active Sync User and Installation Manual 140/188...
  • Page 142 Instantaneous value of output current L1 Output current L2 Instantaneous value of output current L2 Output current L3 Instantaneous value of output current L3 Output current rms N Device output current rms neutral 141/188 User and Installation Manual Ecosine Active Sync...
  • Page 143 Speed of Fan 4 ON command On command Cross Trigger Trace trigger from neighbor devices received via HSB IGBT ON signal Flag=1 IGBT are switching Global Error Signal Flag=1 in case of any fault Ecosine Active Sync User and Installation Manual 142/188...

  • Page 144: Sync Module Parameter Group P2Xx And P3Xx: Commissioning Parameters

    X115, X116 Enable Display Modbus Enable MODBUS on display serial port X115/X116 Enable 24V display Enable 24V display supply in X116 Reset 24V display No reset Reset 24V display supply in X116. 143/188 User and Installation Manual Ecosine Active Sync...
  • Page 145 Input: High/Low = On, Open = Off, Output: High = selected function ▪ Fixed logical 0 ▪ Fixed logical 1 ▪ State operation ▪ State standby ▪ Full load operation ▪ Derating operation global ▪ Derating operation temperature Ecosine Active Sync User and Installation Manual 144/188...
  • Page 146 State error global Input: High/Low = On, Open = Off, Output: High = selected function ▪ Fixed logical 0 ▪ Fixed logical 1 ▪ State operation ▪ State standby ▪ Full load operation 145/188 User and Installation Manual Ecosine Active Sync...
  • Page 147 Trip line Polarity X101.7 normal closed Polarity of digital output X101.7 ▪ 1= high active ▪ 0 = low active Function X102.1 - .3 State error global Relay output (250 V, 3 A) Ecosine Active Sync User and Installation Manual 146/188...
  • Page 148 Quit command ▪ Temperature sensor ▪ Trip line Polarity X101.4 low active polarity of digital output X101.4 ▪ 1 = high active ▪ 0 =low active Function X101.5 Trip line Input (24 V) 147/188 User and Installation Manual Ecosine Active Sync...
  • Page 149 Secondary full-scale value of external current transformer. ▪ ▪ CT check Activate/deactivate the current transformer check Total current parallel total current of all parallel devices, required for asynchronous mode with additional cabinet. Ecosine Active Sync User and Installation Manual 148/188...

  • Page 150: Sync Module Parameter Group P4Xx: Compensation Settings

    0,0 A Minimum load current threshold (rms), below which all power modules are set into standby Enable hot standby timeout Disabled Enable automatic change of power module from hot standby into cold standby 149/188 User and Installation Manual Ecosine Active Sync...
  • Page 151 K (typically K=23) Harmonic order L Harmonic order of controller L (typically L=25) Compensation L Adjustable degree of compensation harmonic L (typically L=25) Harmonic order M Harmonic order of controller M (typically M=27) Ecosine Active Sync User and Installation Manual 150/188...
  • Page 152 Harmonic order of controller W (typically W=47) Compensation W Adjustable degree of compensation harmonic W (typically W=47) Harmonic order X Harmonic order of controller X (typically X=49) Compensation X Adjustable degree of compensation harmonic X (typically X=49) 151/188 User and Installation Manual Ecosine Active Sync...

  • Page 153: Sync Module Parameter Group P6Xx, P7Xx: Error Message

    Cab1 link error HSB Link error to first additional sync module Cab2 link error HSB Link error to second additional sync module Cab3 link error HSB Link error to third additional sync module Ecosine Active Sync User and Installation Manual 152/188...

  • Page 154: Sync Module Parameter Group P8Xx: Fft Measurement

    FFT peak H21 FFT peak H22 FFT peak H22 FFT peak H23 FFT peak H23 FFT peak H24 FFT peak H24 FFT peak H25 FFT peak H25 FFT peak H26 FFT peak H26 153/188 User and Installation Manual Ecosine Active Sync...

  • Page 155: Sync Module Parameter Group P9Xx: Cabinet Related Values

    PM1-5 FW Version PM1-1 Mains connection PM1-1 Mains connection PM1-2 Mains connection PM1-2 Mains connection PM1-3 Mains connection PM1-3 Mains connection PM1-4 Mains connection PM1-4 Mains connection PM1-5 Mains connection PM1-5 Mains connection Ecosine Active Sync User and Installation Manual 154/188...

  • Page 156: Ahf Viewer Software

    11 AHF Viewer Software The AHF viewer PC operating program supports ecosine active sync commissioning and enables further diagnosis. Figure 11-1 AHF viewer basic screen 11.1 Requirements and Setup The following operating systems are recommended to run AHF viewer software.

