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Cantoni JOLLY 2010 User And Maintenance Handbook

Dump truck

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W A R R A N T Y
(ART. 6 GENERAL TERMS OF SALE)
The dump body is covered by a 12 (twelve) month warranty starting from the date of delivery
of the vehicle. Any repairs or maintenance interventions that become necessary during the
warranty period must be carried out exclusively at our plant or at the premises of one of our
authorised service centres. The warranty is limited to the replacement of parts that develop
faults due to defective workmanship or materials, and the relative labour costs. Inspection of
defective parts or identification of possible causes of faults must be carried out exclusively at
the headquarters of Cantoni & C. or on the premises of its authorised service centres.
The Warranty does not cover parts subject to normal wear and tear and will lapse if the dump
body is modified, tampered with, or disassembled, even partially, by non-authorised repair
shops. The Warranty will also be automatically invalidated if the dump body is loaded in
excess of the rated loading capacity specified in the vehicle's logbook.
The Warranty does not cover faults caused by incorrect use, negligence, or due to failure to
perform routine servicing. The Warranty does not cover the cost of transporting the vehicle to
our plant or to our authorised service centres, nor does it cover any losses arising through
unavailability of the vehicle or any whatsoever other costs and expenses. Any replaced parts
that are not covered by the terms of the Warranty will be charged on the basis of the Price List
in force at the time the work is carried out.
W a r r a n t y C e r t i f i c a t e
VEHICLE TYPE
...........................................................................................................
DUMP BODY TYPE
CHASSIS N°
DELIVERY DATE
__________________
This Certificate must be rigorously retained together with the other vehicle documents and
produced at the time of any warranty claims.
Jolly Rev.05 Ed. Sett.2010(I)
1/24

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Summary of Contents for Cantoni JOLLY 2010

  • Page 1 Cantoni & C. or on the premises of its authorised service centres. The Warranty does not cover parts subject to normal wear and tear and will lapse if the dump body is modified, tampered with, or disassembled, even partially, by non-authorised repair shops.
  • Page 2 CAREFULLY BEFORE USING THE DUMP TRUCK ! INTRODUCTION This user and maintenance handbook contains all the information needed to get the best use out of your CANTONI dump truck in conditions of the maximum safety. The handbook is addressed to vehicle operators and the persons responsible for maintenance and repair work.
  • Page 3: Troubleshooting

    C O N T E N T S DUMP BODY Identification Description Basic safety requirements OPERATING PRESCRIPTIONS – Conditions of use Configuration of the vehicle Configuration of the load Unloading conditions OPERATING PRESCRIPTIONS – Manoeuvring instructions Opening of side boards – Position of the pivot pins Body tipping controls.
  • Page 4 DUMP BODY 1.1 Identification 1.1.1 The dump body is identified in terms of Type and Serial Number as punched on the dataplate shown below, complete with the Year of Manufacture, Technical Payload, and chassis number of the vehicle on which the dump body is installed. 1.1.2 The dataplate, which complies with the requirements of the EC "Machinery Directive", bears the CE marking.
  • Page 5 1.2. Description The dump body is made up of the following units: 1.2.1 Subframe: The subframe is composed of welded steel profiles; its function is to reinforcethe chassis of the vehicle to which it is bolted. The subframe accommodates the lifting gear and relative hydraulic system.
  • Page 6 Lifting system: The lifting system is composed of a telescopic cylinder that tips the dump body, which is articulated on specially designed spherical or cylindrical pivots. 1.2.3 The hydraulic system, made up of the following parts: ▪ Power take off: : the power take off is fitted to the vehicle gearbox, which provides the necessary drive.
  • Page 7 ▪ Directional control valve : the directional control valve distributes the pressurised oil to the services in accordance with the required operations of lifting or lowering of the load body. The directional control valve is composed of an open-centre spool valve, a load- holding check valve that serves to hold the body in its raised position, and a pressure relief valve that protects the various parts of the system from possible overpressure conditions.
  • Page 8 1.2.4 Controls and indications : the operating controls for the dump truck, engagement of the power takeoff, and lifting and lowering of the load body, are installed in the operator cab in such a way as to eliminate the risk of inadvertent activation. Engagement of the power take off is signalled by the illumination of a warning light in the cab, while the load body raised condition is signalled by an acoustic sounder that is audible in the immediate area of operation of the dump truck.
  • Page 9 1.3. Essential safety requirements (ESR) 1.3.1 The dump body is constructed in compliance with the "Machinery Directive" 2006/42/EC and subsequent amendments 1.3.2 The equipment complies with the following Italian standards: UNI 10691, UNI 10692, UNI 10693, UNI 10694, UNI 10695, which regulate the risk analysis of the dump truck and determine the relative ESR.
  • Page 10 body in an unequivocal manner, preventing lifting in the direction of the cab and providing the facility to inhibit body lifting. ▪ All points of the dump body requiring periodic servicing are easily accessible. The equipment is supplied with a safety prop to support the raised body during maintenance work.
  • Page 11 OPERATING PRESCRIPTIONS – Conditions of use 2.1 Configuration of the vehicle 2.1.1 Before loading/unloading the body take steps to ensure: ▪ your personal safety; ▪ that you have an adequate view of the working area (construction site) such as to ensure the absence of persons, animals, or property exposed to the risk posed by projected objects and material;...
  • Page 12 2.2 Unloading conditions The weight of the load must never exceed the Payload value specified 2.2.1 in the vehicle logbook. (Overloads will compromise the correct operation of the dump body and increase the risk of accidents and the dangers associated with road circulation of the vehicle). 2.2.2 Ensure the side boards and tailgate are closed.
  • Page 13 2.3 Unloading conditions 2.3.1 Before dumping the load, check the condition of the ground: ▪ the vehicle must be standing on stable terrain that does not allow the tyres to become embedded; ▪ the tyres must be in contact with a flat area of ground; ▪...
  • Page 14 3 OPERATING PRESCRIPTIONS – Manoeuvring instructions 3.1 Opening of tailgate or side boards – Position of the pivot pins 3.1.1 In the standard configuration the tailgate is equipped with an automatic release device that is activated as soon as the body starts to tip.
  • Page 15 3.2. Body tipping controls THE CONTROLS FOR THE MECHANICAL ENGAGEMENT (WITH PTO) ARE LOCATED ON THE DASHBOARD IN THE CAB IN POSITION CLEARLY VISIBLE AND EASILY ACCESSIBLE. THE KEYBOARD FOR THE ELECTRICAL ENGAGEMENT IS LOCATED IN THE CAB, USUALLY BEHIND THE DRIVING SEAT, TO PREVENT ACCINTAL CONTACT.
  • Page 16 3.1.1 Lifting Lifting with mechanical plant ▪ With the vehicle engine running (neutral gear selected) press the clutch pedal fully down and wait a few seconds to allow all gears currently spinning in the gearbox to coast to a stop. ▪...
  • Page 17: Maintenance Prescriptions

