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AGRI-INJECT Insectigator 887-34-312902-0 Operating Manual

Fluid injection system
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Summary of Contents for AGRI-INJECT Insectigator 887-34-312902-0

  • Page 2 Please carefully read these operating instructions before use. Do NOT discard. The operator shall be liable for any damage caused by installation or operating error(s). The latest version of the operating instructions as well as any addendums and/or supplemental instructions are available at www.agri-inject.com.

  • Page 3: Table Of Contents

    Operating Instructions: Insectigator Fluid Injection System TABLE OF CONTENTS 1.0 TABLE OF CONTENTS 2.0 OPERATOR’S MANUAL ADVISORY 2.1 SUPPLEMENTARY INFORMATION 2.2 TERMS & CONDITIONS 3.0 GENERAL SYSTEM ADVISORY 3.1 ABOUT THIS SYSTEM 3.2 IDENTITY CODE 3.3 WARNING! 3.4 TRAINING 3.5 TUBING AND PLUMBING 3.6 INSPECTION 3.7 IMPORTANT 3.8 DISASSEMBLY AND SERVICE...
  • Page 4 Operating Instructions: Insectigator Fluid Injection System 6.9 MIXING CHEMICALS 7.0 INSTALLATION 7.1 SAFETY 7.2 SYSTEM LOCATION 7.3 PLUMBING CONNECTIONS 7.4 ELECTRICAL CONNECTIONS 7.4.1 WIRE COLOR AND PHASING 7.4.2 MOTOR ROTATION 7.4.3 ROTARY PHASE GENERATOR POWER SUPPLY 8.0 OPERATION 8.1 SAFETY 8.2 SAFETY EQUIPMENT 8.3 OPERATING EQUIPMENT 8.4 FILLING THE SYSTEM...

  • Page 5: Operator's Manual Advisory

    2.2 TERMS & CONDITIONS Agri-Inject reserves the right to alter, correct, and/or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice, insofar as this is reasonable for the user.

  • Page 6: General System Advisory

    Like all Agri-Inject products, your Insectigator injection system is built with quality materials and designed to give you worry-free, low maintenance operation so you can fully benefit from the cost savings and production enhancements that fluid injection offers.

  • Page 7: Identity Code

    Operating Instructions: Insectigator Fluid Injection System IDENTITY CODE Product Category: Insectigator Insectigator product line designation Dash separator Input Power Option Single Phase 110V AC Single Phase 220V AC 12V DC Three Phase 230V AC Three Phase 480V AC Dash separator Tank Capacity 10 gallon 20 gallon...

  • Page 8: Warning

    TUBING AND PLUMBING ® Always use proper tubing or plumbing when connecting an Agri-Inject system. The working pressure rating, temperature rating, and chemical compatibility must be compatible with the pump ®...

  • Page 9: Pumping Dangerous Liquids

    Operating Instructions: Insectigator Fluid Injection System electrical power cord and any other communication connections. Never disconnect discharge or suction lines from the system while the pump and/or lines are under pressure. Never disconnect discharge or suction lines from the system while the pump is operating. Always disconnect the electrical power cord, relieve the pressure in the discharge and/or suction lines, and drain the lines before disassembly or other service.
  • Page 10 Operating Instructions: Insectigator Fluid Injection System...

  • Page 11: Definitions

    Pump output is the gallons per hour from the Percent Stroke Knob frequency knob multiplied by the percent setting of the percent stroke knob. The patented injection check valve provided by Agri-Inject for use on Agri-Inject ® Mister Mist’r chemical injection systems.

  • Page 12: Safety

    Observe the general limitations with regard to viscosity limit, chemical resistance, and density. A chemical resistance chart is available at www.agri-inject.com. All other uses or modifications are prohibited. The injection pump is not intended for the metering of gaseous media or solids. The injection pump is not intended for the metering of flammable or explosive media.

  • Page 13: Safety Information

    Operating Instructions: Insectigator Fluid Injection System trained and authorized personnel. See Section 4.6. You are obliged to observe the information contained in the operating instructions at the different phases of the unit’s service life SAFETY INFORMATION WARNING! Warning about personal and material damage The injection system can start to pump and mix as soon as it is connected to the main voltage OR at such a time that the irrigation system starts up.
  • Page 14 Danger of injury to personnel and material damage The use of untested, non-conforming, third-party components can result in injury to personnel and material damage. Only fit parts to this system that have been tested and approved by Agri-Inject. CAUTION! Danger from incorrect operation or poor maintenance Danger can arise from this system due to incorrect operation and poor maintenance.

