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Instruction Manual
PDU-90
Thank you very much for purchasing PDU-90 product.
○Before operating the unit, please read this manual. These explained here are to help you use the unit
safe and correctly, and to prevent danger or injury to the users or other people.
○After reading these instructions, store the manual where it is always accessible by the user.
Please carefully unpack and inspect your order, taking care not to damage the original packaging.
(Pulse Diverter Unit - 90)
■Safety Precautions --------------------------1~2
 
■Precautions before Use ----------------------- 3
■External Dimensions --------------------------- 4
■Operation --------------------------------------4~5
■Setting ------------------------------------------5~6
■Maintenance ----------------------------------7~9
■Specification------------------------------------ 10
Contents
●WARNING ------------------------------------ 1
●CAUTION ------------------------------------- 2
●Names of Parts ------------------------------ 3
●Accessory ------------------------------------- 3
●Power Supply -------------------------------- 3
●Main Unit -------------------------------------- 4
●Accessory ------------------------------------- 4
●Basic Operation ----------------------------- 4
●Notes ------------------------------------------- 5
●How to Set ------------------------------------ 5
●Notes ------------------------------------------- 6
●How to Replace a Belt --------------------- 7
●Main Unit ------------------------------------ 10
Issued date: June 8, 2016
Rev. 0

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Summary of Contents for Pulseroller PDU-90

  • Page 1: Table Of Contents

    PDU-90 (Pulse Diverter Unit - 90) Thank you very much for purchasing PDU-90 product. ○Before operating the unit, please read this manual. These explained here are to help you use the unit safe and correctly, and to prevent danger or injury to the users or other people.
  • Page 2: Safety Precautions

    Safety Precautions Please strictly comply with the warnings and instructions contained in this manual to prevent the risk of an accident, breakage and/or malfunction of the product. Indicates an imminently hazardous situation which, if not WARNING avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not CAUTION avoided, may result in minor or moderate injury and could...
  • Page 3: Caution

    Safety Precautions CAUTION [General] ●Never store or leave the product outdoors. ●Do not clime and/or overload on the product. It may cause an accident and/or breakage. ●Do not put a heavy load on the product or insert an object into an aperture. It may cause an accident and/or breakage.
  • Page 4: Precautions Before Use

    Precautions before Use [Names of Parts] Belt tensioner PULSE ROLLER for lifting Snap pulley Idler pulley Conveyor belt PULSE ROLLER Upper limit sensor for transport Lower limit sensor Cover for conveyor belt Label [Accessory] ●Driver cards are required for the transporting and PULSE ROLLER for transport/lifting, respec- tively.
  • Page 5: External Dimensions

    External Dimensions [Main Unit] • Please refer to Drawing for Approval for the external dimensions. [Accessory and Driver card] • Please refer to our separate-volume catalog for the external dimensions. Operation [Basic Operation] (See Fig. 1, 2) ●The product is recommended being controlled the following basic flow by a control unit such as PLC.
  • Page 6: Notes

    Upper limit sensor Lower limit sensor [Notes] ●When an overrun occurs during rotation, PULSE ROLLER for lifting will turn around to its original position. At the operation resumption, the timing deviation may occur in ascent movement but it will be eliminated in a short time.
  • Page 7: Notes

    Fig. 3 Hole part for fixing TRANSFER the main unit DIRECTION Conveyor frame Conveyor roller lnterlocking pulley PULSE ROLLER PULSE ROLLER TRANSFER for transport for lifting DIRECTION [Notes] ●Before installing the product make sure that a breaker of the appropriate capacity is installed. ●Before installing the power supply make sure the breaker and an emergency stop switch work correctly.
  • Page 8: Maintenance

    Maintenance [How to Replace a Belt] (See Fig. 4,5) 1. Fasten the Lift table at the lower limit position. 2. Loosen a Tensioner of a conveyor belt unit. 3. Remove Fixing bolts of the conveyor belt unit. 4. Loosen Fixing bolts of a conveyor belt cover, and remove the cover. 5.
  • Page 9: How To Replace Pulse Roller

    Fig. 5 Conveyor belt PULSE ROLLER for transport [How to Replace a PULSE ROLLER for transport] (See Fig. 6) 1. Follow the belt replacement procedures 1-3, then remove a conveyor belt unit. 2. Remove Fixing nuts for the PULSE ROLLER from the side of the main uint. 3.
  • Page 10 [How to Replace a PULSE ROLLER for lifting] (See Fig. 7) Remove Fixing nuts for the PULSE ROLLER from the side of the main unit. 2. Insert a tool from a Maintenance space of the Lift table, and remove Fixing bolts for link rod. 3.
  • Page 11: Specification

    ■Warranty ●The warranty period is 2(two) years from delivery of the product under proper installation and handling. The warranty covers only the repair of the main body of the delivered product. ■Contact information for Technical support www.pulseroller.com sales@pulseroller.com support@pulseroller.com www.pulseroller.com/contact...

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