Page 1 SRT55D Off-Highway Truck SRT55D Off-Highway Truck Safety,Operation and Maintenance Manual WARNING Read and follow the safety precautions and instructions in this manual and on the mac- hine decals. Failure to do can cause serious injury, death or property damage. Keep this manual with the machine for reading and future reference.
Page 2 Tel: 0086-10-60738666 Fax: 0086-10-60738831 © 2014 by Sany Group. All right reserved. No part of this publication may be reproduced,used, distributed or disclosed except during normal operation of the machine as described herein. All information included within this publication was accurate at the time of publication.
Page 3 ● Should any fault threatening safety occurs, shut down the truck immediately. ● Sany service personnel have the right to carry out safety inspection to the truck when required. ● Besides the checks specified by Sany, local laws and regulations on truck shall also be observed.
Page 4 SRT55D Off-Highway Truck Obligations of all operating personnel ● Any abnormalities that could bring improper operation of the dump truck or potential hazards should be reported to your supervisor. The abnormalities should be corrected timely if possible. ● All workers around the dump truck must know and obey all warning signals, and be alert to safety of oneself and others.
Page 5: Table Of Contents
Table of Contents SRT55D Off-Highway Truck Table of Contents 1 Foreword 1.1 Overview ........................1-1 1.2 Safety Information ....................1-3 1.3 Your Documentation Package ................. 1-5 1.3.1 Recommendations on using the documentation ........... 1-5 1.3.2 Documentation storage .................. 1-5 1.4 Page Numbers ......................1-6 1.5 Regulation of Use ....................
Page 6 Table of Contents SRT55D Off-Highway Truck 2.2.10 Preventing burns ..................2-13 2.2.10.1 Hot coolant ..................2-13 2.2.10.2 Hot oil ....................2-13 2.2.11 Preventing fire and explosion ..............2-14 2.2.11.1 Fire caused by fuel or oils ..............2-14 2.2.11.2 Fire caused by flammable materials ............ 2-15 2.2.11.3 Fire caused by electric lines ..............
Page 7 Table of Contents SRT55D Off-Highway Truck 2.3.2.8 Preparing the machine ................2-32 2.3.3 Transportation ....................2-33 2.3.3.1 Loading and unloading the machine ............. 2-33 2.3.3.2 Transporting the machine ..............2-34 2.3.4 Battery ......................2-35 2.3.5 Towing ......................2-37 2.4 Precautions for Maintenance ................. 2-38 2.4.1 Lock-out and tag-out ..................
Page 8 Table of Contents SRT55D Off-Highway Truck 3.2 Indicator ........................3-2 3.3 Instruments ......................3-4 3.4 Reversing Monitoring System .................. 3-6 3.5 Switches ........................3-7 3.6 Combined Switch ..................... 3-9 3.7 Air Conditioner Control Panel .................. 3-9 3.8 Driver Seat ......................3-11 3.9 Seat Belt ........................
Page 9 Table of Contents SRT55D Off-Highway Truck 4.7 Braking Function Check ..................4-12 4.8 Service Brake Performance Check ............... 4-12 4.9 Emergency Brake Performance Check ..............4-13 4.10 Driving and Stopping ................... 4-13 4.11 Stopping the Engine .................... 4-14 4.12 Parking ........................ 4-16 4.13 Prolonged Storage ....................
Page 10 Table of Contents SRT55D Off-Highway Truck 8.6.8 Maintenance inspection form for 750hrs ............8-35 8.6.9 Maintenance inspection form for 900hrs ............8-37 8.6.10 Maintenance inspection form for 1000hrs ..........8-39 8.6.11 Maintenance inspection form for 1050hrs ..........8-43 8.6.12 Maintenance inspection form for 1200hrs ..........8-45 8.6.13 Maintenance inspection form for 1250hrs ..........
Page 11 Foreword SRT55D Off-Highway Truck 9 Technical Data Safety, Operation and Maintenance Manual Courtesy of Machine.Market...
Page 12 Foreword SRT55D Off-Highway Truck ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... VIII Safety, Operation and Maintenance Manual Courtesy of Machine.Market...
Page 13: Foreword
Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult SANY or your SANY distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
Page 14 Consult SANY Mining Equipment Co.,Ltd. or your SANY distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
Page 15: Safety Information
Foreword SRT55D Off-Highway Truck 1.2 Safety Information Hazard alert words are used in this manual and on some machine decals to inform the operator of imminent or potential hazards that lead to death, personal injury or property damage. 1)Alert words ●...
