Summary of Contents for SPXFLOW Delair EtsilineCommPact
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INSTRUCTION MANUAL AIR DRYER Delair® EtsilineCommPact READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT. FORM. NO.: ACMM16WC0002 Rev 7 REVISION: 25-11-2021 Delair® EtsilineCommPact...
Revision History Revision survey document Purpose of release Date Drw./Appr./Qc. Rev 0.0 Released January 2017 HdG/EvL/ES Rev 1 Released February 2018 TM/EvL/ES Rev 2 Released November 2018 TM/EvL Rev 3 Released October 2019 TM/EvL Rev 4 Released July 2020 TM/EvL Rev 5 Released January 2021...
1. Table of Contents Revision History 1. Table of Contents 2. Introduction General Purpose of the manual Contact address Helpline: Symbols and conventions Identification Abbreviations Safety Information Markings and symbols General Electricity Safety precautions Environmental aspects Approvals Safety and electromagnetic compatibility 3.
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Shipping Damage Claims Connecting to the system Tubing Electrical installation 6. Operating instructions Control panel Connections and fuse Before start-up Starting Stopping Power failure Internet interface Log-ON Homepage System info General Network Credentials Configuration Device Operation Alarms Event log Remote Sense SNMP Time &...
Helpline: Phone: +31 76 5085568 Fax: +31 76 5085590 E-mail: info.nl@spxflow.com Website: www.spxflow.com Symbols and conventions Throughout this user manual, information relevant to safety issues and general warnings/notices are clearly marked with the symbol and laid out as follow: ACMM16WC0002 REV0.2 INSTRUCTION MANUAL DELAIR® ETSILINE COMMPACT ACMM16WC0002 INSTRUCTION MANUAL DELAIR®...
Careful operation is your best insurance against an accident. Read this section carefully before operating the installation. All operators, no matter how much experience they may have had, should read this and other related manuals before operating this unit or any equipment attached to it. It is the owner’s obligation to instruct all operators in safe operation.
Abbreviations Abbreviation Description Air Dryer ConformitéEuropéenne DHCP Dynamic Host Configuration Protocol Internal diameter Management Information Base Not applicable Outside Diameter Request for Comment Relative Humidity SNMP Simple Network Management Protocol Printed Circuit Board Safety Information Markings and symbols The following markings and international symbols are used on the equipment or within this manual. WARNING HOT SURFACE • A warning shows a...
Do not operate this equipment until the safety information and instructions in this user guide have been read and understood by all personnel concerned. WARNING • User responsibility. Failure or improper selection or improper use of the products de- scribed herein or related items can cause death, personal injury and property damage. General Correct use of the air dryer is important for your personal safety and for trouble-free functioning of the air dryer.
Environmental aspects The use and maintenance of the air drier does not include environmental dangers. Most parts are made of metal and can be disposed in the regular way. Optimal installation according to instructions and according to good craftsmanship will result in minimal energy consumption and maximal life of your system. According to EC-regulations electrical systems have to be disassembled and recycled at the end of their life.
3. Technical data General Subject Value Operation Continuous operation Outlet connections 8 outlets for ID=6mm (OD=8mm) or ID=1/4” (OD=3/8”) flexible hose Dry air volume 120 l/h at 20 mbar(g) Working pressure 20-30 mbarg (default setting) Pressure range adjustable within a range of 0 – 100 mbar(g) Overall weight and dimensions Mounting Width (mm)
Component Purpose Humidity indicator Indicates residual moisture through colour change (blue = dry; pink is humid) Gasket for indicator Sealing to prevent leakage On/off switch Switching unit ON and OFF Alarm plug For external signalling Connector power supply To connect electrical power supply Cable socket For connector power supply cable Electrical controller...
Parts supplied with mounting options 0281565 Component Purpose Bracket For wall and floor mounting 2, 3, 4 Fixation materials Fixating unit Plug Fixation in (solid) wall/floor Screw wood Fixation in (solid) wall/floor Spacer Create ventilation distance (only for floor mounting) Washer Surface protection Control system...
Location of equipment The air dryer should be installed in a dry room indoors. Ample free space should be allowed for the mainte- nance of the device. The air dryer shall be installed on a straight and even surface capable of handling the weight of the unit as specified in the technical specification.
