Maxcess Tidland Performance Series Installation Operation & Maintenance
Crush knifeholder
Hide thumbs
Also See for Tidland Performance Series:
- Installation, operation and maintenance manual (72 pages) ,
- Assembly and operating instructions manual (98 pages)
Subscribe to Our Youtube Channel
Related Manuals for Maxcess Tidland Performance Series
Summary of Contents for Maxcess Tidland Performance Series
- Page 1 TIDLAND SLITTING SOLUTIONS Tidland Performance Series Crush Knifeholder Installation, Operation and Maintenance CLASS II with Regulator and Gauge MI 612075 1 H...
-
Page 3: Table Of Contents
Class III – WOR ..........................33 Disassembly Instructions........................34 Reassembly............................35 Troubleshooting............................. 36 Slit Quality ............................36 Knifeholder Performance ........................37 Control Body and Blade Cartridge Interchangeablility Chart..............38 Recommended Accessories........................39 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 3... -
Page 4: Knifeholder Safety
KNIFEHOLDER SAFETY Important! The Tidland Performance Series Knifeholder intended use is to produce a slit with an anvil system. There is no other intended purpose. Read and understand all instructions before operating the knifeholder. Failure to follow instructions may cause the knifeholder to function incorrectly and can cause serious injury. -
Page 5: Product Overview
OVERVIEW Tidland Performance Series Crush Knifeholder Models WOR and WR Class I and II Performance Series Crush Knifeholders WOR (without regulator and gauge) and WR (with regulator and gauge) are equipped with features that allow for improved control of individual knifeholder operation and performance. -
Page 6: Knifeholder Orientation
Secures knife blade to blade cartridge Blade Clamp Fasteners Secures blade clamp to blade cartridge Knifeholder Mount Assembly Mounts knifeholder to guide bar Part numbers for all models begin on page 28. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 6... -
Page 7: Class Ii And Iii
Blade Clamp Fasteners Secures blade clamp to blade cartridge Knifeholder Mount Assembly See Mount Knifeholder to Guide Bar, p. 17-18 Part numbers for all models begin on page 28. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 7... -
Page 8: 0° Cant Angle Setting
Do not loosen screws. EXPLODED VIEW BELLOWS ALIGNMENT ROD BUSHING PISTON GUIDE ROD BUSHING PISTON GUIDE ALIGNMENT ROD DOVETAIL LOCK ASSEMBLY CAUTION! Do not remove rods from dovetail. DOVETAIL www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 8... -
Page 9: Crush Slitting Blade Profiles
Make sure to grind the blade edge smooth to avoid dust formation during the slitting process. • See also: Knifeholder Supply Pressure vs. Down Force Chart on page 19. • www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 9... -
Page 10: Air Supply System
3-way manual valve with muffler Coalescing filter 5 micron air filter / pressure regulator with gauge 3/8 (9.52mm) supply air lines Model WOR with pneumatic mount requires two filter systems. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 10... -
Page 11: Knifeholder Air Supply Hoses And Fittings
Fitting – Elbow, Adjustable Position (10-32 1/16" barb) 251535 Fitting – T, Adjustable Position (10-32 1/16" barb) 251536 KNIFEHOLDER KNIFEHOLDER AIR SUPPLY AIR SUPPLY PNEUMATIC MOUNT AIR SUPPLY 80 psig recommended PNEUMATIC MOUNT MANUAL MOUNT www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 11... -
Page 12: Installation
This prevents lateral blade tracking. The goal is to have a slight castering effect. The actual offset is not critical; a reasonable offset is between 1/16" to 1/8". www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 12... -
Page 13: Knifeholder Geometry
INSTALLATION Knifeholder Geometry Class I FRONT VIEW SIDE VIEW www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 13... - Page 14 INSTALLATION Knifeholder Geometry Class II FRONT VIEW SIDE VIEW www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 14...
- Page 15 INSTALLATION Knifeholder Geometry Class III FRONT VIEW SIDE VIEW www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 15...