Page 16 Foreword SRT55D Off-Highway Truck 2)An example alert wording and alert text WARNING To p r e v e n t p e r s o n a l i n j u r y a n d property damage, be sure lifting equipment is of adequate capacity and properly secured to do the job safely.
Page 17: Your Documentation Package
Foreword SRT55D Off-Highway Truck 1.3 Your Documentation Package The documentation for this machine includes the following items: ● Safety, Operation & Maintenance Manual (SOMM) — This manual is in the operator cab seat pocket. ● Parts Book — This publication consists of parts lists and matching drawings for ordering spare parts as-needed.
Page 18: Page Numbers
The pages in this manual are numbered as the following: 2-10 Page 10 of Chapter 2 Chapter 2 1.5 Regulation of Use 1.5.1 Machine applications Sany Mining Trucks are designed to be Front Right used mainly for the following work: Traveling with a load Left Rear 1.5.2 Directions of machine...
Page 19: Visibility From Operator's Seat
Foreword SRT55D Off-Highway Truck stops. ● Always let the system cool down at the end of the working day. 1.7 Visibility from Operator's Seat The visibility standards (ISO 5006) for this machine require a view shown in the diagram below.
Page 20 Foreword SRT55D Off-Highway Truck 24-M radius visibility The visibility at a radius of 24 m from the machine is as shown in the diagram below. The hatched areas (B) show the areas where the view is blocked when mirrors or other aids to visibility are installed as standard.
Page 21: Machine Information
1.8 Machine Information The serial numbers and model numbers on the components are the only numbers that your Sany distributor will need when ordering replacement parts or requiring assistance for your equipment. It is a good idea to record this information in this manual for future use.
Page 22: Engine Identification Plate
Foreword SRT55D Off-Highway Truck 1.8.2 Engine identification plate The engine identification plate is on the right front of engine cylinder head. Displacement 30.5/1860 L:in Engie No. 37256546 Valve Lash Cold ( mm/in) Warrty Start Date IMPORTANT ENGINE INFORMATION Family D57...
Page 23: Display Screen
Foreword SRT55D Off-Highway Truck 1.8.3 Display screen The position of display screen is shown as follows: ！！ Fig. 1.8-3 1.8.4 Table for serial number and distributor information Machine Serial No. Engine Serial No. Distributor Name: Address: Service Personnel Phone/Fax...
Page 24 Foreword SRT55D Off-Highway Truck ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... 1-12 Safety, Operation and Maintenance Manual Courtesy of Machine.Market...
Page 25: Safety
Safety SRT55D Off-Highway Truck 2 SAFETY 2.1 Safety Labels The following warning signs and safety are used on this machine. ● Be sure that you fully understand the correct position and content of labels. ● To ensure that the content of labels can be read properly, be sure the they are in the correct place and always keep them clean.
Page 26: Safety Labels
Safety SRT55D Off-Highway Truck 2.1.2 Safety labels (1)Lifting control label ● This label is located at the left hand side of the cab driver seat. ● This location of lifting handle means the carriage dip angle increases and unload. Fig. 2.1-2 ●...
Page 27 Safety SRT55D Off-Highway Truck (2) Carriage warning labels ● This label are located at right cab gate of cab, hydraulic oil tank and fuel tank. When the carriage dip angle decrease until located on the frame, neighboring people should be careful to prevent be hurt.
Page 28 Safety SRT55D Off-Highway Truck (5)Cab welding warning label ● This label is located at the right cab gate side. ● Do not weld or burn CAB components unless acoustical foam is removed. Fig. 2.1-9 (6)No standing warning label ● This label is located at the right cab gate side.
Page 29 Safety SRT55D Off-Highway Truck (8)Accumulator warning label ● This label is located on the barrel wall of WARNING accumulator. ● To prevent personal injury and equipment HIGH PRESSURE d a m a g e , b e s u r e p r e s s u r e i n t h e Do not remove valves or fittings until pressure is all released.
Page 30 Safety SRT55D Off-Highway Truck (11)Alternator warning label ● This label is located on the battery box. Please do as the warning label and handbook when operating machine. Fig. 2.1-15 (12)Grounding label ● This label is located on the top battery box.
