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D A T A D E V I C E C O R P O R A T I O N
SB-3625XKX SYNCHRO/RESOLVER-TO-DIGITAL
PCIE INTERFACE BOARD HARDWARE MANUAL
MN-3625XKX-001
The information provided in this Manual is believed to be accurate; however, no
responsibility is assumed by Data Device Corporation for its use, and no license or rights
are granted by implication or otherwise connection therewith.
Specifications are subject to change without notice.
Please visit our Web site at
http://www.ddc-web.com/
for the latest information.
All rights reserved. No part of this Manual may be reproduced or transmitted in any form
or by any mean, electronic, mechanical photocopying recording, or otherwise, without
the prior written permission of Data Device Corporation.
105 Wilbur Place
Bohemia, New York 11716-2426
Tel: (631) 567-5600, Fax: (631) 567-7358
World Wide Web -
http://www.ddc-web.com
For Technical Support - 1-800-DDC-5757 ext. 7771
United Kingdom - Tel: +44-(0)1635-811140, Fax: +44-(0)1635-32264
France - Tel: +33-(0)1-41-16-3424, Fax: +33-(0)1-41-16-3425
Germany Tel: +49-(0)89-15 00 12-11, Fax: +49-(0)89-15 00 12-22
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Asia - Tel: +65 6489 4801
India - Tel: +09-080-301-200
© 2016 Data Device Corp.
i
Data Device
Corporation
SB-3625XKX Manual
www.ddc-web.com
Rev D - 2/19
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Summary of Contents for DDC SB-3625XKX
- Page 1 Tel: (631) 567-5600, Fax: (631) 567-7358 World Wide Web - http://www.ddc-web.com For Technical Support - 1-800-DDC-5757 ext. 7771 United Kingdom - Tel: +44-(0)1635-811140, Fax: +44-(0)1635-32264 France - Tel: +33-(0)1-41-16-3424, Fax: +33-(0)1-41-16-3425 Germany Tel: +49-(0)89-15 00 12-11, Fax: +49-(0)89-15 00 12-22...
- Page 2 Added section 6.2.4, and figures 6 and 7. 2/2018 Accuracy section of Spec table updated. Updated connector pinout table to match mating connector figure. 2/2019 8, 9, 11 Aligned channel enumeration pinout to match software. Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19...
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Page 3: Table Of Contents
Incremental Encoder Emulation (A Quad B) ............ 16 6.2.6 Velocity Output ....................17 6.2.7 Built-in-Test (BIT) Output ................17 6.2.8 Two Speed ...................... 18 6.2.9 Self-Test ......................18 SOFTWARE ....................... 19 ORDERING INFORMATION ................21 Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... - Page 4 L I S T O F F I G U R E S Figure 1. SB-3625XKX Synchro/Resolver-to-Digital PCIe Board ..........4 Figure 2. SB-3625XKX PCIe Board Block Diagram ..............8 Figure 3. JN4 96-Pin Mating Connector ..................8 Figure 4. P5 68-Pin D-Type Mating Connector ................ 10 Figure 5.
- Page 5 L I S T O F T A B L E S Table 1. SB-3625XKX Specifications ..................5 Table 2. JN4 96-Pin Connector Pinout ..................9 Table 3. P5 68-Pin Connector Pin Out ..................11 Table 4. Dynamic Characteristics .................... 13 Table 5.
- Page 6 To use a Product identified as an upgrade, you must first be licensed for the product identified by DDC as eligible for the upgrade. After upgrading, you may no longer use the product that formed the basis for your upgrade eligibility.
- Page 7 You may not reverse engineer, decompile, or disassemble the Product. TERMINATION Without prejudice to any other rights, DDC may cancel this SLA if you do not abide by the terms and conditions of this SLA, in which case you must return all copies of the Product and all of its component parts.
- Page 8 DDC without charge, except that you are responsible for any expenses you may incur (e.g. cost of shipping the Product to DDC). This Limited Warranty is void if failure of the Product has resulted from accident, abuse, misapplication, abnormal use or a virus.
- Page 9 (including, without limitation, all damages referenced above and all direct or general damages), the entire liability of DDC and any of its suppliers under any provision of this SLA and your exclusive remedy for all of the foregoing (except for any remedy of repair or replacement elected by DDC with respect to any breach of the Limited Warranty) shall be limited to the amount actually paid by you for the Product.
- Page 10 Product or any other subject matter covered by this SLA. To the extent the terms of any DDC policies or programs for support services conflict with the terms of this SLA, the terms of this SLA shall control.