-
Page 16: Class Iii
Minimum Space Recommended for Removal (Free Space) Class I 2" (50.8 mm) Class II 3" (76.2 mm) Class III 4" (101.6 mm) www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 16... -
Page 17: Mount Knifeholder To Guide Bar
10. Lower the air pressure and connect the knifeholder air supply line to the supply manifold. (See Knifeholder Air Hose and Fitting Chart on p. 11). 11. Before operating the knifeholder, refer to knifeholder Operation (p. 20). www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 17... -
Page 18: Pneumatic Lock
10. Reinstall the blade cartridge onto the control body (p. 23). 11. Lower the air pressure before extending the knifeholder. 12. Before operating the knifeholder, refer to knifeholder Operation (p. 21). www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 18... -
Page 19: Operation
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 KNIFEHOLDER AIR SUPPLY (PSIG) * Knifeholder down force will vary slightly from averages shown. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 19... -
Page 20: Manual Lock
1.0" (25.4mm) 2.0" (50.8mm) 3.0" (76.2mm) Recommended Maximum Speed 700 fpm 1000 fpm 1000 fpm (Actual speed is dependent on application and material) Maximum Anvil Runout .005" (.127 mm) T.I.R. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 20... -
Page 21: Pneumatic Lock
1.0" (25.4mm) 2.0" (50.8mm) 3.0" (76.2mm) Recommended Maximum Speed 700 fpm 1000 fpm 1000 fpm (Actual speed is dependent on application and material) Maximum Anvil Runout .005" (.127 mm) T.I.R. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 21... -
Page 22: Maintenance
Periodically wipe off the dovetail guide bar and lubricate with a silicone dry film lubrication. Tidland Corporation recommends using Dow Corning 557 Silicone Dry Film Lubrication to assure smoother knifeholder movement. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 22... -
Page 23: Blade Cartridge
M3 hex drive wrench Class II and III M4 hex drive wrench 3. Press and hold down the safety lock latch and slide the blade cartridge off the control body. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 23... -
Page 24: Knife Blade
2.1 ft.lbs (2.85 Nm) – M3 hex drive wrench Class II and III 4.3 ft.lbs (5.83 Nm) – M4 hex drive wrench 6. Reinstall the blade cartridge onto the control body (p. 23). www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 24... -
Page 25: Lubrication Schematic
Dow Corning 557 Dry Film Lubricant Lubriplate EMB Polymer Grease LC148-098 PISTON O-RING RETURN SPRING O-RINGS O-RING ALIGNMENT ROD BUSHING WIPE CLEAN CERAMIC BUSHING PISTON GUIDE ROD ALIGNMENT ROD TAPER LOCK SCREW www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 25... -
Page 26: Torque Values
MAINTENANCE Torque Values CL I Fasteners All values are in ft·lbs unless otherwise noted. 9.0 IN·LBS www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 26... -
Page 27: Class Ii And Iii
MAINTENANCE Torque Values CL II and III Fasteners All values are in ft·lbs unless otherwise noted. 15.0 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 27... -
Page 28: Knifeholder Assembly Diagrams And Parts
Socket Head Cap Screw M4 x 0.7 x 12mm 130145 Pneumatic Lock Top Block Assembly 555539 Traverse Knob 550314 Socket Head Cap Screw M4 x 0.7 x 12mm 130145 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 28... -
Page 29: Class I - Wor
Socket Head Cap Screw M4 x 0.7 x 12mm 130145 Pneumatic Lock Top Block Assembly 555539 Traverse Knob 550314 Socket Head Cap Screw M4 x 0.7 x 12mm 130145 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 29... -
Page 30: Class Ii - Wr
Socket Head Cap Screw M5 x 0.7 x 12mm 130467 Pneumatic Lock Top Block Assembly 550707 Traverse Knob 539088 Socket Head Cap Screw M5 x 0.7 x 12mm 130467 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 30... -
Page 31: Class Ii - Wor
Socket Head Cap Screw M5 x 0.7 x 12mm 130467 Pneumatic Lock Top Block Assembly 550707 Traverse Knob 539088 Socket Head Cap Screw M5 x 0.7 x 12mm 130467 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 31... -
Page 32: Class Iii - Wr
Socket Head Cap Screw M4 x 0.7 x 12mm 130467 Pneumatic Lock Top Block Assembly 550707 Traverse Knob 539088 Socket Head Cap Screw M4 x 0.7 x 12mm 130467 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 32... -
Page 33: Class Iii - Wor
Socket Head Cap Screw M5 x 0.7 x 12mm 130467 Pneumatic Lock Top Block Assembly 550707 Traverse Knob 539088 Socket Head Cap Screw M5 x 0.7 x 12mm 130467 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 33... -
Page 34: Disassembly Instructions
Note its orientation for reassembly. 9. Remove the dovetail lock assembly from the lower body 13, 14, 15 13, 14, 15 assembly and remove the bellows. End of disassembly procedure. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 34... -
Page 35: Reassembly
5. Install the air supply line and verify control body performance (extension and retraction) before placing the control body on the guide bar. 6. Reinstall the blade cartridge (p. 23). www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 35... -
Page 36: Troubleshooting
Heavy vibration at higher speeds Reduce speed. Interrupted slitting Air pressure too light Increase air pressure. Damaged blade edge Replace blade. Rough anvil roll surface Resurface anvil roll. www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 36... -
Page 37: Knifeholder Performance
Use Dow Corning 55 O-ring Lubricant. Brake knob not loose Loosen brake knob. Gib not adjusted correctly Check gib adjustment. Manual Lock (Step 6c), p. 17. Pneumatic Lock (Step 6c), p. 18 www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 37... -
Page 38: Control Body And Blade Cartridge Interchangeablility Chart
- order Part No. 131757 REV C (units manufactured before March 2002 are not equipped with the Rev C safety lock pin) www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 38... -
Page 39: Recommended Accessories
These manuals are guides for operators installing, operating, and maintaining Tidland Performance Series Knifeholders. Part Number: 557416 – Performance Series Manual Shear Knifeholder 557417 – Performance Series Automatic Shear Knifeholder 612075 – Performance Series Crush Knifeholder www.maxcessintl.com Tidland Performance Series Crush Knifeholder MI 612075 1 H Page 39... - Page 40 Fax +86.756.881.9393 Tel +65.9620.3883 Fax +1.405.755.8425 sales@maxcess.eu sales@maxcessintl.com.cn Fax +65.6235.4818 sales@maxcessintl.com www.maxcess.eu www.maxcessintl.com.cn asia@maxcessintl.com www.maxcessintl.com SOUTH AMERICA INDIA JAPAN Tel +55.11.3959.0990 Tel +91.22.27602633 Tel +81.43.421.1622 Fax +55.11.3856.0990 Fax +91.22.27602634 Fax +81.43.421.2895 southamerica@maxcessintl.com india@maxcessintl.com japan@maxcessintl.com www.maxcessintl.com.br www.maxcess.in www.maxcess.jp © 2012 Maxcess...
Need help?
Do you have a question about the Tidland Performance Series and is the answer not in the manual?
Questions and answers