  • Page 15: Information In The Event Of An Emergency

    Operating Instructions: Insectigator Fluid Injection System INFORMATION IN THE EVENT OF AN EMERGENCY In an emergency, disconnect the main power, turn all system switches to OFF, or disconnect the main power supplying power to the injection system. If feed chemical escapes or is spilled, ensure that the pressure on the discharge side of the pump is relieved, all tank valves are closed, and adhere to the chemical Safety Data Sheet (SDS) for proper cleanup and disposal.
  • Page 16 Service The service designation refers to service technicians who have received proven training and have been authorized by Agri-Inject to work on the system.

  • Page 17: Storage, Transport And Unpacking

    If the storage area is susceptible to freezing conditions, ensure that the system has been properly winterized by pumping a safe antifreeze solution through the system. Agri-Inject recommends windshield washing solvent with a minus 20 degree fahrenheit (or colder) rating.

  • Page 18: Protective Clothing

    Precautions should be taken dependent on the chemical being used. You should ALWAYS consult the Safety Data Sheet (SDS) of the chemical being used to determine the type of PPE to be used. Refer to the following chart to order safety supplies. Consult your local Agri-Inject dealer/distributor for pricing.

  • Page 19: Test Fluids

    TUBING CONNECTIONS Suction and discharge tubing or pipe sizes must not be reduced. Make certain that all tubing/hose is securely fastened and tight prior to startup. Always use Agri-Inject supplied tubing with your Insectigator ®...

  • Page 20: Agricultural Applications

    Operating Instructions: Insectigator Fluid Injection System AGRICULTURAL APPLICATIONS Always follow guidelines for chemigation as defined in federal, state and local regulations. In addition, always follow the rules for application as defined on the chemical specimen label. When necessary, post warning signs to alert people about treated water and re-entry restrictions. Refer to the following chart for more information or supplies.

  • Page 21: Mixing Chemicals

    Read product labels and follow directions for all products that you mix. Agri-Inject recommends that a small scale “jar test” be done to test for compatibility prior to tank mixing in the field. Instructions for the jar test are as follows: Place the carrier (water, liquid fertilizer, crop oil, etc) into a quart jar.

  • Page 22: Installation

    Operating Instructions: Insectigator Fluid Injection System INSTALLATION SAFETY CAUTION! Lifting Hazard System is heavy. Single person lift could cause injury. When necessary, use assistance when moving or lifting. DANGER! Danger of environmental damage or contamination The use of this system without the recommended and proper backflow, check valve, and control interlock provisions can result in improper operation of the equipment resulting in unintended contamination of water supplies.

  • Page 23: Plumbing Connections

    See Figure 1 for location. Figure 1 If no port is present, Agri-Inject ® recommends that a ¾” FNPT stainless steel half coupling be...

  • Page 24: Electrical Connections

    Once the half coupling is in place, apply thread sealant to the ¾” MNPT threads of the Mister Mist’r ® and tighten into the half coupling. Agri-Inject recommends a generous application of Teflon ® tape for Mister Mist’r threads.

  • Page 25: 7.4.1 Wire Color And Phasing

    Operating Instructions: Insectigator Fluid Injection System Component Full Load Amps (460V/AC) Mixer motor 0.6 A FIG injection pump 0.5 A Transformer (480:110) 0.25 A TOTAL 1.35 A Typically, the operator will install a plug onto the wire to connect to a corresponding receptacle at the main power panel.

  • Page 26: 7.4.3 Rotary Phase Generator Power Supply

    Operating Instructions: Insectigator Fluid Injection System control switch on and off quickly while watching the mixer shaft inside the tank. If the direction of the shaft rotation is clockwise, the wiring for that installation is properly ‘phased’. If the direction is counterclockwise, two line connections must be switched to reverse the rotation.

  • Page 27: Operation

    Operating Instructions: Insectigator Fluid Injection System OPERATION SAFETY WARNING! Warning about personal and material damage The injection system can start to pump and mix as soon as it is connected to the main voltage OR at such a time that the irrigation system starts up.

  • Page 28: Safety Equipment

    Danger of injury to personnel and material damage The use of untested, non-conforming, third-party components can result in injury to personnel and material damage. Only fit parts to this system that have been tested and approved by Agri-Inject. CAUTION! Warning against illegal operation Observe the regulations (local, state, federal) that apply where the system is installed.

  • Page 29: Operating Equipment

    Operating Instructions: Insectigator Fluid Injection System OPERATING EQUIPMENT The following list of equipment is recommended to have available for proper use of the system during operation. Description Purpose Measure feed chemicals when mixing Graduated pitcher Fill calibration tube if necessary Measure time during pump calibration Stopwatch or Timer Measure time of irrigation system...