4. Functional Description This section gives a brief description of the operational function of the air dryer. Drying See the typical process flow diagram in which adsorber (ADS2) is drying and (ADS1) is regeneration. The air to be dried will be sucked by a compressor (M2)through one adsorber (ADS2). The water vapor is ad- sorbed by the desiccant and the air flows via the compressor (M2) and solenoid valve (Y3) to the system.
Regeneration Two phases can be distinguished during the regeneration of the adsorber, the heating phase and the cool- ing phase. During the regeneration, a small volume of dried air (called: purge-air) will be branched from the compres- sor outlet line and led to the regenerating adsorber (ADS1). An orifice (OR1) is mounted in this branch to limit the dried air quantity.
Remote Sense The working pressure of the EtsilineCommPact is standardly measured between solenoid valve Y3 and the outlet manifold. In some circumstances it is desired to measure the working pressure further in the antenna system. In that case you connect a return hose to the remote sense input. The remote sense valve RS needs to be pulled out to measure the remote presssure and pushed in to measure the internal manifold pressure.
5. Installation Installation, operation, maintenance and repair shall only be performed by authorized, trained and skilled employees. Receiving and unpacking Short Shipment or Incorrect Material Claims All claims for shortage or incorrect material must be made within thirty (30) days after its receipt at jobsite and the package is opened for condition check.
Tubing There are 2 possible types of connectors: 8mm OD - 6 mm ID and 3/8”OD - 1/4”ID. 6 - 8 mm connectors • Plugs and caps (if any) must be removed before connecting the tubing. • No external force is allowed on air inlet and outlet pipes and the connected tubing should not be under tension.
Connectors fitted to the Etsiline Commpact Electrical installation • Make sure the unit is switched OFF when connected to the mains. • For position of connectors see chapter 6 • Connect Ethernet cable (minimally Cat 5e) to connector CON4 on back side of unit •...
6. Operating instructions Control panel All controls are positioned on the front side of the unit. See below figure with the identification of each con- trol; AT1 Digital display Top line shows status of the process. These are the possibilities; Heater 1;...
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Number Relative humidity Blue – light blue abt. 10% relative humidity or lower Light blue – lavender abt. 20% relative humidity Lilac abt. 30% relative humidity Lilac – pink abt. 35% relative humidity Pink abt. 40% relative humidity or higher A moisture indicator showing a relative humidity >10% does not necessarily mean that desiccant of dryer needs to be exchanged.
V1..V8 Port OPEN-CLOSE actuator With valve V1 V8 each connection positioned on back side of the unit can be opened/closed. Closed valves don’t supply dry air anymore to the system. Remote Sense open/close actuator With valve RS in open position (pulled out) the unit will measure the external air pressure connected to RS port.
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Standard the working pressure is measured at the outlet manifold of the dehydrator. With the Remote Sense Input it is possible to measure the pressure at another location of the system (e.g. near the an- tenna). You need to connect the Remote Sense Input by a hose with the nipple where you want to measure the pressure.
CON9 CON10 Alarm connector Connector for external alarm. Potential free contact. PIN configuration (cable part) on solder side view CON19 CON20 Communication connector. (optional) Connector for communication between master and slave in case redundant option is applicable. PIN configuration (cable part) on solder side view F1 Fuse Fuse holder for 2A-fuse-slow(20 mm) which protects the heater elements.
Stopping 1. Switch off the dryer by means of the on-off switch 2. Disconnect the dryer from the power supply. 3. Close all the ball valves. Power failure After power failure the unit will re-start automatically and proceed with the cycle where it was interrupted. All settings remain stored in the controller of the unit Internet interface Log-ON...
Homepage After log-on you see the homepage of the dehydrator. Homepage On this homepage you see the status of the dehydrator with the alarms. The green colored items are acti- vated. An activated heater colors orange. Device Runtime Total operation time of the dehydrator Valve Y3 duty cycle* Duty Cycle of the dehydrator Standby, waiting for start command*...
Seq. Adsorber 1 Adsorber 2 Time Heating Drying 3 hrs Cooling ≥ 3 hrs Drying Heating 3 hrs Cooling ≥ 3 hrs Back to step 1 Cycle subdivision Alarms Low, high pressure alarm Compressor run time alarm Humidity alarm (in case optional Humidity sensor is installed) RED.AL Will prevent to switch to this dryer.
