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Summary of Contents for Maxima VRLA-AGM
- Page 1 VRLA-AGM BATTERIES Installation & Operation Guide JUBILEE STORE L.L.C...
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Page 2: Table Of Contents
JUBILEE STORE L.L.C CONTENTS 1. Introduction…………………………………………………………………………….3 2. Safety precaution and protection kits……………………………………………..3 3. Battery storage and using circumstances………………………………………..4 4. Using conditions…………………………………………………………………..…..4 5. Installation of batteries…………………………………………………………...…..4 ……………………………………………………………..….………...12 Use of battery 7. Battery maintenance ………………………………………………….….…………15 8. Exchange of Batteries………………..……………………………….….…………18 Page - 2 - of 23... -
Page 3: Introduction
JUBILEE STORE L.L.C Jubilee Store sealed lead acid battery is shipped charged, handle battery according to the following instructions before use: 1. Introduction Jubilee Store produces world-class batteries based on years of research and development. Our products are manufactured under the guidelines of ISO9001 quality system. Each battery undergoes a series of strict manufacturing and quality control processes before shipment. -
Page 4: Battery Storage And Using Circumstances
JUBILEE STORE L.L.C 3. Battery storage and using circumstances Storage If the battery has high temperature or poor ventilation during storage and delivery, self- discharge will be increased. Therefore, keep good ventilation and keep away from fire, flame, water and heat supply etc. When storing the battery, disconnect charger and load, Store in dry and cool conditions. -
Page 5: Installation Of Batteries
JUBILEE STORE L.L.C 5. Installation of batteries 5.1 Unpack and check Delivery: Prevent any force on the terminal; do not tamper with any seals. Do not place upside down, Do not throw or cause any impact to the battery; Do not cause any metallic short circuit. Inspection: packaging / appearance of battery for signs of damage;... - Page 6 JUBILEE STORE L.L.C Range Torque 2.0～3.0N*m(20～30kgf*cm) 3.9～5.4 N*m(40～55kgf*cm) 11～14.7N*m(111～150kgf*cm) 5.4 Pre Installation Check Floor bearing: Batteries are heavy check the floor loading is not exceeded. Check rack/enclosure complies with any load spread requirement. Battery rack assembly example To Assemble a battery rack, follow the procedures below:...
- Page 7 JUBILEE STORE L.L.C Step 4 : Collate the four angles of rack with tape measure to make sure that the rack is upright and stable, then tighten the connection bolt between upper-layer pallet lateral frame and under-layer pallet lateral frame； Step 5 : Move and fix middle-empty rack to the appointed place.
- Page 8 JUBILEE STORE L.L.C Fix 2 high-voltage porcelain on the middle part of connection plate with hexagon bolt (M10*25). Place connection plate and connection copper bar to parallel station, be close to high-voltage porcelain; Hexagon bolt was put through the 2 central holes of copper bar, which fastening copper bar on the porcelain.
- Page 9 JUBILEE STORE L.L.C : Remove all bit poly-foams out from the bottom of the battery. Step 2 : Hitch the battery with belt loops from the bit poly-foams, and then let the lever through Step 3 the belt loop. Page - 9 - of 23...
- Page 10 JUBILEE STORE L.L.C : Carry the battery up to the top of baffle. Step 4 STEP 4 : Put the battery close to a side for a little gap and remove loops out. Step 5 Page - 10 - of 23...
- Page 11 JUBILEE STORE L.L.C 5.7 Example Images after Installation 5.7.1 12V Battery Vertical Double-tier Rack (8 batteries) 5.7.2 12V Battery Vertical Tri-tier Rack (30 batteries) Page - 11 - of 23...
- Page 12 JUBILEE STORE L.L.C 12V FT Battery Vertical Double-tier Cabinet (8 batteries) 2V Battery Vertical Double-tier Tri-rank Rack (24 batteries) Page - 12 - of 23...