Page 31 Safety SRT55D Off-Highway Truck (14)Suspension warning label ● This label is located on the barrel wall of suspension cylinder. ● To prevent personal injury and equipment damage, please do as the warning label and service manual when maintenance. Fig. 2.1-18 (15) Open water cap warning label ●...
Page 32: General Precautions
2.2.2 Abnormalities In case of any abnormalities found during operation and maintenance, such as noise, vibration,odor, incorrect gauge display, smoke,or oil leakage, contact your Sany distributor and take necessary measures. Never operate the machine before the faults are corrected. 2.2.3 Personal protective equipment...
Page 33: Fire Extinguisher And First Aid Kit
Safety SRT55D Off-Highway Truck Never take a risk. NOTICE Never wear slack clothing and jewelry,which may get caught by control evers or other machine parts. Long hair can be caught in moving parts. Tie your hair if necessary to avoid such hazard.
Page 34: Safety Equipment
Safety SRT55D Off-Highway Truck 2.2.5 Safety equipment To protect you and others around you, your machine may be equipped with the following safety equipment. Make sure that they are secured in place and in good condition. ● Falling Object Protection (Body pivot pin) ●...
Page 35: Keeping The Cab Clean
Safety SRT55D Off-Highway Truck 2.2.7 Keeping the cab clean ● Clean the mud and oil on your soles when getting into the cab. Mud or oil under your shoes can cause your foot to slip on the pedal during operation, and serious accident could result.
Page 36: Handholds And Steps
Safety SRT55D Off-Highway Truck 2.2.9 Handholds and steps To avoid risk of injury when getting on or off the machine. ● Always face the machine and maintain at least three-point contact (both feet and one hand, or both hands and one foot) with the handrail and steps to ensure that you support yourself.
Page 37: Preventing Burns
Safety SRT55D Off-Highway Truck 2.2.10 Preventing burns 2.2.10.1 Hot coolant ● To prevent burns caused by hot coolant or steam when checking or discharging the coolant, wait until the engine coolant is cool enough before proceeding. ● Never open the cap of radiator before the engine cools down.
Page 38: Preventing Fire And Explosion
Safety SRT55D Off-Highway Truck 2.2.11 Preventing fire and explosion 2.2.11.1 Fire caused by fuel or oils ● Engine oil and fuel must be stored in designated place, where unauthorized persons cannot enter. ● Never smoke or use fire near fuel or engine oil.
Page 39: Fire Caused By Flammable Materials
Safety SRT55D Off-Highway Truck 2.2.11.2 Fire caused by flammable materials ● Remove at any time dry leaves, wood chips, paper pieces, dirt and other flammable materials built up or stuck on engine, exhaust manifold, battery or interior of engine hood to prevent fire.
Page 40: Fire Caused By Illumination Equipment
Safety SRT55D Off-Highway Truck 2.2.11.5 Fire caused by illumination equipment ● Anti-blast illumination equipment shall be used to avoid explosion when fuel, oil,electrolyte, window cleaning detergent or cooling fluid is being checked. ● Instructions in this manual must be followed when power outlet on the machine is used for illumination.
Page 41: Attachment Installation
In this case, contact your Sany distributor in advance. ● Sany assumes no responsibility for the injury,accidents and product failure caused by the use of unauthorized attachments and parts.
Page 42: Cab Windows Glasses
Any modification unauthorized by Sany may lead to safety problems, personal injury or death. Improper modification can affect machine's strength and operator's view. Contact your Sany distributor before making any modification. Sany assumes no responsibility for the accidents, failure or damage caused by unauthorized modification.
Page 43: Operation On Soft Ground
Safety SRT55D Off-Highway Truck soft ground, check the depth of the water, speed of the current, and the firmness and shape of the ground. Avoid any area where there is any obstruction to travel operations. ● Maintain the travel path on the jobsite so that there is no obstruction to travel operations.
Page 44: Overhead Power Cables
Safety SRT55D Off-Highway Truck 2.2.20 Overhead power cables Never drive or operate your machine near power cables, which may bring electrocution hazard and cause machine damage, personal injury or death. The following steps are to be followed while working at where power cables could be nearby.
Page 45: Alternate Exit
Safety SRT55D Off-Highway Truck 2.2.21 Alternate exit ● If you are unable to open the cab door in case of emergency, use the safety hammer to break the rear window to escape. ● Remove the pieces of glass from the window frame before escaping.
