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Related Manuals for Getinge Castle MTP 1900 Series
Summary of Contents for Getinge Castle MTP 1900 Series
- Page 1 USER MANUAL 61301604052 Rev. A SERIES 1900 & 1950 FEEDER BOTTLE FILLERS...
- Page 3 USER MANUAL SERIES 1900 & 1950 FEEDER BOTTLE FILLERS Getinge/Castle, Inc. 1777 East Henrietta Road Rochester, New York 14623-3133 Phone: (800) 950-9912 USA Facsimile: (800) 950-2570...
- Page 4 USER MANUAL 61301604052 Rev. A (1/5/2001) Related Publications: Service Data Manual 61301604052 Customer Manual—keyed to the customer’s specific serial number DESCRIPTION OF SYMBOLS & NOTES IN MANUAL The following symbols with related notes appear in this manual. “Warning” notes alert the user to the possibility of personal injury. WARNING “Caution”...
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Page 5: Table Of Contents
Table of Contents SPECIAL SAFETY INSTRUCTIONS ....v WARNINGS SUMMARY ......vi Section 1 General Description INTRODUCTION . - Page 6 Section 5 Installation Instructions INSTALLATION OPTIONS ......5–1 UNCRATING & EQUIPMENT INSPECTION ... 5–2 INSTALLATION/ASSEMBLY CHECKLIST .
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Page 7: Special Safety Instructions
Series 1900 Feeder Bottle Fillers SPECIAL SAFETY INSTRUCTIONS READ THE FOLLOWING SAFETY INSTRUCTIONS CAREFULLY BEFORE OPERATING THE UNIT. “Warning” notes alert the user to the possibility of personal WARNING injury. Warnings Summary P. vi FALL HAZARD: Areas located immediately around the filler may become a fall hazard due to water dripping from the plumbing components. -
Page 8: Warnings Summary
WARNINGS SUMMARY SPECIAL SAFETY INSTRUCTIONS FOLLOW. WARNINGS READ THEM CAREFULLY BEFORE OPERATING THE UNIT, AND FOLLOW THE INSTRUCTIONS. • FALL HAZARD: Areas located immediately around the filler may become a fall hazard due to water dripping from the plumbing components. For a safe environment, insure floor is kept clean and dry. -
Page 9: Introduction
Section 1 General Description INTRODUCTION The 1900 series FEEDER BOTTLE FILLERs are designed for use in research animal care laboratories and facilities to fill feeder bottles that are mounted in stainless steel baskets. The filling header is adaptable to various types of bottles. Figure 1–1. - Page 10 General Description Figure 1–2. 1914 FEEDER BOTTLE FILLER (shown with automatic operation option) A04052-F Figure 1–3. 1950 FEEDER BOTTLE FILLER (shown with automatic operation option) A04052-I 1–2...
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Page 11: Construction
Series 1900 Feeder Bottle Fillers See Table 1–1 for the 1900 SERIES FEEDER BOTTLE FILLERS models and dimensions. Table 1–1. 1900 SERIES FEEDER BOTTLE FILLERS SIZE (W in. X. H in. X. L in. [cm]) NUMBER BASKET SIZE OVERALL MACHINE SIZE MODEL (in. -
Page 12: Optional Features
General Description Optional Features For additional information about the following optional features, see “Options” on page 6–1. • Automatic Operation • Bottle Filling Proportioner System • Interchangable Header • Water Pressure Reducing Station 1–4... -
Page 13: General Machine Operation
Section 2 Operating Instructions GENERAL MACHINE OPERATION The general operation of the 1900 series Bottle Filling System is completely manual. To fill the bottles: 1. Place the basket filled with empty bottles on the basket rails. 2. Move the basket under the filling head. 3. -
Page 14: Daily Checklist
Operating Instructions DAILY CHECKLIST At the beginning of the day, the user should check the following to prepare the filler for daily operation: 1. Check that the water line is supplying water to the bottle filler. 2. Apply power to the bottle filler from the Main Circuit (Auto- matic Fill Option). -
Page 15: Automatic Operation (Option)
Series 1900 Feeder Bottle Fillers AUTOMATIC OPERATION (O PTION The operation of the 1900 series Bottle Filling System with a control system makes bottle filling more automated. FIGURE 2–1. 1914 FEEDER BOTTLE FILLER /CONTROL SYSTEM A04052-J To fill the bottles: 1. -
Page 16: Bottle Filling Proportioner System (Option)
Operating Instructions BOTTLE FILLING PROPORTIONER SYSTEM (O PTION The information contained in this subsection includes the Operating Instructions for the Edstrom Industries, Inc. BOTTLE FILLING PROPORTIONER. The option is described in “Bottle Filling Proportioner System” on page 6-2 of this manual. For additional information, refer to the Bottle Filling Proportioner Operation Manual. - Page 17 Series 1900 Feeder Bottle Fillers STAND-BY MODE If the Bottle Filling Proportioner is idle for more than 5 minutes or if the user changes the selection from plain to treated water, or vice versa, the controller will go into STANDBY mode. STAND-BY MODE TO READY MODE To go from STAND-BY mode to READY mode, the unit must be purged.
- Page 18 Operating Instructions 2–6...