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Page 13: Use Of Battery
JUBILEE STORE L.L.C 6 Use of battery 6.1 Supplementary charge During the delivery and storage, the battery will lose part of the capacity due to self discharge, so please supplement charge before use; If storage occurs before installation / connection, supplement charge regularly; Supplementary charge according table 2 below before use: Table 2 the time interval of supplementary charge and storage temperature Storage... - Page 14 JUBILEE STORE L.L.C 6.3 Capacity discharging test Examples. 6.3.1 Off-system test method a) Settle the battery group for 1 hour from the system after full charge, adopt the test load connect method and proceed the discharge test at 10hours discharging rate under the ambient temperature 25±5 b) Terminal voltage, ambient temperature, and start time should all be checked and recorded before commencing discharge.
- Page 15 JUBILEE STORE L.L.C e) After finishing the test, re-charge the battery to recover its capacity. Draw the discharge curve according to the test data. 6.3.3 Check-aimed discharge test method In order to control the estimated capacity of the battery group at any time, it is necessary to carry out the check-aimed discharge test.
- Page 16 JUBILEE STORE L.L.C 6.4 Charge 6.4.1 Float charge Charge parameter Charge voltage: 2.23 ~2.30V/cell(25 The maximum charge current: 0.30C Temperature compensation coefficient: -3mV/cell (taking 25 C as base point) Total variation range of charge voltage is ±0.02V/cell Note: 1) All cell/bloc voltages of a battery group have a little difference at the beginning of use, half year later they become matched.
- Page 17 JUBILEE STORE L.L.C If the charge time is over the time as above table, it will cause over charge, which will shorten the life of the batteries; if the charge time is less than the time as above table, the batteries can not meet the normal capacity.
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Page 18: Battery Maintenance
JUBILEE STORE L.L.C 7 Battery maintenance 7.1 Cleanness Keep the battery surface and its working circumstance clean and dry. Keep battery clean and avoid static condition. Clean battery with damp cloth avoiding contact with terminals, no organic solvent such as gasoline, alcohol etc. - Page 19 JUBILEE STORE L.L.C Connection Check the tightness Fastness please refer to the Tighten the loosen bolt/screw in time Parts of terminal table of torque） bolt/screw with torque spanner Check the Without appearance of corrosion Take out the connection cable and clear it connection cable or dirt in water if it is light corrosion, for serious...
- Page 20 JUBILEE STORE L.L.C Repair 1. Equalization charge of the The difference of float Single cell should be replaced if it batteries battery group: charge the battery at charge voltage between fails in repair. which with upper limit voltage and last more single cell in a group of laggard single than 10H, 3 times of discharge...
- Page 21 JUBILEE STORE L.L.C LEOCH International Technology Limited Always wear insulated gloves when handling the batteries to avoid electric shock. Make sure the metal instrument is insulated. Use instrument and meters which meet the test requirement. Physical articles: a) Check whether the post and connection is clean or not, whether there is any appearance of oxidation or corrosion.
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Page 22: Exchange Of Batteries
JUBILEE STORE L.L.C 8. Exchange of Batteries 8.1 Exchange judgments: The batteries are discharged 80% (refer the corresponding discharge rates, such as C10, C2 etc.) of rated capacity, at the same time, the voltage is below 1.8V/cell (the discharge rate for 1 hour is 1.7V/cell). It should be exchanged. - Page 23 JUBILEE. Email: info@apexpowerconcepts.com Showroom 1: Mail: P.O.Box 251199, Deira, Dubai. Shop # 30, Beniyas Bldg, Beniyas Road, Deira, Dubai United Arab Emirates United Arab Emirates Phone: +971-4-2231185 Phone: +971-4-2231185 Fax: +971-4-2271505 Fax: +971-4-2231338 Showroom 2: Office: Jubilee Store, Next to Sabakha Bus stand, 211, Gargash Center, Opposite Emirates Hotel, Deira, Dubai...
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