Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Goldschmidt GP 3600 P4
Summary of Contents for Goldschmidt GP 3600 P4
- Page 1 GP 3600 P4 PROFILE GRINDER TRANSLATION OF THE ORIGINAL OPERATION MANUAL...
- Page 2 PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Revision history REVISION DATE COMMENTS, AFFECTED SECTIONS/CHAPTERS Approval 2022-12-01 First version Product management Rev. 00 01/12/2022 Page 2 of 41...
- Page 3 PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Rev. 00 01/12/2022 Page 3 of 41...
-
Page 4: Table Of Contents
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 1. Notes about the operation manual ..................6 Using the operation manual ....................... 6 Copyright ............................6 Trademark use ............................ 6 Warranty ............................. 6 Product identification of type plate ....................7 Signal words and symbols used in this operation manual .............. - Page 5 PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Setting the rail guide ......................... 25 Starting the machine ........................26 Operating the machine correctly ...................... 27 7.5.1 Grinding the running surface ....................29 7.5.2 Grinding the running edge....................31 7.5.3...
-
Page 6: Notes About The Operation Manual
This operation manual contains all the information relating to the intended use and correct servicing and maintenance of the GP 3600 P4 profile grinder. Please note the following points: • The operation manual is part of the GP 3600 P4 profile grinder. • It must remain available throughout the service life of the machine. •... -
Page 7: Product Identification Of Type Plate
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Product identification of type plate A type plate is attached to the machine that provides precise identification of the machine. The operating company must ensure that this type plate is replaced in the event of damage or loss. The details on the type plate must always be quoted in any correspondence with the manufacturer or with customer service. -
Page 8: Signal Words And Symbols Used In This Operation Manual
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Signal words and symbols used in this operation manual When using this operation manual, pay attention to the symbols and abbreviations used. The safety symbols are based on the ISO 3864 standard and are identical to the safety signs attached to the machine (→... -
Page 9: Information About Your Safety
→ Chap. 5 Operating conditions The GP 3600 P4 profile grinder is suitable for the accurate profile grinding of butt welds, running surfaces, rail head roundings and the side surface of steel rails with vignole profile as well as groove profile in manual operation without the use of cooling lubricants. -
Page 10: Danger To Life
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Danger to life 2.5.1 Danger to life when working on railway tracks During track construction work, there is always a risk of people being hit by passing trains, causing extremely severe injuries. -
Page 11: Risk Of Burns
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 2.5.4 Risk of burns Explosive or combustible materials Explosions or fires can cause serious burn injuries. • Never perform grinding operations in environments where there is a risk of explosion or fire. -
Page 12: Safety Signage
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Safety signage Fit safety signage to the machine that complies with the specifications of ISO 7010 and ISO 3864. Keep safety signage in good condition If safety signage gets damaged or goes missing during the service life of the machine, the operating company must provide for proper replacement. -
Page 13: General Code Of Conduct
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL General code of conduct The personnel must observe this code of conduct at all times when working on the machine: • The machine should only ever be used in the intended manner. -
Page 14: Maintenance Personnel
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 2.8.3 Maintenance personnel The maintenance personnel is defined as follows. • Trained specialists in the fields of electrical engineering and mechatronics or trained industrial mechanics, i.e.: • Trained in the specific field of application in which they operate and familiar with the relevant standards and regulations. -
Page 15: Personal Protective Equipment
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Personal protective equipment Unless the operator specifies otherwise, the protective equipment listed in the following table is mandatory when working with the machine. The following protective equipment must be worn during the activities listed under ’Work’ on the machine:... -
Page 16: Safety Equipment And Safety Systems
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 2.10 Safety equipment and safety systems The following safety devices are installed on the machine to prevent personal injury, environmental damage and damage to property. These illustrations show which items of safety equipment are fitted to the machine. -
Page 17: Description Of Device
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Description of device This chapter illustrates the most important components of the and explains their functions. This machine is made to state-of-the-art standards. At the design stage, all applicable legislation, regulations, statutory requirements and directives were observed. -
Page 18: Overall Design
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Overall design The machine comprises the following components: Figure 5: Complete layout of the GP3600 P4 COMPONENT Control arm Adjustment Carrying handle Motor with fuel tank Grinding spindle Machine frame... -
Page 19: Scope Of Delivery
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Scope of delivery DESIGNATION AMOUNT GP 3600 P4 Cup grinder 125x65-M20 Quick start guide Table 6: Scope of delivery Technical data This chapter contains all of the important technical data for the machine. -
Page 20: Operating Conditions
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Operating conditions This chapter describes the operating conditions needed for the machine to operate properly. Do not operate the machine if real conditions differ from these operating conditions. Before commissioning the machine, always check that all operating conditions are met. -
Page 21: Transport
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Transport This chapter contains all information necessary for the safe transport of the machine. Read all instructions for transport thoroughly and comply with them to ensure a long service life of the machine. - Page 22 PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL WARNING The machine could topple over. Bruises or broken bones may result if the machine falls on the hands or feet. • Always set down the machine so that it cannot topple over.