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Page 19: General Maintenance Schedule
Section 3 Maintenance GENERAL MAINTENANCE SCHEDULE PERFORMANCE The customer is responsible for the following maintenance items at the ASSURANCE PLAN intervals specified. Optional items may require additional maintenance. See your Customer Manual for this information. Preventive maintenance performed by factory-trained Table 3–1. -
Page 20: Routine Maintenance Schedule-Standard
Maintenance ROUTINE MAINTENANCE SCHEDULE—STANDARD Daily HOSES 1. Check for loose clamps. 2. Check for condition of hose. As Needed CLEAN SPRAY JETS AND HEADERS 1. Inspect jets for debris. 2. Push the debris through the jet and into the header with a small wire. -
Page 21: Recommended Spare Parts List
Series 1900 Feeder Bottle Fillers RECOMMENDED SPARE PARTS LIST Consumable Stock DESCRIPTION PART NO. Lustre Stainless Steel Cleaner/Polish (18 oz.) 61301600026 Recommended Spare Parts Recommended spare parts for the 1914 Bottle Fillers are listed in Table 3–2. Manufacturers and other part numbers may be found in the replacement parts list for each model. - Page 22 Maintenance 3–4...
- Page 23 Section 4 Troubleshooting PROBLEM PROBABLE CAUSE CORRECTION No power to the Control Panel. The power supply to the bottle Reset the power supply cir- filler is disconnected. cuit breaker. The fuse (1 AMP) is defective Replace the fuse. (Models 1911, and 1914). The GFI is open.
- Page 24 Troubleshooting 4–2...
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Page 25: Installation Options
Section 5 Installation Instructions INSTALLATION OPTIONS • Freight to job site. • Unload, uncrate, and installation by Getinge/Castle Installation Special- ists. • Supervision of installation by Getinge/Castle Installation Specialists. • Connection to utilities. 61301604052 5–1... -
Page 26: Uncrating & Equipment Inspection
Installation Instructions UNCRATING & EQUIPMENT INSPECTION Before signing the Bill of Lading and accepting the equipment, inspect the outside of the crates for any visible damage. If any damage has occurred, note it on the Bill of Lading. After accepting the equipment, if any visible damage is apparent notify the carrier's insurance and process a claim. -
Page 27: Installation/Assembly Checklist
Series 1900 Feeder Bottle Fillers INSTALLATION/ASSEMBLY CHECKLIST Once your machine has been inspected for damage and properly uncrated, you are now ready to install the equipment. Installation should be performed by qualified Service Technicians only. The following should be performed before notifying your installation contractor to insure the smooth installation of your equipment. -
Page 28: Start-Up
Installation Instructions START-UP To ensure proper machine start-up, follow these steps: 1. Ensure that all utilities are properly connected to their respective filler connections and tightened. 2. Check that the water line is supplying water to the bottle filler. 3. Apply power to the bottle filler from the Main Circuit Breaker box. -
Page 29: Check-Out
Series 1900 Feeder Bottle Fillers CHECK-OUT Qualified Service Technicians will have the Installation Checkout Sheet for the 1900 Series Feeder Bottle Fillers. The Service Technician will verify the unit is operating correctly before leaving the installation site. 61301604052 5–5... -
Page 30: Technical Data
Installation Instructions TECHNICAL DATA SERVICE REQUIREMENTS Utilities and services are furnished by others in accordance with the official drawings for your unit. The utilities are to be supplied with manual shut off valves, electrical services are to be supplied with fused disconnect switches, and all exhaust ducts are to be supplied with manual dampers. -
Page 31: Introduction
Section 6 Options INTRODUCTION The 1900 Series Feeder Bottle Fillers offers numerous options to meet each customer’s specific needs. This chapter lists the most commonly selected options. Your bottle filler may not have all of the options listed, and could have other specific options. -
Page 32: Most Common Options
Options MOST COMMON OPTIONS Control Panel The filler is equipped with a control panel that governs the amount of water dispensed into each bottle. Interchangeable Header An additional header is supplied to accommodate different size bottles or basket patterns. The header is equipped with a quick change system that does not require tools. -
Page 33: Freight To Job Site
Series 1900 Feeder Bottle Fillers Freight to Job Site Getinge Castle will be responsible for the freight charges required to deliver the equipment to the customers facility. Otherwise the freight will be prepaid and added to the purchase price of the equipment. - Page 34 Options 6–4...
- Page 35 Series 1900 Feeder Bottle Fillers Index Numerics Model 1911 1–3 2–1 1912 2–1 1950 Manual Operation 2–1 1913 2–1 1914 1–3 2–1 1950 1–3 Monitor System, pH 6–3 AutomaticOperation 2–1 Operating Instructions Components Ready Mode 2–4 Stainless Steel, Type 304 6–3 Stand-By Mode 2–5 Stainless Steel, Type 316L 6–3 Optional Features 1–4...
- Page 36 Index To Adjust Fill Time, Model 1975 2–4 Water Pressure Gauges 6–2 I–2...
- Page 38 Getinge/Castle, Inc. 1777 East Henrietta Road Telephone (800) 950–9912 Rochester, New York 14623–3133 USA Facsimile (800) 950–2570...
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