    4 MAINTENANCE PRESCRIPTIONS Use of the equipment in accordance with the designated Prescriptions for Use together with properly executed maintenance constitute the best possible guarantee of lasting efficiency of the dump truck and the minimum possible need for repairs. To facilitate maintenance operations, all parts subject to adjustment, lubrication, or cleaning can be easily accessed in such a way as to allow the operator to work with the minimum fatigue and in conditions of safety.
  • Page 18 materials such as, for example, very high concentrations of dust, humidity, substances with high salt contents. 4.2.5 Use Grease with a high pour point (180°C) featuring elevated resistance to mechanical stress. Do not use grease containing acid, naphtha, or solid particulate. 4.3 Checking the Hydraulic Oil 4.3.1 Once a week check the hydraulic system for possible external or internal leakage of oil in the Power Take-Off –...
  • Page 19 Torquing of Threaded Fasteners 4. 4 Once a month check the torque of the Subframe to Vehicle chassis fixing bolts. 4.4.1 Fixing: Braket type Plate type TIGHTENING BOLT DIAMETER TORQUE (mm) (Nm) Ø Ø 4.4.2 In the event of replacement use fasteners with resistance class 10.9 Jolly Rev.05 Ed.
  • Page 20 4.4 Functions of controls and safety devices Check the following aspects during normal use of the dump body and at least one a month: 4.4.1 That the indicator symbols and warning plates are present and legible. 4.4.2 That the dump truck controls are working correctly, checking also that there are no leaks from the pneumatic circuit.
  • Page 21 4.6.6 Likewise, check the condition of the paintwork, paying special attention to any spots of corrosion due to the formation of rust. USE EXCLUSIVELY GENUINE ORIGINAL CANTONI SPARE PARTS ! Jolly Rev.05 Ed. Sett.2010(I) 21/24...
  • Page 22 5 PROBLEM OF USE Table I - Anomalies of operation and use 5.1 Problem 5.2 Cause 5.3. Corrective action Power Take-Off not Engage Power Take-Off engaged Power Take-Off faulty Renew power Take-Off Leakage from pneumatic The body fails to Tighten all air line unions circuit lift –...
  • Page 23 5.1 Problem 5.2 Cause 5.3. Corrective action "PTO engaged" Lamp burnt out or faulty Renew lamp or switch. indicator light fails switch/electrical system. Check wiring to illuminate "Body raised" Faulty sounder or switch. Renew sounder or switch. acoustic warning No switch contact Adjust position of switch is not audible Load the body correctly...
  • Page 24 Register of inspections and repairs Table II Inspections and repairs Date Subject Result Jolly Rev.05 Ed. Sett.2010(I) 24/24...