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Summary of Contents for Stoelting VersaForce VSF-112
- Page 1 Installation and Operation Manual VersaForce Industrial Parts Washer VSF-112 VSF-212 Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 920-894-2293...
- Page 2 Copyright November 1999 by Stoelting, LLC Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 2 of 35 920-894-2293...
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Page 3: Table Of Contents
OWER SECTION 6 - START-UP AND OPERATION .................... 21 ......................... 21 AFETY RECAUTIONS ....................21 MERGENCY HUTDOWN YSTEM Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 3 of 35 920-894-2293... - Page 4 ......................25 AINTENANCE ROCEDURES ........................ 28 YSTEM DJUSTMENTS ........................31 ROUBLESHOOTING SECTION 8 - GLOSSARY .......................... 33 Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 4 of 35 920-894-2293...
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Page 5: Section 1 - Introduction
We reserve the right to make changes and corrections as required. Safety Precaution Do not attempt to operate the Stoelting Washer until the instructions and safety precautions in this manual are completely and thoroughly understood. This washer should be operated and serviced only by qualified personnel. -
Page 6: Section 2 - Description And Specification
3' 6" Dryer Module 3'6" module with insulated tunnel constructed of 14 gauge, 304 stainless steel. Five horsepower Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 6 of 35... - Page 7 Load Area ............9" Re-circulated Wash ........42" Spray Pattern Length ........24" Re-circulating Rinse ........24" Spray Pattern Length ........12" Unload ............9" Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 7 of 35...
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Page 8: Section 3 - Transit And Installation
CAUTION damage and/or shortage in shipment with the Apply force only to the washer frame if using a carrier. Stoelting cannot make any claim against lift truck or other power vehicle for moving. the carrier. Stoelting, LLC... - Page 9 Figure 3-1 - VersaForce Washer VSF-112 Figure 3-2 - VersaForce Washer VSF-212 Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 9 of 35 920-894-2293...
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Page 10: Leveling Of The Washer
If the washer was separated for shipping, the the connecting rod. conveyor belt has likely been removed. If so, re- install the conveyor belt per the following steps. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042... -
Page 11: Incoming Power
Each accordance with all local, state, and federal vent stack must include a damper to adjust and Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 11 of 35... -
Page 12: 3.10 Initial Start-Up Procedure
½ inch clearance electrical shock. must exist between the upper air knife and the tallest part to be run through the washer. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 12 of 35... - Page 13 Charge the solution tank with the desired reference. chemical cleaning agent as described in Section 6.3 Chemically Charging Tanks. Press the appropriate pushbutton to activate electric solution heat. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 13 of 35 920-894-2293...
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Page 14: Section 4 - Safety
Emergency Shut Down System Wear safety glasses at all times when in the area of the washer. The Stoelting VSF-212 Washer includes an emergency shutdown system. This system Wear proper clothing - avoid loose fitting provides a means of disabling all machine garments and remove watches, rings, and functions by depressing a single pushbutton. -
Page 15: Note, Caution, And Warning Alerts
Warning notices alert the reader of areas that could cause serious or fatal injury. Thoroughly read and understand these warnings before attempting to operate or service the washer. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042... -
Page 16: Section 5 - Theory Of Operation
If a chemical supply house is not available, we at Dwell Time Stoelting can direct you to a number of Temperature sources. Chemical Action Impingement Impingement - The force with which the... -
Page 17: Final Rinse Module (Optional)
Section 5.5. The Fulflo Filtration selector switch on the control panel to the ON System consists of a filter chamber along with position. the necessary valving. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042... -
Page 18: Liquid Level Control
This pressure adjustment will be critical if lightweight parts are passed through the dryer module. Refer to Section 7.4C for adjusting of the air knives. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 18 of 35... -
Page 19: Oil Skimmer (Optional)
STOP pushbutton is pressed. The START pushbutton will illuminate when the conveyor system is activated. 5.16 Control System The Stoelting washer is controlled by relay logic. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042... -
Page 20: 5.17 Distribution Of Power
Distribution Block Heater Motor Control Transformer Contactors Starters 120VAC Emergency Stop EMO System Access Door Conveyor Conveyor Interlocks Current (optional) Controller Sensing Relay Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 20 of 35 920-894-2293... -
Page 21: Section 6 - Start-Up And Operation
Wear safety glasses at all times when in Emergency Shutdown System the area of the washer. The Stoelting washer includes an emergency Wear proper clothing - avoid loose fitting shutdown system. This system provides a garments and remove watches, rings, and means of disabling all machine functions by jewelry which may cause serious accident. -
Page 22: Start-Up Procedure
Start the solution pump. When the solution tanks and dryer have reached setpoint temperature, press the appropriate pushbutton to activate the solution pump(s). Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 22 of 35... -
Page 23: Shutdown Procedure
OFF position. If applicable, stop the dryer blower by pressing the appropriate pushbutton. Press EMERGENCY STOP pushbutton to deactivate the washer. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 23 of 35 920-894-2293... -
Page 24: Section 7 - Maintenance
2. Clean and de-scale the machine as supplier. necessary. Refer to Section 7.2. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 24 of 35... -
Page 25: Maintenance Procedures
Allow the pump(s) to operate for approximately 20-30 minutes. Press the appropriate pushbutton(s) to stop the pump(s). Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 25 of 35... - Page 26 Unscrew the electrical conduit fitting and remove the conduit from the heater. Re-connect the pipe union in the intake and discharge piping. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 26 of 35...
- Page 27 9/16 inch wrench or socket. Re-install the strainer basket assuring it is firmly seated on the support ring of the canister. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 27 of 35...
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Page 28: System Adjustments
The setpoint at which the current sensing relay NOTE trips out is determined by the setting of threshold 1.8 amps is Stoelting’s recommended adjustment on top of the current sensing relay. setting. This setting may need to be The hystersis adjustment has no significance in increased or decreased depending on this application. - Page 29 T To adjust, lift up on the air r plenum and Stoelting, LL VersaForce C Cleaner 502 Highwa y 67 vision 4 Kiel, WI 530 Page 2 29 of 35...
- Page 30 Adjust I.R. trimpot so that motor speed under load is the same as the unloaded speed. Acceleration/ Deceleration Trimpot Adjustment drive adjustment acceleration and deceleration function. The Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 30 of 35 920-894-2293...
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Page 31: Troubleshooting
Air knife dampers closed off Open dampers Heater elements failed Repair or replace Heater temp switch failed Replace Jammed contactor 3HC Repair or replace Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 31 of 35 920-894-2293... - Page 32 Defective contactor MS Repair or replace Coil failed MS Replace Output wire loose or broken Locate, repair or replace Overload module failed Repair or replace Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042 Page 32 of 35 920-894-2293...
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Page 33: Section 8 - Glossary
Cleaner ......The entire Stoelting machine from load section to unload section. Contactor ......Electromechanical device that allows a low voltage signal to activate a high voltage, three phase power source. - Page 34 Stainless Steel ....Corrosive resistant steel manufactured with high nickel chromium and low carbon content. System Start ..... Discrete pushbutton which activates the washer control system when pressed. Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042...
- Page 35 Threaded Nozzle ....Spray device in the wet sections. Attaches to spray pipe through 1/8" NPT threads. Washer ......The entire Stoelting machine from load section to unload section Stoelting, LLC VersaForce Cleaner 502 Highway 67 Revision 4 Kiel, WI 53042...
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