Page 46: Asbestos Hazard
Therefore,use only the parts ● Use water, instead of compressed air, to and components supplied by Sany. remove the dust. ● If the air contains asbestos dust, operate the machine following the wind. All persons shall wear acceptable filter mask.
Page 47: Safe Operation Precautions
Safety SRT55D Off-Highway Truck 2.3 Safe Operation Precautions 2.3.1 Safe starting 2.3.1.1 Safe mounting W h e n y o u m o u n t o r d i s m o u n t t h e machine: ●...
Page 48: Seat Belt
Safety SRT55D Off-Highway Truck 2.3.1.3 Seat belt ● The operator may get seriously injured or killed when the machine tips over. Before operating the machine, check carefully your seat belt, the buckles and the anchor point. Replace the seat belt if damage or excessive wear is observed.
Page 49: Engine Starting Rules
Safety SRT55D Off-Highway Truck ● Adjust the mirrors so that the rear of the machine can be seen clearly from the operator’s seat. ● Check that there are no persons or obstacles above, below, or in the area around the machine.
Page 50: Engine Starting Aid
Improper handling may cause battery explosion or loss of machine control, resulting in personal injury and death. Never use jumper cables to start the engine unless necessary. Contact your Sany distributor before such an attempt. ● Using jumper cables to start the engine...
Page 51: After Starting The Engine
Safety SRT55D Off-Highway Truck 2.3.1.8 After starting the engine ● Run the engine at low idle for 3 to 5 minutes after engine startup, and check the running parameters and make sure they are normal and all readings are within normal working range.
Page 52: Precautions When Traveling
Safety SRT55D Off-Highway Truck ● Assign a signalman at where visibility is poor. 2.3.2.3 Precautions when traveling ● Do not load the dump body above the maximum payload. The brakes will lose their effect. ● Never turn the starting switch key to the OFF position when the machine is traveling.
Page 53 The explosion of the tire is very destructive, and it can lead to serious injury or death. ● Contact with SANY before doing long continuous traveling. Fig. 2.3-11 ● Do not move the gear shift lever to the N position when the machine is traveling or when it is traveling down a slope.
Page 54: Precautions When Traveling On Slopes
Safety SRT55D Off-Highway Truck 2.3.2.4 Precautions when traveling on slopes To prevent the machine from tipping over or slipping to the side, always do as follows. ● When traveling downhill, use the retarder brake to reduce speed. Do not turn the steering wheel suddenly.
Page 55: Parking The Machine
Safety SRT55D Off-Highway Truck fall off the road. This may lead to serious personal injury and damage. Always do as follows. ● Fit tire chains. ● Do not apply the brake suddenly on Danger slopes. Reduce the speed and use the...
Page 56: Preparing The Machine
Safety SRT55D Off-Highway Truck 2.3.2.8 Preparing the machine Before maintaining the machine: ● Pl a ce th e p a rk i n g s w i tc h to "P a rk" position. ● Move the transmission to Neutral position.
Page 57: Transportation
2.3.3 Transportation This machine must be disassembled for transportation. When transporting the machine, please consult your Sany distributor. 2.3.3.1 Loading and unloading the machine Improper loading and unloading of the machine may cause it to fall or tip over. Follow the procedures below: ●...
Page 58: Transporting The Machine
Safety SRT55D Off-Highway Truck ● Secure the machine with chains and chocks. 2.3.3.2 Transporting the machine O b s e r v e t h e f o l l o w i n g i t e m s w h e n...
Page 59: Battery
Safety SRT55D Off-Highway Truck 2.3.4 Battery Electrolyte contains sulfuric acid, which gives off flammable and explosive gases. Improper handling may cause personal injury or fire. Observe the instructions below when handling battery: ● Never smoke or use fire near a battery.
Page 60 Safety SRT55D Off-Highway Truck ● A battery being charged may give off flammable gases. Before charging a battery, remove it from the undercarriage, put it in well-ventilated area and remove the cap. ● If acid squirts out of battery vent during charging, stop charging immediately.
Page 61: Towing
Safety SRT55D Off-Highway Truck 2.3.5 Towing ● When towing a damaged machine, improper operation or use of unacceptable wire cable could lead to serious accident: ● Never tow the machine on a slope. ● Wear protective gloves and a had hat when using wire ropes.