Credentials Credentials Default Username : admin Password : admin We suggest to change the username and password immediately at fist log-on. The SOFT reset has no impact on the set credentials. Reset to default username and password by a HARD reset on the PCB of the CommPact. ACMM16WC0002 REV0.2 INSTRUCTION MANUAL DELAIR®...
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After a hard reset, all settings will be overwritten with default settings. To apply a hard reset, disconnect power to the CommPact. Press and hold the set key and power the unit again. The display starts to count down. Hold the set key until the dehydrators starts up again. The “run” led will blink a few times, this indicates the settings are overwritten.
Configuration Device Gives a list of all runtime counters and current configuration. Device configuration * In Etsiline Commpact the Remote Sense is manually operated via valve RS located in the front panel. ACMM16WC0002 REV0.2 INSTRUCTION MANUAL DELAIR® ETSILINE COMMPACT ACMM16WC0002 INSTRUCTION MANUAL DELAIR® ETSILINE COMMPACT CHAPTER 6 PAGE 35...
Operation In these fields the low and high operational pressure can be changed, within the design limits of 0 – 100 mbar(g) Default Pressure low limit : 20 mbar(g) Pressure high limit : 30 mbar(g) Operation ACMM16WC0002 REV0.2 INSTRUCTION MANUAL DELAIR® ETSILINE COMMPACT ACMM16WC0002 INSTRUCTION MANUAL DELAIR®...
Alarms In these fields the alarm levels can be changed. Alarms Alarm delay: When an alarm restores within de delay time, no alarm signal will be given. Low pressure alarm: When the measured pressure drops under this level, a low pressure alarm is given. High pressure alarm: When the measured pressure rises to this level, a high pressure alarm is given.
Event log In this field the latest events are logged. The events stored can be downloaded via the download button, this will generate a komma separated value file. Available in you download folder. A copy of this file will be stored on the internal SD card of the Etsi- CommPact.
Remote Sense The working pressure of the EtsilineCommPact is standard measured between solenoid valve Y3 and the outlet manifold. In some circumstances it is desired to measure the working pressure further in the antenna system. In that case you connect a return hose to the remote sense input. In the Etsiline Commpact the manual valve RS has to be pulled out for remote sense operation.
SNMP SNMP The delair® EtsilineCommPact supports the SNMPv1. The standard community string is “public”. The community string can be adapted with this SNMP menu. Two SNMP trap destinations can be enabled and switched on/off. The full description of the SNMP interface is found in the SPX-MIB file. Time &...
Soft reset The soft reset brings all settings made by web interface back to the default settings. The username and password will not change to default nor will the event log be affected. Soft reset Test status This is the overview of the current status of the relays, digital outputs and the test modus. Test status * In Etsiline Commpact the Remote Sense is manually operated via valve RS located in the front panel, not via valve Y4.
Parameter settings Browser menu Parameter Default Set- Design Limits / remarks ting DHCP Disabled To switch DHCP-setting (On –Off) The air dryer will request network for an IP-address. In case the DHCP is switched OFF than the air dryer will take over the set IP-adress, netmask and gateway.
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Browser menu Parameter Default Setting Design Limits / remarks Alarm delay 60 sec Alarm delay. (1 - 900 seconds). Once a discrepancy is found (low pressure, high pressure, max. time compressor, unsuccessful BiT, high RH%), all the alarms will be activated after the actual adjusted delay.
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Browser menu Parameter Default Design Limits / remarks Setting Communication Public string Trap receiver 1 Disable enabled button SNMP Trap receiver 1 1.0.0.1 Trap receiver 2 Disable enabled button Trap receiver 2 1.0.0.1 Redundancy mode Off: in case redundancy option is not installed or not acti- vated, Master/slave: one unit shall be set as master the second unit must set as slave.
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Browser Parameter Default Design Limits / remarks menu Setting Pressure low Lower limit (compressor on) limit mBarg When system pressure drops below this setting, supply valve Y3 and, dependent of other conditions, compressor is switched ON Pressure high High limit (compressor off) limit mBarg When system pressure exceeds this setting, supply valve Y3 and, depen-...
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Browser menu Parameter Default Setting Design Limits / remarks Alarm delay 60 seconds Alarm delay. (1 - 900 seconds). Once a discrepancy is found (low pressure, high pressure, max. time compressor, unsuccessful BiT, high RH%), all the alarms will be activated after the actual adjusted delay.
