Summary of Contents for HBS VBZ-3
- Page 1 VBZ-3 Automatic Stud Feeder 94-63-1..B Operating Manual ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 2 +49 8131 511-100 E-mail international@hbs-info.com www.hbs-info.com VBZ-3 Operating Manual Issue 2021-01 Order No. E-BA 94-63-1..B Translation of the Original Operating Manual Please keep the manual in a safe place for future reference. Transmission and duplication of this document, dissemination and notification of the contents are not permitted unless expressly approved.
- Page 3 Dear Customer, Many thanks for buying a stud welding machine from HBS Bolzenschweiss-Syste- We at HBS wish you success at all times when working with this stud welding ma- chine. The high level of quality of our products is guaranteed by ongoing further deve- lopment in the design, equipment and accessories.
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Page 4: Table Of Contents
Troubleshooting ..................30 Maintenance and Care ................32 13.1 Cleaning ....................... 32 13.2 Inspection and Tests ..................... 33 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 5 Declaration of Incorporation of partly completed Machinery ......35 Service & Support ....................36 Index ........................37 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 6: Important Safety Precautions
You will otherwise endanger yourself. This can lead to serious injury or ex- tensive material damage. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 7 ‹ Observe furthermore your working instructions and the accident prevention regulations. This will help to avoid health damage due to fumes and airborne parti- culates. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 8 This will help to prolong the service life of your stud welding machine. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 9 To reduce the danger posed by electromagnetic fields, we recommend, among other things, the following rules of conduct: ‹ Lay all cables as close together as possible. For proper bundling and safeguarding of the cables, HBS offers protective tubes in various sizes. ‹ Do not position yourself between the welding cables.
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Page 10: Symbols And Terms Used
This symbol prompts you to wear ear protection. A loud bang > 90 dB (A) can occur during the welding process. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 11 Have a suitable fire extinguisher for the working area ready before starting work. Work instruction – List ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 12 Workpiece: Components such as sheet metal or tubes to which the welding elements are to be fastened ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 13: Scope Of Supply
Change over set for KAH 412/PAH-1 94-43-2..B Feed hose complete 80-43-3..A Additional accessories can be found in our extensive accessories catalogue. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 14: Technical Data
5 Technical Data Technical Data Fully Automatic Stud Feeder VBZ-3 for welding elements with flange according to current standards Stud diameter M3 to M8, dia. 3 to 8 mm (other diameter on request) Stud length 8 to 50 mm Welding material... -
Page 15: Intended Use
‹ Please refer to the operating manual of your stud welding unit for detailed information on which welding elements may be used. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 16: Warranty
The same applies likewise to installed units from our sub- suppliers. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 17: Configuration And Function
– Order No./Serial-No. – Primary voltage – Fuse – Power consumption – Cooling class – IP Code – Date ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 18: Welding Process
The process flow of the welding process can be found in the original operating ma- nual of the used stud welding unit. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 19: Preparing The Fully Automatic Stud Feeder (Vbz)
‹ If the screws (pos. 6) are loosened, the entire unit (pos. 9) can be moved horizon- tally and turned slightly. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 20 Detail drawings Y and X show an optimally adjusted VBZ at the stud transfer point. Drawing X Drawing Y ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 21: Changing-Over The Vbz
‹ Loosen the two screws (pos. 13) and remove the spacers (pos. 12). ‹ Pull the slide out of the separator cage (9). ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 22 ‹ Tighten the two knurled cap screws (pos. 17). ‹ Now fill your studs in the feeding bowl (pos. 10). ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 23: Inspection Tasks Prior To Commissioning
Your VBZ is now ready for commissioning. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 24 20 - Butterfly valve 8 - Controller for overtravel time 21 - Female bushings 22 - Air nozzle ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 25: Connecting The Vbz To The Mains Supply
‹ Make certain that the base (table, etc.) has the necessary load capa- city. ‹ You can now plug the mains cable into the VBZ-3 and secure it with the cord retaining clamp. ‹ Connect the mains cable plug (2) into the inspected plug socket. -
Page 26: Connecting The Vbz To Compressed Air
10 Preparing the Fully Automatic Stud Feeder (VBZ) 10.5 Connecting the VBZ to Compressed Air ‹ Connect the connecting cable between the stud welding unit and VBZ-3 in the control cable sleve (3) and the intended control cable sleve on the stud welding unit. -
Page 27: Filling Studs
The female bushing (21) can be used to change the position and angle of inclination of the air nozzle (22). Your VBZ is now ready for operation. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 28: Setting The Overtravel Time And Vibration Intensity
‹ For further information, see the operating manual of the used stud wel- ding unit, chapter „Setting the stud feeding time“. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 29: Welding
11 Welding Welding ‹ Work according to the original operating manual of the HBS stud welding unit. Danger if used other than for the intended purpose ‹ Use the fully automatic stud feeder only for CD stud welding or ARC stud... -
Page 30: Troubleshooting
Check fuse*) Change fuse *) Qualified specialists Defective circuit board Check circuit board*) Change circuit board*) Qualified specialists ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 31 ‹ Please use the „Service & Support“ form in the Annex to send in the auto- matic stud feeder. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 32: Maintenance And Care
‹ When needed clean the casing of your automatic stud feeder with a humid wash- cloth. ‹ Do not use solvents for cleaning. These may damage the used plastic components. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 33: Inspection And Tests
These welding elements that are ejected in an uncontrolled manner could cause serious injury. ‹ Inform your dealer or your maintenance department if you notice any damage. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 34: Storage
‹ Dispose of VBZ only via the manufacturer or a specialist disposal com- pany. ‹ Never dispose of the VBZ in the domestic refuse. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 35: Declaration Of Incorporation Of Partly Completed Machinery
Declaration of Incorporation of partly completed Machinery Declaration of Incorporation of partly completed Machinery to Directive 2006/42/EC, Annex II 1 B (Original Declaration of Incorporation) Herewith the manufacturer HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 P.O. Box 13 46 85221 Dachau GERMANY... -
Page 36: Service & Support
Service & Support Service & Support With the return please attach a copy of the filled out form together with the repair number given by HBS! Repairs without repair number will not be processed. Repair number (given by HBS) Company:... -
Page 37: Index
......12 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 38 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 40 HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 • 85221 DACHAU • GERMANY Phone +49 8131 511-0 • Fax +49 8131 511-100 • E-mail international@hbs-info.com www.hbs-info.com...