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As an aid to reassembly, take note of wire routing and
position in wire guides and traps while dismantling tool.
Tuck all wiring into left handle half
prior to assembling right handle half.
This will avoid pinched wires.
SWITCH
CONNECTIONS
(Bottom view)
Fast-on
terminals must be
completely connected
between leads 4 and 9.
Wrap
wire tie around
electronics boat
to retain leads as
shown.
Cord to
be inserted into clamp
trap. Cord to extend 1/4"
minimum above top of
clamp. (For 120 V only.
See below for 110 V
and 230 V.)
WIRING SPECIFICATIONS
Wire
Wire Color
No.
110 V
120 V
230 V
1
Blue
White
Blue
2
Brown
Black
Brown
3
Red
Red
Red
4
Red
Red
Red
5
Yellow Yellow
Yellow
6
Black
Black
Black
7
White
White
White
8
Black
Black
Black
9
Black
Blue
Red
Service and Repair Manual
Model 800K
Keep leads
away from
potential
pinch points.
Origin or
Part No.
Connection
Cord
Switch
Cord
Switch
Field
Lead 9
Field
Switch
Field
Brush Holder
Field
Brush Holder
Motor Control Assy.
Switch
Motor Control Assy.
Switch
Motor Control Assy.
Lead 3
Brush to
brush plate
connections.
Brush
springs
must be seated
in slot located on
brush tubes.
BRUSH CARD
ASSEMBLY
110 V and 230 V
QUIK-LOK CORD
ORIENTATION
WIRING
SCHEMATIC
7
Brush shunt wires to
be positioned up in
brush tube slots, as
shown, for full travel.
Check that there is
clearance between the
fan and brush shunt
wires.
Tuck leads
5 and 6
away from
armature.
Electronics Assembly
Inductor Boat
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