Page 62: Precautions For Maintenance
Safety SRT55D Off-Highway Truck 2.4 Precautions for Maintenance 2.4.1 Lock-out and tag-out ● Before maintenance, attach a Never OPERATE tag or similar sign to the cab's retarder lever to warn others that this machine is under maintenance. ● Attach other warning tags around the machine if necessary.
Page 63: Preparing Yourself
Safety SRT55D Off-Highway Truck moving. Keep your hands, feet and clothing away ● from rotating parts. 2.4.4 Preparing yourself Only approved personnel can maintain or repair the machine. An observer may be assigned if necessary. ● Wear protective clothing and shoes necessary for the job.
Page 64: Stop Engine Before Carrying Out Maintenance
Safety SRT55D Off-Highway Truck 2.4.5 Stop engine before carrying out maintenance ● Park the machine on solid and flat ground. ● Lower the bucket to the ground. ！！ ● Lower the dump body, set dump control lever (1) to the HOLD position, lock the dump control lever , then stop the engine.
Page 65: Maintenance With Engine Running
Safety SRT55D Off-Highway Truck 2.4.6 Maintenance with engine running To prevent injury, no maintenance shall be carried out when the engine is running. However, if maintenance has to be done on ！！ a running engine, at least two worker are needed to carry out the maintenance.
Page 66: Using Proper Tools
● Do not bear any shock by hammering, rolling or similar activity. ● Ask your Sany distributor when sealing gas into the cylinder or replacing gas from 2.4.9 Working under the machine ● If the machine or work equipment has...
Page 67: Work In Loud Noise
Safety SRT55D Off-Highway Truck 2.4.10 Work in loud noise ● Wearing ear covers or ear plugs if you have to work in loud noise for a long time. ● Loud noise may impair your hearing permanent or temporary. 2.4.11 Use compressed air ●...
Page 68: Precautions With High-Pressure Oil
Safety SRT55D Off-Highway Truck 2.4.14 Precautions with high-pressure The hydraulic system is always under pressure.Make sure pressure in hydraulic circuits has been relieved before checking or replacing the lines. Residual pressure in the circuit may cause serious accidents. R e l e a s e s y s t e m p r e s s u r e b e f o r e...
Page 69: High-Pressure Hoses
. I n c a s e o f h o s e d a m a g e , s t o p operation immediately and contact Sany HM authorized dealer.
Page 70: Airconditioning System
Since there is danger of electrocution, never touch fuel injector or interior of engine controller. ● Please contact Sany distributor if you have to access fuel injector terminal or interior of engine controller. Fig. 2.4-15 2-46 Safety, Operation and Maintenance Manual Courtesy of Machine.Market...
Page 71: Accumulator
Safety SRT55D Off-Highway Truck 2.4.19 Accumulator Accumulator contains highly pressurized nitrogen.Improper operation of accumulator can cause explosion and serious accidents. Therefore, the following precautions must be observed: ● Never disassemble the accumulator. ● Never let the accumulator be near a fire source or exposed in flame.
Page 72: Maintenance Operation
Safety SRT55D Off-Highway Truck ● C l e a n t h e m a c h i n e o f a l l d u s t a n d residuals. Never place greasy rag or other flammable materials on machine.
Page 73: Proper Disposal Of Wastes
Install all guards, covers and hoods after repair and service. Replace or repair damaged guards. Only the type of hydraulic oil approved or recommended by Sany should be used to make up the hydraulic system. ● Start the engine and check for any...
Page 74: Precautions With Tires
Safety SRT55D Off-Highway Truck 2.5 Precautions With Tires 2.5.1 Handling tires Explosive separation of a tire and/or rim parts can cause serious injury or death.To ensure safety, always do as follows. ● W h e n c a r r y i n g o u t m a i n t e n a n c e ,...
Page 75: Precautions When Storing Tire
Safety SRT55D Off-Highway Truck 2.5.2 Precautions when storing tire ● Store the tires in a warehouse where unauthorized persons cannot enter. Always erect a fence and put up "No Entry" signs if the tires must be stored Block 挡块 outside. Stand the tire on level ground, and block it securely so that it cannot roll or fall over if any person should touch it.
Page 76 Safety SRT55D Off-Highway Truck ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... 2-52 Safety, Operation and Maintenance Manual Courtesy of Machine.Market...
Page 77: Controls And Operating
SRT55D Off-Highway Truck Controls and Operating 3 CONTROLS AND OPERATING 3.1 Controls and Instruments ！！ Fig 3-1 1. Air Outlet 11.Transmission Gear Shift Selector 2. Combination instrument 12.Retarder Control 3. Reversing Monitor 13. Hydraulic Retarder Lever 4. Air Outlet 14.
