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Summary of Contents for System Cleaners S3
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Page 1: Title Page
Manual S3 Version 1 (04.2022. EN) -
Page 2: Table Of Contents
Table of content Title page ..................................1 Table of contents ................................2 Introduction .................................. 3 General ..............................3 Proper use ............................. 3 Liability ..............................3 Safety ..............................3 Warranty ............................... 3 Labelling ..............................3 Declaration ............................. 3 Safety information ................................. 4 Safety symbols ............................ -
Page 3: Introduction
Proper use System Cleaners' system is exclusively designed to use water and cleaning agents. All other forms of application or use not within the scope of the above are considered to be improper and inconsistent with the requirements and regulations and may lead to hazardous situations. -
Page 4: Safety Information
Safety information General: This unit must only be operated by trained professionals or well instructed users. Service must only be carried out by trained professionals or well instructed maintenance staff. Risk assessment: 1. Always wear safety glasses, gloves and suitable clothing when using the system (PPE) •Danger of getting chemicals in eyes (HIGH RISK) •Danger of getting high pressure water in eyes (HIGH RISK) •Danger of getting chemicals on skin (HIGH RISK) -
Page 5: Machine Overview
Main function elements Description Air inlet Backflow preventer Air non-return valve 1 Air pressure regulator Pressure gauge Air non-return valve 2 Air valve Water non-return valve Chemical dosing valve Chemical non-return valve Function selector Outlet ball valve Chemical strainer Water inlet Outlet Version 1 (04.2022. -
Page 6: Technical Data
Technical data Unit Value Installation Ambient temperature C° / F° 3-40 / 37-104 Connections Air inlet mm / thread Ø8 / 1/4” NPT Water inlet 1/2” BSPT / 1/2” NPT Pre-diluted inlet 1/4” BSPT / 1/4” NPT Outlet SC coupling Water Maximum pressure Bar / psi... -
Page 7: Flowdiagram
Flowdiagram S3 2 x Concentrated chemicals S3 2 x Pre-diluted chemical S3 1 x Concentrated & 1 x pre-diluted Version 1 (04.2022. EN) Page 7 af 28... -
Page 8: Flow Diagram Id
Description Water inlet Water non-return valve Ball valve unit Concentrated chemical 1 Dosing valve Concentrated chemical non-return valve Concentrated chemical inlet 2 Air valve Air regulator Air non-return valve Backflow preventer Outlet Pre-diluted chemical 1 Pre-diluted chemical 2 Version 1 (04.2022. EN) Page 8 af 28... -
Page 9: Transportation, Handling, Storage
Transport, handling, storage Transport and handling Attention must be paid when lifting the system, due to it’s relative high weight Storage When storing the system, the ambient temperature must be kept above freezing point. After long time storage the system must be flushed before using it in the production. Version 1 (04.2022. -
Page 10: Installation
Installation Part number Installation kit 96-010090 2 x Concentrated chemical 96-010091 1 x Concentrated chemical & 1 x pre-diluted chemical 96-010092 2 x pre-diluted chemical 96-010093 3 x pre-diluted chemical Version 1 (04.2022. EN) Page 10 af 28... -
Page 11: Operation
Operation Dosing valve Test setup: Dosing valves Standard injector 20bar 6,5 liters/min. Stainless dosingvalve, new version 11,00 10,50 10,00 Disclaimer: 9,50 The mesurements should be seen only as a guidance. 9,00 Viscosity, backpressure, temperature, etc. can influence on the dosing. 8,50 8,00 7,50... -
Page 12: Quick Guide F D
Quick guide F D Step 1 – Pre-rinse Step 2 – Foam Step 3 – Rinse Step 4 – Disinfection Step 5 – Rinse Step 6 – Chemical 1 flush Step 7 – Chemical 2 flush Step 8 – Close all valves Version 1 (04.2022. -