  • Page 30: Filling The System

    Operating Instructions: Insectigator Fluid Injection System FILLING THE SYSTEM Important! Make sure to use the proper Personal Protective Equipment (PPE) when filling the Insectigator ® system. The system is equipped with a 10 inch vented lid. This facilitates the filling process and allows complete closure of the system while pumping.
  • Page 31 Operating Instructions: Insectigator Fluid Injection System motor rotation by quickly turning the switch on then off while watching the mixer shaft through the tank opening. Ensure that the mixer shaft is rotating clockwise. Prior to mixing, a calculation of how much total feed chemical is needed should be made. Use the following formula: _______________ _____________...

  • Page 32: Priming The Injection Pump

    Operating Instructions: Insectigator Fluid Injection System PRIMING THE INJECTION PUMP Important! Never adjust the Stroke Control (center) knob if the pump is not running. Adjusting the Stroke Control knob when the pump is not running will permanently damage the pump. Important! Prior to priming the pump, make sure that the system is properly mounted and secure, the Mister Mist’r injection quill and discharge hose assembly is properly installed and all fittings...
  • Page 33 Operating Instructions: Insectigator Fluid Injection System...

  • Page 34: Simplified Method (Calibration Result In Gallons Per Hour)

    Operating Instructions: Insectigator Fluid Injection System 8.7.1 SIMPLIFIED METHOD (calibration result in gallons per hour) Ensure that the products are properly mixed. Ensure the irrigation system is ON and operating properly. Start the injection pump and ensure that it is fully primed and operating properly. Preset the Frequency (Gallons per hour) Knob and the Percent Stroke (Percent of stroke length) Knob to the predetermined settings (H) and (I) from the completed Calibration Worksheet.

  • Page 35: Traditional Method (Calibration Result In Minutes)

    Operating Instructions: Insectigator Fluid Injection System 8.7.2 TRADITIONAL METHOD (calibration result in minutes) Ensure that the products are properly mixed. Ensure the irrigation system is ON and operating properly. Start the injection pump and ensure that it is fully primed and operating properly. Preset the Frequency (Gallons per hour) Knob and the Percent Stroke (Percent of stroke length) Knob to the predetermined settings (H) and (I) from the completed Calibration Worksheet.

  • Page 36: System Operation

    Operating Instructions: Insectigator Fluid Injection System Figure 6 SYSTEM OPERATION Important! Prior to operation of the system, make sure that the system is properly mounted and secure, the Mister Mist’r injection quill and discharge hose assembly is properly installed and all fittings are tight. Make sure the irrigation system is properly configured and the proper safety interlocks are in place.
  • Page 37 Operating Instructions: Insectigator Fluid Injection System Important! The irrigation electrical interlock mechanisms will shut off the power to the whole Insectigator system, including the mixer. If the mixture in the tank is likely to “set up” if it is not agitated, ensure personnel are available to handle the mixture in the tank when the irrigation system shuts down.

  • Page 38: Post Operation

    Operating Instructions: Insectigator Fluid Injection System POST OPERATION SAFETY WARNING! Danger of electric shock Main voltage exists in the switch enclosure, the transformer, and in the wiring boxes of the pump and mixer motor. When handling this system or making any wiring connections, disconnect the main power. If there is damage to any of these components, disconnect it from the main power immediately and only return to service after an authorized repair has been made.

  • Page 39: Flushing The System

    Operating Instructions: Insectigator Fluid Injection System When the injection application is complete and it is necessary to drain the tank of the remaining chemical mixture, follow the instructions below. Make sure you have a container or pan that is large enough to contain the volume of product remaining in the tank.

  • Page 40: Storage

    Operating Instructions: Insectigator Fluid Injection System STORAGE Important! Make sure to use the proper Personal Protective Equipment (PPE) when cleaning and storing the Insectigator ® system. Be sure to follow all instructions. on the feed chemical specimen label with regards to clean up and disposal of unused chemical and rinsate.

  • Page 41: Maintenance

    Operating Instructions: Insectigator Fluid Injection System 10.0 MAINTENANCE 10.1 SAFETY WARNING! Danger of electric shock Main voltage exists in the switch enclosure, the transformer, and in the wiring boxes of the pump and mixer motor. When handling this system or making any wiring connections, disconnect the main power. If there is damage to any of these components, disconnect it from the main power immediately and only return to service after an authorized repair has been made.

  • Page 42: Routine Maintenance

    Operating Instructions: Insectigator Fluid Injection System The FIG metering pump is designed to operate in the agricultural environment with minimal trouble. However, routine maintenance of the check valves is recommended for optimum performance. The check valve seat rings should be replaced at least once annually. These pump parts can be obtained by contacting your local dealer.
  • Page 43 Operating Instructions: Insectigator Fluid Injection System Install the check valve body carefully: Do not use thread sealant Ensure the threads are not cross-threaded Do not overtighten. The check valve body seals against the soft seat material. Slightly more than hand tight is usually sufficient. The remainder of the pump is extremely reliable and requires little, if any, further maintenance.