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Page 11: Software License And Policies
• <…> - indicates user-entered text or commands. Special Handling and Cautions The SB-3625XKX series uses state-of-the-art components, and proper care should be used to ensure that the device will not be damaged by Electrical Static Discharge (ESD), physical shock, or improper power surges and that precautions are taken to avoid electrocution. -
Page 12: What Is Included In This Manual
P R E F A C E What is included in this manual? This manual contains a hardware guide for the SB-3625XKX PCIe Board and a basic overview of the software supplied with the board. The Synchro API Library and Driver installations for Windows will be covered in the separate SB-36040S0 manual, as well as LabVIEW™... -
Page 13: Overview
To install the latest official software from DDC, download via DDC’s website at www.ddc-web.com/Products/CardsMatrixSynchroResolver.aspx. Navigate to the applicable product page and click on the software tab. A download link will be given for the latest package(s) at no cost. -
Page 14: Applications
Typical motion feedback applications include motor control, machine tool control, antenna control, robotics and process control systems. The SB-3625XKX is supplied with a Graphical User Interface (GUI) to analyze position information, direction and BIT. -
Page 15: Specifications
SPECIFICATIONS Table 1. SB-3625XKX Specifications These specifications apply over the rated power supply, temperature, and reference frequency ranges; 10% signal amplitude variation and 10% harmonic distortion PARAMETER UNIT VALUE RESOLUTION Bits 10, 12, 14, or 16 programmable (note 4) —... - Page 16 S P E C I F I C A T I O N S Table 1. SB-3625XKX Specifications These specifications apply over the rated power supply, temperature, and reference frequency ranges; 10% signal amplitude variation and 10% harmonic distortion PARAMETER...
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Page 17: Hardware
HARDWARE Installation The SB-3625XKX board is a PCI Express x1 1.0a compliant board that can be inserted in any standard height PCI Express 1.0a/1.1/2.0 compliant slot. When installing the board, the following should be observed: • NEVER insert or remove the board with the power turned on. -
Page 18: Configuration
H A R D W A R E Figure 2. SB-3625XKX PCIe Board Block Diagram Configuration 5.2.1 JN4 96-pin Mating Connector Table 2 lists the pinouts and Figure 3 shows the mechanical assembly for the JN4 mating connector. Row B is No Connect. -
Page 19: Table 2. Jn4 96-Pin Connector Pinout
S3 (+SIN) – Channel 5 S2 (+COS) – Channel 5 Note: Each channel should have its own return / gnd allocated in the cabling. There should not be one common ground for all channels. Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... -
Page 20: P5 68-Pin Connector
Figure 4. P5 68-Pin D-Type Mating Connector Suggested Mating Connector: • 68-pin connector solder plug and junction shell : Acon HBW-3268K-3207 • Ribbon : 3M-10168-6000EC • Board has 3M 68-pin connector N10268-5242 VC Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... -
Page 21: Table 3. P5 68-Pin Connector Pin Out
GND8 BIT_Channel 4 GND9 BIT_Channel 5 A_Channel 2 BIT_Channel 6 A_Channel 3 BIT_Channel 7 B_Channel 2 Spare4 B_Channel 3 Spare5 ZI_Channel 2 Spare6 ZI_Channel 3 Spare7 GND10 Spare8 GND11 Spare9 Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... -
Page 22: Detailed Architecture
DETAILED ARCHITECTURE Mechanical Outline Figure 5. SB3625XKX Mechanical Outline Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... -
Page 23: Synchro / Resolver To Digital Channels
*Not recommended - Low bandwidths in low resolutions may induce spin around and the part will not settle **High bandwidths in high resolutions may be used with carrier frequencies above 1.5 kHz Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... -
Page 24: Synthesized Reference
These loads switch on and off, thus causing spikes and transients in regulation. These transients can destroy the input thin-film resistor network. Therefore, 90 V line- to-line solid state input (DDC-49590) thin-film may be protected by installing voltage suppressors as shown in Figure 6 and Figure 7. -
Page 25: Figure 7. Voltage Transient Suppressor, 90V Resolver Input
D E T A I L E D A R C H I T E C T U R E Figure 7. Voltage Transient Suppressor, 90V Resolver Input Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... -
Page 26: Incremental Encoder Emulation (A Quad B)
= resolution of parallel data t = 1 / ( 2n * Velocity(RPS)) T = 1 / ( Velocity(RPS)) Figure 8. Incremental Encoder Emulation Timing Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... -
Page 27: Velocity Output
This typically occurs when exceeding the maximum tracking rate or during power up. 180° phase error input signal to reference input (false null) causes a BIT plus 180° Phase Error kickstarts the converter counter to correct the error. Data Device Corporation SB-3625XKX Manual www.ddc-web.com Rev D - 2/19... -
Page 28: Two Speed
Two speed allows resolutions greater than 16 bits to be achieved. Refer to the RD/RDC Applications manual (MN-19220XX-001) and the Synchro/Resolver Conversion Handbook. These documents are available at www.ddc-web.com. 6.2.9 Self-Test The device has a built-in self-test capability which can run a simulated test angle of 0, 45, or 90 degrees on each channel. -
Page 29: Software
API works with the hardware. Table 7 shows a summary of the supported operating systems. The SB-36030Sx Software Manual can be downloaded from the DDC web site at www.ddc-web.com. Table 7. Motion Feedback Library C SDK Part Number Descriptions... - Page 30 The card is supplied with the SB-36030SL Motion Feedback LabVIEW support package. This software development kit includes a set of VIs that provides the user with a hardware abstraction layer for the DDC Motion Feedback hardware in a LabVIEW environment. The Package includes 3 layers of VIs which enable easy application development.
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Page 31: Ordering Information
3. Bandwidth range selections are user programmable independently for each channel. Bandwidth range is dependent on the Signal Input option in the ordering information above. INCLUDED ACCESSORIES • 2 mating connectors STANDARD DDC PROCESSING FOR DISCRETE MODULES/PC BOARD ASSEMLIES TEST METHOD(S) CONDITION(S)
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