Page 13: Quick Guide F F
Quick guide F F Step 1 – Pre-rinse Step 2 – Foam 1 Step 3 – Rinse Step 4 – Foam 2 Step 5 – Rinse Step 6 – Chemical 1 flush Step 7 – Chemical 2 flush Step 8 – Close all valves Version 1 (04.2022. -
Page 14: Quick Guide Pf Pd
Quick guide PF PD Step 1 – Pre-rinse Step 2 – Foam Step 3 – Rinse Step 4 – Disinfection Step 5 – Rinse Step 6 – Close all valves Version 1 (04.2022. EN) Page 14 af 28... -
Page 15: Quick Guide Pf Pf
Quick guide PF PF Step 1 – Pre-rinse Step 2 – Foam 1 Step 3 – Rinse Step 4 – Foam 2 Step 5 – Rinse Step 6 – Close all valves Version 1 (04.2022. EN) Page 15 af 28... -
Page 16: Quick Guide Pf D
Quick guide PF D Step 1 – Pre-rinse Step 2 – Foam 1 Step 3 – Rinse Step 4 – Disinfection Step 5 – Rinse Step 6 – Chemical 2 flush Step 7 – Close all valves Version 1 (04.2022. EN) Page 16 af 28... -
Page 17: Quick Guide Pf F
Quick guide PF F Step 1 – Pre-rinse Step 2 – Foam 1 Step 3 – Rinse Step 4 – Foam 2 Step 5 – Rinse Step 6 – Chemical 2 flush Step 7 – Close all valves Version 1 (04.2022. EN) Page 17 af 28... -
Page 18: Quick Guide Sep. F
Quick guide Sep. D Step 1 – Pre-rinse Step 2 – Disinfection Step 3 – Rinse Step 4 – Flush Step 5 – Close all valves Version 1 (04.2022. EN) Page 18 af 28... -
Page 19: Quick Guide Sep. D
Quick guide Sep. F Step 1 – Pre-rinse Step 2 – Foam Step 3 – Rinse Step 4 – Flush Step 5 – Close all valves Version 1 (04.2022. EN) Page 19 af 28... -
Page 20: Quick Guide Sep. Pf
Quick guide Sep. PF Step 1 – Pre-rinse Step 2 – Foam 1 Step 3 – Rinse Step 4 – Close all valves Version 1 (04.2022. EN) Page 20 af 28... -
Page 21: Quick Guide Sep. Pd
Quick guide Sep. PD Step 1 – Pre-rinse Step 2 – Disinfection Step 3 – Rinse Step 4 – Close all valves Version 1 (04.2022. EN) Page 21 af 28... -
Page 22: Maintenance
Maintenance Non-return valves: Both water, chemical and air non-return valves should be checked every week. Water non-return valve protects the fresh water supply against backflow of chemical from the satellite There are two non-return valves on the air system, between the non-return valves there are a backflow protector. The purpose is to protect the air supply There is a non-return valve on each chemical inlet. -
Page 23: Quick Guide Open Lid
Quick guide open lid Step 1- Loosen handle Step 2 – Hang lid on cabinet Version 1 (04.2022. EN) Page 23 af 28... -
Page 24: Quick Guide Removal Of Water Non-Return Valve
Quick guide remove water non-return valve Step 1- Loosen handle Step 2 – Hang the lid on cabinet Step 3 – Move air valve Step 4 – Move dosing valves Step 5 – Loosen nut Step 6 – Remove non-return valve Version 1 (04.2022. -
Page 25: Quick Guide Descaling Water Nozzle
Quick guide descaling water nozzles Step 1- Loosen handle Step 2 – Hang the lid on cabinet Step 3 – Unscrew water nozzles Step 4 – Remove water nozzles Step 5 – Remove o-rings from water nozzles Step 6 – Descale water nozzles Version 1 (04.2022. -
Page 26: Troubleshooting
Too many users at the same time Wait until number of users is below recommended Wrong size rinse nozzle Use the original System Cleaners rinse nozzle Wrong function selected Select rinse function on handle Chemical product is not a foaming product Replace product with a foaming product Adjust the dosing according to chemical supplier’s... -
Page 27: Disposal
This product and parts of it most be disposed in an environmentally sound way Use the public or private waste collection services. If above isn’t possible please contact nearest System Cleaners representant. Version 1 (04.2022. EN) Page 27 af 28... - Page 28 System Cleaners A/S Halkjærvej 17 DK-9200 Aalborg SV Denmark Tel.: +45 96 34 04 04 info@systemcleaners.com www.systemcleaners.com Please note: We reserve the right to make alterations to the technical specifications without notice. Version 1 (04.2022. EN) Page 28 af 28...
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