Page 78: Indicator
Controls and Operating SRT55D Off-Highway Truck 12 13 9 10 11 ！！！！ Fig 3-2 3.2 Indicator 1. Left steering Indicator (Green) - Flashes when the left indicator lights are operating. 2. Parking Brake (Red)-Illuminates when the parking brake is applied.
Page 79 SRT55D Off-Highway Truck Controls and Operating detected a major malfunction in the engine that requires immediate attention. Stop the machine when this light illuminates and do not operate until the fault is corrected. 11. Engine Maintenance Indicator ( White) - Indicates that the engine needs to be maintained.
Page 80: Instruments
Controls and Operating SRT55D Off-Highway Truck ！！ Fig 3-3 3.3 Instruments 1. Tachometer Driven by CAN bus; it indicates engine speed in revolutions per minute. When the pointer is located in white area said speed is normal, and once the pointer is located in red area that speed is too high, should reduce speed immediately.
Page 81 SANY MINING EQUIPMENT 5. Display 1. Turn on power supply, start the key switch toΙ, the display shows "sany " boot screen(see fig3-3.1), and all of the signal indicators are Fig 3-3.1 applied, 3 seconds after the display shows work interface, the lights go out at the same time.
Page 82: Reversing Monitoring System
Controls and Operating SRT55D Off-Highway Truck b. click F2 key to confirm, then the cursor will automatically move to the next number(see System Time Setting fig3-3.4); SANYI c. When the cursor to the last digit (the second single digits) , click F2 key to confirm the...
Page 83: Switches
SRT55D Off-Highway Truck Controls and Operating on the monitor, and press again to turn off the monitor. The Power Supply Indicator (Red) will be on when the monitor is turned on and it will be off when the monitor is turned off.
Page 84 Controls and Operating SRT55D Off-Highway Truck Caution: Move the transmission shift lever to Neutral befor selecting schedule. 2. Parking Brake Switch T h e d r i v e r c a n p e r f o r m r e a r b r a k i n g independently.
Page 85: Combined Switch
SRT55D Off-Highway Truck Controls and Operating 3.6 Combined Switch 1. Horn Button pushed in = Horn Sounds. 2. Washer Ring Pushed = Windscreen wash 3. Windscreen Wiper Position J = Not used Position 0 = Stop, reset wiper Position I = Wiper Slow Speed Position Ⅱ...
Page 86 SRT55D Off-Highway Truck Refrigeration/ Heat ON/OFF Auto/ Manual key-press key-press key-press Air circulating Defrosting Blower mode key-press key-press key-press Wind speed Temperature adju- key-press sting key-press Panel key-press picture Operation instructions a. Open Press power supply key to turn on the machine;...
Page 87: Driver Seat
SRT55D Off-Highway Truck d. Heating mode Forced heating function: HI will be displayed to activate forced heating mode when the 　设置 temperature is set larger than 30°C(smaller than 15°C) under heating mode. On heating statues, press wind speed key-press can adjust wind speed(low,middle and high).
Page 88: Seat Belt
Controls and Operating SRT55D Off-Highway Truck Turning the adjusting handle (1) clockwise will bring you a hard suspension which is suitable for heavy operator; turning the adjusting handle (1) counterclockwise will bring you a soft suspension which is suitable for light operator.
Page 89: Truck Controls
SRT55D Off-Highway Truck Controls and Operating 3.10 Truck Controls ！！ Parking brake switch Ernergency brake switch Foot pedal Fig 3.10 3.10.1 Braking The truck is provided with following brake methods: Service brake, parking brake, emergency brake, retarder, which can be selected according to the actual condition.
Page 90: Parking Brake
Controls and Operating SRT55D Off-Highway Truck 3.10.3 Parking Brake Pushing the control in will apply the spring operated parking brakes within the rear brake assemblies and the rear service brakes. The front service brakes will not apply when the parking brake control is operated.
Page 91 SRT55D Off-Highway Truck Controls and Operating The retarder is off when the lever is fully forward and is applied as the lever is pulled back. Rear disc brake retarder can obtain different retardation by shifting handle from front to rear. Maximum retardation is obtained when the lever is in the fully back position.
