Summary of Contents for LIMITLESS VAN SAFARI
- Page 2 AND FOLLOW ALL INSTRUCTIONS AND WARNINGS BEFORE BEGINNING THE INSTALLATION. THE RESPONSIBILITY TO CORRECTLY INSTALL LIMITLESS VAN PRODUCTS IS YOURS AND MUST BE TAKEN SERIOUSLY. LIMITLESS VAN LLC WILL NOT BE HELD LIABLE OR RESPONSIBLE FOR DAMAGES OR PERSONAL INJURIES RESULTING FROM THE USE OF OUR PRODUCTS.
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Page 3: Materials Required
MATERIALS REQUIRED MATERIALS REQUIRED REQUIRED -TWO PEOPLE -WINDOW WELD SEALANT -STEP LADDER -HAND SCREWDRIVER -RATCHET AND 5/16 SOCKET -5/32 ALLEN WRENCH -CHANNEL LOCKS OR PLIERS -CAULKING GUN RECOMMENDED -POWER DRILL -1/4” METAL DRILL BIT -M8 TAP -THREADLOCKER THREADLOCKER IS RECOMMENDED ON INCLUDED HARDWARE INCLUDED HARDWARE ALL FASTENERS (LOCTITE BLUE 242). -
Page 4: Installation
INSTALLATION INSTALLATION -NOTE- -START WITH A CLEAN ROOF FREE OF DEBRIS THE ROOF PANEL MIGHT -LOCATE THE EIGHT FACTORY MOUNTING MISALIGNED LOCATIONS ON THE ROOF THREADED HOLES FROM THE FACTORY. THIS WILL REQUIRE -REMOVE THE RUBBER PLUGS FROM EACH THREAD- YOU TO DRILL OUT THE ROOF ED HOLE PANEL DIRECTLY ABOVE THE... - Page 5 -ONCE THE ROOF RAILS HAVE BEEN ASSEMBLED, THE CAGE NUTS WILL BE INSTALLED INTO THE SQUARE HOLES RUNNING THE LENGTH OF THE ASSEMBLY -USE A PAIR OF CHANNEL LOCKS OR PLIERS TO SQUEEZE THE TABS ON THE CAGE NUTS AS YOU PUSH THEM INTO THE HOLES. -DURING THIS STEP YOU CAN OPT TO PREEMPTIVELY INSTALL THE CAGE NUTS INTO THE OTHER RAIL SECTIONS SUCH AS THE FRONT AND REAR RAILS -STEP FOUR IS ONLY APPLICABLE TO RACKS OPTIONED WITH ROOF VENT...
- Page 6 -APPLY A GENEROUS AMOUNT OF SEALANT TO THE CIRCUMFERENCE OF EACH THREADED INSERT ON THE ROOF -PLACE THE STAND-OFFS ONTO THE SEALANT AND PLACE THE HOLE IN THE STAND-OFF BASE DIRECTLY OVER THE THREADED INSERT -THREAD THE INCLUDED M8 1/4” BOLTS WITH RUBBER AND STEEL WASHERS INTO THE ROOF THROUGH THE STAND-OFF, HAND TIGHTEN ONLY.
- Page 7 -LOCATE SPOTS ALONG YOUR RAILS WITH AT LEAST 18 INCHES OF SPACE ON EITHER SIDE OF YOUR ROOF VENT(S) -START AT THE REAR OF YOUR VAN BY SLOTTING ONE PIECE OF ALUMINUM DECKING OVER THE TRACKS LOCATED ON THE LEFT AND RIGHT RAILS -SLOT A TOTAL OF FOUR ALUMINUM DECKING PIECES SPACED OUT, BEING MINDFUL TO AVOID THE PORTIONS OF THE ROOF WHERE YOUR...
- Page 8 -SLIDE THE REAR OF THE RACK ONTO THE LEFT AND RIGHT RAILS AND FASTEN WITH THE INCLUDED 1/4” BOLT WITH WASHERS -THREAD THE INCLUDED SET SCREWS INTO THE THREADED HOLES ON THE TUBULAR SECTION OF THE RACK -SLIDE THE LOWER FRONT RADIUS INTO THE FRONT OF THE RACK AND FASTEN WITH INCLUDED SET SCREWS -TORQUE DOWN THE RACK STANDOFFS WITH A RATCHET -ATTACH THE REST OF THE LONG ALUMINUM DECKING PIECES...
- Page 9 FOR ANY QUESTIONS REGARDING INSTALLATION OR REPLACEMENT PARTS CONTACT US: (360) 831-0681 PRODUCTS@LIMITLESSVAN.COM HAPPY WITH YOUR NEW LIMITLESS VAN SAFARI RACK? LIMITLESS_VAN Help us spread the word about our great products by tagging us in FACEBOOK.COM/LIMITLESS VAN your photos (@limitless_van) on Instagram! We can’t wait to see...
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