-
Page 23: Operation
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Operation All the information needed for correct operation is contained in this chapter. Read all operating instructions thoroughly and comply with them to assure a long service life for the machine. - Page 24 PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL CONTROL ELEMENT FUNCTION Handwheel Setting of cup grinder Control arm Running the machine Operating hours counter Monitoring the operating time to enable maintenance work to be carried out at the...
-
Page 25: Commissioning
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Commissioning Prior to commissioning, check the general condition of the machine. 1. Check engine for signs of oil or fuel leaks. 2. Check for excessive dirt or foreign bodies, especially around the silencer and the start on the engine. -
Page 26: Starting The Machine
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Starting the machine WARNING The cup grinder begins to rotate as soon as the engine starts. The rotating cup grinder can cause severe skin abrasions, bruising, broken bones or separation of body parts. -
Page 27: Operating The Machine Correctly
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Operating the machine correctly DANGER In thunderstorms, employees may get badly or even fatally injured by lightning strike. • Stop work during thunderstorms! WARNING A defect on the machine can lead to unanticipated operating statuses. Persons may get injured. - Page 28 PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL WARNING The rotating cup grinder can cause severe skin abrasions, bruising, broken bones or separation of body parts. • Always handle the machine in such a way that it cannot fall over and ensure that it is standing firmly.
-
Page 29: Grinding The Running Surface
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 7.5.1 Grinding the running surface WARNING Flying sparks may injure the operator or people in the vicinity. Readily flammable objects can combust spontaneously. • Wear flame-retardant protective work clothing when working. - Page 30 PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL The following illustration shows the rail head areas that can be machined by this machine: Figure 11: Grinding areas Before starting the grinding process, always ensure that: • there are no signs of damage on the cup grinder and that the expiry date has not yet passed, •...
-
Page 31: Grinding The Running Edge
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 7.5.2 Grinding the running edge The control arm can be folded down to machine the running and outer edges. In this way, the machine can tilt around the rail head. -
Page 32: Replacing The Cup Grinder
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 7.5.3 Replacing the cup grinder WARNING Contact with the rotating cup grinders can cause permanent injuries. • Never use the machine without cup grinder protection. • Before maintenance and set-up work, make sure that the cup grinder is at a standstill and that the machine cannot be switched on again unintentionally. -
Page 33: Setting The Rupture Protection
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 7.5.4 Setting the rupture protection The height of the rupture protection can be adjusted to reflect the extent of wear on the cup grinder. For this, the tab for holding the rupture protection must be pulled upwards or pressed downwards. The rupture protection then engages automatically in one of three predefined positions. -
Page 34: Maintenance And Inspection
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Maintenance and inspection WARNING Incorrect or untimely maintenance work may result in damage to the machine or injury to persons. • Maintenance intervals are to be determined by the operator during the risk assessment process. -
Page 35: Air Filter
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL 8.1.2 Air filter Check and clean the air filter as described below: 1. Ensure that the machine is shut down. If necessary, give the engine long enough to cool down. -
Page 36: Checking Engine Oil, Topping Up And Changing It
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL NOTICE Mineral oil-based fuel is a water hazard. If this gets into the soil, it can result in groundwater pollution and the permeation of environmentally hazardous substances into the food chain. -
Page 37: Replacing The V-Belt
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL OIL FILLER CAP OIL DRAIN PLUG SEALING GASKET (replace) Figure 17: Topping up oil Replacing the V-belt Proceed as follows to replace the V-belt: 1. Remove the cup grinder, the lower rupture protection and the V-belt cover (6). -
Page 38: Inspection
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Figure 19: Replace V-belt Spare part, V-belt: art. no. 363736 Inspection At every inspection, check the general condition of the machine: 1. Check outside and underside of the engine for signs of oil or fuel leaks. -
Page 39: Remedying Problems
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Remedying problems This chapter describes potential problems and ways of remedying them. PROBLEM POSSIBLE CAUSE REMEDIAL ACTION Petrol cock/choke/engine switch in the wrong position Switch over the position Shortage of fuel... -
Page 40: Disposal
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL Disposal This chapter contains all the information needed to dispose of machine components as well as lubricants and consumables. NOTICE Disposal of the machine components may only be carried out by trained specialist personnel or by duly appointed specialist companies. -
Page 41: List Of Figures
PROFILE GRINDER GP 3600 P4 TRANSLATION OF THE ORIGINAL OPERATION MANUAL List of figures Figure 1: Type plate ....................................7 Figure 2: Type plate location .................................. 7 Figure 3: Attachment point for safety signage ............................. 12 Figure 4: Safety equipment .................................. 16 Figure 5: Complete layout of the GP3600 P4............................
Need help?
Do you have a question about the GP 3600 P4 and is the answer not in the manual?
Questions and answers