  • Page 157: Connections

    CTI GmbH Order No.: 95030212 The connection to ecosine active sync filter is established by means of a galvanically isolated interface converter via a 2-wire cable. Both items shown in Table 26 are needed. Table 27 Pin assignment of connecting cable interface converter – ecosine active sync...
  • Page 158 Table 28 Parameters for the interface configuration RS485 Parameter No. Parameter Factory setting Description Modbus node address (1 … 247) MB slave ID MB baud rate 38400 Modbus baud rate for service interface 9600 19200 38400 57600 115200 157/188 User and Installation Manual Ecosine Active Sync...

  • Page 159: Direct Connection Via Ethernet

    DHCP must be switched off for this purpose and the corresponding settings must be performed at the PC. For PC and ecosine active sync a different IP address must be set, for example on the PC 192.168.1.1. The subnet mask must be set to 255.255.255.0 and the default gateway can remain empty.
  • Page 160 Fixed address of the default gateway if P241 DHCP = OFF (leave empty in case of direct connection) Automatic assignment of the default gateway by a DHCP server if P241 DHCP = ON 159/188 User and Installation Manual Ecosine Active Sync...

  • Page 161: Connection Via Rs485 To Ethernet Adapter

    Connect the device with the button on the left Note: After commissioning of ecosine active sync power module you might want to set back in your computer the original IP address configuration (usually DHCP enable to automatically get an IP from the network but once again to be check with local IT if necessary).
  • Page 162 7. Open Network Connection from Windows control panel (search directly from start menu) 8. Right click on your ethernet card and select Properties. 9. Select Internet Protocol Version 4 (TCP/IPv4) and click Properties 161/188 User and Installation Manual Ecosine Active Sync...
  • Page 163 (it should be 255.255.255.0). 11. Click OK 12. Open DSU again, click on “Un-lock”. Enter Login: admin and Password: moxa (if you changed the default password previously, use the new password) Ecosine Active Sync User and Installation Manual 162/188...
  • Page 164 IP from the network but once again to be check with local IT if necessary). 16. Start the program NPort Windows Driver Manager 17. Add the Moxa by entering the IP address manually. 163/188 User and Installation Manual Ecosine Active Sync...
  • Page 165 18. It will ask you if you want to activate the COM port now, click yes. 19. Note the COM Port number for later use, then you can close NPort Windows Driver Manager. Ecosine Active Sync User and Installation Manual...
  • Page 166 24. You can try to connect again to check the new password, then you can logout and close the browser. 25. Start AHF Viewer ecosine active sync (always start it as administrator) 26. Open the connection settings 27. Set the COM port as defined in the NPort Windows Driver Manager 28.
  • Page 167 31. You can now interact with the master sync module on which the Moxa is connected and all the power modules and slave sync modules connected on the master sync module. Ecosine Active Sync User and Installation Manual 166/188...

  • Page 168: Ahf Firmware Update Tool

    FWP_AHF_Gen2_Vxx.xx.xx. This new Firmware Package (FWP) *.sfn file contains both sync module (SM) and power module (PM) firmware. It will not allow to use the previous .sfn files. Older .schaffner firmware files are obsolete since V2.x.y.z of the AHF FW Update Tool. The tool will report an error, if the user tries to open an older and incompatible version of the .sfn file, see AHF FW Update Tool -...

  • Page 169: Search For Devices

    After successfully opening a COM port, you can search for devices by clicking the “Scan” button in Figure 12-2. Once scan is clicked, following window appears where you can start the scan or setup 2 options: Figure 12-2 Search for devices Ecosine Active Sync User and Installation Manual 168/188...
  • Page 170 ▪ DeviceIdMajorMinorRevision: the version of the device in text form ▪ Software Version: the firmware version stored in P10 of the device ▪ ModbusRtusAddress: the address of the device on the bus 169/188 User and Installation Manual Ecosine Active Sync...
  • Page 171 ▪ HostComPort: the COM port of the PC where the device was found ▪ Baudrate: the Baudrate at which the device responded Figure 12-4 Details of the scan's result Ecosine Active Sync User and Installation Manual 170/188...

  • Page 172: Communication Configuration

    Control-Board, as illustrated in Figure 12-5. Figure 12-5 Selection of the communication settings By clicking the button “connect”, the tool tries to connect to the device and get some information which are shown in the related textboxes. 171/188 User and Installation Manual Ecosine Active Sync...

  • Page 173: Load Firmware Package

    Figure 12-6 displays the proper panel. Figure 12-6 Loading the *.sfn file If the firmware is compatible with the PC Software and not corrupted you will get the feedback in Figure 12-7. Figure 12-7 SW package check Ecosine Active Sync User and Installation Manual 172/188...

  • Page 174: Upload Firmware

    Figure 12-8 Upload of firmware When the update is finished, a pop-up windows appears indicating that the process is completed (see Figure 12-9). Figure 12-9 A popup window informs that the upload is finished 173/188 User and Installation Manual Ecosine Active Sync...

