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line orifice housing. Take care not to twist or damage
distributor tubes during this process.
7.
Remove and discard check expansion valve and the
two Teflon
rings (see Figure 4).
®
8.
Use a field-provided fitting to temporarily reconnect the
liquid line to the indoor unit's liquid line orifice housing.
TWO-PIECE PATCH PLATE
LIQUID LINE
(UNCASED COIL ONLY)
ORIFICE
HOUSING
DISTRIBUTOR
TUBES
DISTRIBUTOR
ASSEMBLY
MALE EQUALIZER
LINE FITTING
SENSING BULB
Figure 4. Remove Existing Expansion Valve
(uncased coil shown)
Flushing Line Sets
If the unit will be installed in an existing system that uses
an indoor unit or line sets charged with R-22 refrigerant,
installer must perform the following flushing procedure.
NOTE: Existing system components (including line set
and indoor coil) must be an AHRI match with the unit in
order to fulfill unit warranty requirements.
Refrigerant must be reclaimed in accordance with
national and local codes.
Do NOT attempt to flush and re-use existing line sets
or indoor coil when the system contains contaminants
(i.e., compressor burn out).
In lieu of R-410A, an industry-standard flushing agent
may also be used.
508255-01G / 31-5000699
STUB END
EXPANSION
VALVE
TEFLON
RING
®
TEFLON
RING
EQUALIZER
LINE
LIQUID LINE
ASSEMBLY WITH
BRASS NUT
VAPOR
LINE
WARNING
CAUTION
NOTE
"Clean refrigerant" is any refrigerant in a system that
has not had compressor burnout. If the system has
experienced burnout, it is recommended that the
existing line set and indoor coil be replaced.
®
VAPOR LINE
SERVICE VALVE
SENSING
LINE
EXISTING
INDOOR
UNIT
LIQUID LINE SERVICE
RECOVERY
CYLINDER
D
LIQUID
LINE
Cylinder with clean R-410A (positioned to deliver liquid refrigerant) to the
A
vapor service valve.
B
Refrigerant gauge set (low side) to the liquid line valve.
Refrigerant gauge set center port to inlet on the recovery machine with
C
an empty recovery tank connected to the gauge set.
D
Connect recovery tank to recovery machine per machine instructions.
1. Connect gauges and equipment as shown in Figure 5.
2.
Set the recovery machine for liquid recovery and start
the recovery machine. Open the gauge set valves to
allow the recovery machine to pull a vacuum on the
existing system line set and indoor unit coil.
3.
Position the cylinder of clean R-410A for delivery of
liquid refrigerant and open its valve to allow liquid
refrigerant to flow into the system through the vapor
line valve. Allow the refrigerant to pass from the
cylinder and through the line set and the indoor unit
coil before it enters the recovery machine.
4.
After all of the liquid refrigerant has been recovered,
switch the recovery machine to vapor recovery so
that all of the R-410A vapor is recovered. Allow the
recovery machine to pull the system down to 0.
5.
Close the valve on the inverted R-410A drum and the
gauge set valves. Pump the remaining refrigerant out
of the recovery machine and turn the machine off.
Issue 2229
NOTE
CYLINDER CONTAINING
CLEAN R-410A TO BE
USED FOR FLUSHING
(Positioned to deliver liquid
A
refrigerant)
1
NEW
OUTDOOR
UNIT
B
VALVE
C
Figure 5.
GAUGE
MANIFOLD
LOW
HIGH
OPENED
CLOSED
TANK
RETURN
INLET
DISCHARGE
RECOVERY MACHINE
Page 5 of 18
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