IP-address/#/config/installer Installer menu * In Etsiline Commpact the Remote Sense is manually operated via valve RS located in the front panel, not via valve IMPORTANT The PC/Laptop needs to have Windows 7 or higher. Windows asks with a pop-up per- mission to apply the software.
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relayHeater2Position OBJECT-TYPE SYNTAX INTEGER {open(0), closed(1)} ACCESS read-only STATUS mandatory DESCRIPTION “Position of the relay” ::= { testmode 4 } relayPump1Position OBJECT-TYPE SYNTAX INTEGER {open(0), closed(1)} ACCESS read-only STATUS mandatory DESCRIPTION “Position of the relay” ::= { testmode 5 } relayPump2Position OBJECT-TYPE SYNTAX INTEGER {open(0), closed(1)}...
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valveY4OutputSignal OBJECT-TYPE SYNTAX INTEGER {off(0), on(1)} ACCESS read-only STATUS mandatory DESCRIPTION “Position of the relay” ::= { testmode 10 } relayAlarmPosition OBJECT-TYPE SYNTAX INTEGER {open(0), closed(1)} ACCESS read-only STATUS mandatory DESCRIPTION “Position of the relay” ::= { testmode 11 } configuration OBJECT IDENTIFIER ::= { measurements 7 } deviceConfiguration OBJECT-TYPE SYNTAX INTEGER...
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analogSensorConnectionType OBJECT-TYPE SYNTAX INTEGER {i2C(0), analogIn(1)} ACCESS read-only STATUS mandatory DESCRIPTION “Select the analog sensor input” ::= { configuration 5 } analogSensorUnits OBJECT-TYPE SYNTAX INTEGER {rH(0), dewpoint(1)} ACCESS read-only STATUS mandatory DESCRIPTION “Analog sensor unit type” ::= { configuration 6 } remotePressureSensorEnabled OBJECT-TYPE SYNTAX INTEGER {disabled(0), enabled(1)}...
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pwmModePeriod OBJECT-TYPE SYNTAX INTEGER {0..120} ACCESS read-only STATUS mandatory DESCRIPTION “Set the length of each PWM cycle period in minutes” ::= { configuration 11 } pwmModePercentave OBJECT-TYPE SYNTAX INTEGER {0..100} ACCESS read-only STATUS mandatory DESCRIPTION “Set the percentage of the PWM cycle period that should be active” ::= { configuration 12 } redundancy OBJECT IDENTIFIER ::= { measurements 10 } mode OBJECT-TYPE...
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slaveCommunicationAlarmFlag OBJECT-TYPE SYNTAX INTEGER {notActive(0), Active(1)} ACCESS read-only STATUS mandatory DESCRIPTION “Redundant slave device was unable to communicate with the master” ::= { redundancy 5 } masterCommunicationAlarmFlag OBJECT-TYPE SYNTAX INTEGER {notActive(0), Active(1)} ACCESS read-only STATUS mandatory DESCRIPTION “Redundant master device was unable to communicate with the slave” ::= { redundancy 6 } -- **************************************************************************** -- .1.3.6.1.4.1.26381.1.2.X.port...
7. Trouble shooting Fault Cause Action Air Dryer does not run Unit disconnected from the power supply Check and remedy if necessary Power switch in off position Main power connection unreliable The main fuse is defective The fuse of the unit is defective Fault Cause Action...
12. Declaration of conformity EC declaration of conformity With EC directives 2014/30/EU Electro Magnetic Compatibility Directive 2014/35/EU Low Voltage Directive 2011/65/EU RoHS directive SPX Flow Technology BV Munnikenheiweg 41 4879 NE Etten-Leur The Netherlands declare that, under our sole responsibility for manufacture and supply, the products EtsilineCommPact SPX No.
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4879NE - Etten-Leur The Netherlands Phone: +31 (0)76-508 5568 Fax: +31 (0)76-508 5590 E-mail: info.nl@spxflow.com www.spxflow.com This publication is the property of, and contains information propri- etary to SPX Flow No part of this publication may be reproduced or copied in any form, or by any means, including electronic, mechani- cal, photocopying, recording or otherwise, without the prior written permission of SPX Flow.
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will this dehydrator show the pressure on the CPU display of all the different lines connected to it?