  • Page 175: Maintenance

    Replace Main fuses ✓ ✓ ✓ ✓ Replace Power Supply fuses F5-7 For details regarding maintenance please refer to the maintenance Instruction of ecosine active sync available for Schaffner service team and selected partners. Ecosine Active Sync User and Installation Manual 174/188...

  • Page 176: Abbreviation

    Liquid Crystal Display / Display Module PCB: Printed Circuit Board PDB: Power Distribution Board PDC: Power DC-Link Board PHF: Passive Harmonic Filter PWM: Pulse Width Modulation fPWM: Frequency of the PWM or switching frequency 175/188 User and Installation Manual Ecosine Active Sync...

  • Page 177: Index Of Figures

    Figure 8-21 CT (5A) wiring for parallel operation up to five power modules, no sync module ..... 77 Figure 8-22 CT (1A) wiring for parallel operation up to five ecosine active sync power modules ..78 Figure 8-23 CT installation on load side for parallel operation of several (>2) ecosine active sync modules FN3531 or FN3541 without sync module ..............
  • Page 178 Figure 9-25 Display module screen, events examples ............... 112 Figure 9-26 Display module screen, settings ..................113 Figure 9-27 Ecosine active sync status and DC-link voltage level during startup and normal operation ..............................123 Figure 9-28 Error handling ........................124 Figure 11-1 AHF viewer basic screen ....................
  • Page 179 Figure 19-8 Example 3, voltage phase to phase U23 with sample rate > 10kHz ....... 187 Figure 19-9: Example of notch calculation where both notch depth and commutation area are OK. These notches are acceptable....................187 Ecosine Active Sync User and Installation Manual 178/188...

  • Page 180: Index Of Tables

    Table 25 Interface converter specifications RS485 ................156 Table 26 Recommended galvanic isolation interface converter USB – RS485 ........156 Table 27 Pin assignment of connecting cable interface converter – ecosine active sync ....156 Table 28 Parameters for the interface configuration RS485 ............... 157 Table 29 Parameters for interface configuration .................

  • Page 181: Appendix A: References

    No. 002 applications Unpacking Instruction Unpacking Instruction for This document is attached to the Ecosine active sync the ecosine active sync transportation box power module / Cabinet version Maintenance Instruction for maintenance Document available to the Schaffner instruction of ecosine and failure analysis of service team and service partners.

  • Page 182: Commissioning After Longer Storage

    The regulated power supply needs to be selected with respect to the required line supply voltage of the Ecosine active sync filter. Thus, it has to be ensured that the required voltage (e.g. 400V) is available. The filter shall be connected to the power supply through its input terminals, whereby filters are fed with single-phase (L+ at L1 and N at L2 or L3 terminals).

  • Page 183: Type Plate Of Ecosine Active Sync

    Work order / production place/ date code (YYWW ROHS) Production place: 05 (Thailand), 06 (Hungary), 88 (China) Date of manufacture: year (YY) + calendar week (ww) Schaffner Serial Number: Work Order number + S/N of module e.g. WO 3899999 (first 7 digits)

  • Page 184: Appendix C: Calculation Example

    Select the deepest notch in phase to phase voltage ▪ Calculate the commutation area (A Limit ≤ 76µs ∙ U Nominal 400V devices -> 30400Vµs 480V devices -> 36480Vµs Figure 19-1 calculation of commutation notch area 183/188 User and Installation Manual Ecosine Active Sync...
  • Page 185 Figure 19-2: Filter current (blue) caused by commutation notches Figure 19-3: Filter current (blue) caused by commutation notches during compensation Ecosine Active Sync User and Installation Manual 184/188...

  • Page 186: Commutation Notches Calculation Example 1

    Figure 19-4 Example 1, voltage phase to phase U23 with sample rate > 10kHz Figure 19-5: Example of notch calculation where notch depth is OK, but commutation area is NOK. These notches are not acceptable. 185/188 User and Installation Manual Ecosine Active Sync...

  • Page 187: Commutation Notches Calculation Example 2

    Figure 19-6: Example 2, voltage phase to phase U23 with sample rate > 10kHz Figure 19-7: Example of notch calculation where notch depth is NOK, while commutation area is OK. These notches are not acceptable. Ecosine Active Sync User and Installation Manual 186/188...

  • Page 188: Commutation Notches Calculation Example 3

    Figure 19-8 Example 3, voltage phase to phase U23 with sample rate > 10kHz Figure 19-9: Example of notch calculation where both notch depth and commutation area are OK. These notches are acceptable. 187/188 User and Installation Manual Ecosine Active Sync...
  • Page 189 Schaffner accepts no responsibility or liability for any losses or damages of any kind arising out of the use of this document or any of its related functions.
  • Page 190 Schaffner EMV AG Nordstrasse 11e 4542 Luterbach Switzerland Main +41 32 681 66 26 schaffner.com...

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