  • Page 44: Insectigator Calibration Worksheet

    Operating Instructions: Insectigator Fluid Injection System 11.0 INSECTIGATOR CALIBRATION WORKSHEET SIMPLE (BY AREA) METHOD Note: This method works well for almost all irrigation methods including center pivot, linear, and drip Field Number: _________________ Date: _____________ Unit No:_____________ Tank Capacity: _____________ Max Pump GPH: DETERMINE THE INJECTION PUMP SIZE 1.9 GPH...
  • Page 45 Operating Instructions: Insectigator Fluid Injection System ESTIMATE FREQUENCY KNOB AND PERCENT STROKE KNOB Set the Frequency (Gallons per hour) Knob and the Percent Stroke (Percent of stroke length) Knob according to the following table: Percent Stroke (Percent of Gallons per hour Frequency (Gallons per stroke length) Knob required (F)

  • Page 46: Insectigator Calibration Worksheet

    Operating Instructions: Insectigator Fluid Injection System 12.0 INSECTIGATOR CALIBRATION WORKSHEET CARRIER ADJUSTMENT METHOD Note: This method uses the pump at a known injection rate at maximum output setting and typically works best using Insectigators with 30 gallon tanks. This method can be very handy when using the system with several pivots with similar irrigation cycle times. The idea is that once the pump is set, the pump is never adjusted and water is added to the tank to accommodate the irrigation cycle time for each application.
  • Page 47 Operating Instructions: Insectigator Fluid Injection System FILL TANK TO TOTAL VOLUME TO PUMP Add approximately ½ of the carrier to volume to the tank Start mixer if mixing will be necessary Carefully add all of chemical Add the remaining carrier ensuring that tank level indicates Total Volume to Pump (F) Note: Growers will typically add an extra amount (maybe 1 gallon) of carrier to ensure the tank does not run empty if the irrigation system runs slow.
  • Page 48 Operating Instructions: Insectigator Fluid Injection System 13.0 INSECTIGATOR CALIBRATION WORKSHEET CENTER PIVOT TRADITIONAL METHOD Field Number: _________________ Date: _____________ Unit No:_____________ Tank Capacity: _____________ Max Pump GPH: CALCULATE SPEED OF PIVOT There are two ways of doing this. Retrieve the data from the center pivot sprinkler nozzle chart Wetted Radius (Radius) or Wetted Area (A) Time of revolution (at the percentage of desired irrigation) (D) Manually calculate the speed using measurements and timing at the end...
  • Page 49 Operating Instructions: Insectigator Fluid Injection System ESTIMATE FREQUENCY (GALLONS PER HOUR) KNOB SETTING If Gallons per Hour required (F) is less than 1.6, add 0.3 to determine the Frequency (Gallons per hour) Knob setting. This helps keep the Percent Stroke (Percent of stroke length) Knob in the recommended operating area.

  • Page 50: Parts Breakdown

    Operating Instructions: Insectigator Fluid Injection System 14.0 PARTS BREAKDOWN...
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  • Page 62: Installation And Piping Appendix

    Operating Instructions: Insectigator Fluid Injection System 15.0 INSTALLATION AND PIPING APPENDIX...
  • Page 63 Operating Instructions: Insectigator Fluid Injection System...
  • Page 64 Operating Instructions: Insectigator Fluid Injection System...
  • Page 65 Operating Instructions: Insectigator Fluid Injection System...

  • Page 66: End User Warranty

    2.0 What is Not Covered This Limited Warranty does not apply to the following cases: (1) Loss of or damage to AGRI-INJECT product due to abuse, mishandling, or improper packaging by buyer; (2) Failure to follow operating, maintenance, or environmental instructions prescribed in AGRI-INJECT’s instruction manual and other operating guidelines;...
  • Page 67 6.0 What AGRI-INJECT Will Not Do Under This Limited Warranty If this product is returned to AGRI-INJECT or the authorized dealer from which it was purchased or any other party authorized to repair AGRI-INJECT products, this product must be insured during shipment, with the insurance and shipping charges prepaid by the Buyer.
  • Page 68 This limited warranty is void if (i) the label bearing the serial number of this product has been removed or defaced; (ii) the product is not distributed by AGRI-INJECT; or (iii) this product is not purchased from an authorized AGRI-INJECT reseller.
  • Page 69 YouTube: youtube.com/agriinjectinc ©2021 Agri-Inject. All rights reserved worldwide. The Agri-Inject name and logomark, Because irrigation can deliver more than just water®, Mister Mist’r®, Mister Mist’r Ultra®, Mini Mist’r®, Micro-Tube®, ApplyYourself®, BoundaryRider®, Insectigator®, reflex®, and Variable Rate Fertigation®, VRF®, and Variable Rate Chemigation®...

This manual is also suitable for:

Insectigator 887-34-212902-0Insectigator 887-34-112902-0

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