Page 92: Engine
Controls and Operating SRT55D Off-Highway Truck through the disc brake assemblies overheats. If alarm is activated, reduce downgrade travel speed. If the trouble persists, stop the machine and have the fault corrected. (3) Oil Temperature - Transmission During normal operation the transmission oil temperature gauge should read in the green zone.
Page 93: Quantum Electronic Fuel System
SRT55D Off-Highway Truck Controls and Operating 3.11.2 Quantum electronic fuel system This machine is equipped with the Quantum Electronic Fuel System, an electronic engine control system, which continually monitors the engine and warns the operator when a problem develops. The system also takes...
Page 94: Quantum Electronic Fuel System - Description
Controls and Operating SRT55D Off-Highway Truck (30 pin LHS). Turn off ignition key switch to isolate the batteries before disconnecting any components. After welding connect all of the above in the reverse order. 3.11.3 Quantum electronic fuel system - description 1.
Page 95: Quantum Electronic Fuel System - Operation
SRT55D Off-Highway Truck Controls and Operating Electronic fuel system injectors are self compensating and virtually eliminate engine tune-ups. Note: Never apply 12V or 24V directly to terminals on the injector as it will burn out. Before removing injectors. 3.11.4 Quantum electronic fuel system -...
Page 96: Electronic Fuel System Diagnostic Codes
Controls and Operating SRT55D Off-Highway Truck senses the changing engine condition. A special diagnostic data reader (INSITE) is available that can be plugged into the engine computer memory to extract information related to the cause of the problem. Once the malfunction has been corrected, the Electronic Fuel System will return the engine to normal operation.
Page 97 SRT55D Off-Highway Truck Controls and Operating codes Detection Codes of Electronically Controlled Fuel System Error Code Description Fault lamp ECM Hardware Internal Failure - Mission disabling Timing Actuator - Mechanically stuck Timing Actuator - Component shorted high Yellow Timing Actuator - Component shorted low...
Page 98 Controls and Operating SRT55D Off-Highway Truck Fuel Temperature Sensor - Component shorted low Yellow Fuel Pump Actuator - Component shorted high or low Yellow Fuel Pump Flow - Mismatch between estimated and desired pressures Yellow ECM Not Calibrated - ECM software mission disabling failure...
Page 99: Steering
SRT55D Off-Highway Truck Controls and Operating 3.12 Steering The steering wheel position can be adjusted as required for the most convenient operating position. To adjust, pull out adjustment lock and tilt steering wheel up or down as desired; release lever to lock adjustment.
Page 100: Transmission
Controls and Operating SRT55D Off-Highway Truck pressure should be dissipate after engine shut-off by turning the steering wheel in both directions to avoid accidental steering during bleed down. Improper steering control unit repair or hose connections can cause sudden and forceful steering wheel movement when engine is started.Keep hands off...
Page 101 SRT55D Off-Highway Truck Controls and Operating to operate in First gear. This feature is only operational in the normal automatic driving mode, either power or economy. It is not activated during the manual mode. Parking Brake Interlock: If the parking brake...
Page 102 Controls and Operating SRT55D Off-Highway Truck warning Before any welding is done on a machine equipped with a CEC shift system, disconnect battery equalizer ground cables, battery cables from terminal posts (ground cable first), battery equalizer positive cables and electrical connections at the ECU to avoid damage to electrical components.
Page 103: Introduction And Operation
SRT55D Off-Highway Truck Controls and Operating 3.13.2 Introduction and operation (1) Electronic Control Unit (ECU) – The ECU contains an electronic microcomputer.It receives information in the form of electronic signals from switches and sensors, processes the information, and sends electronic signals to the appropriate solenoids which control the transmission.
Page 104 Controls and Operating SRT55D Off-Highway Truck the rear of the vehicle. This feature warns personnel to the immediate rear of the vehicle that the operator has shifted to reverse. When drive 'D' is selected, the transmission automatically upshifts and downshifts through all six forward ranges as required by loads and travel speeds.
Page 105 SRT55D Off-Highway Truck Controls and Operating the transmission can be left in the selected range and the vehicle held stationary with the service brakes. However, when stopped for a more extended period with the engine left running, shift the transmission to neutral to avoid unnecessary heat buildup and apply the parking brake.
Page 106 Controls and Operating SRT55D Off-Highway Truck speed before activating the lockup clutch. Power versus Economy Mode T h e P O W E R m o d e i s d e s i g n e d f o r...
Page 107: General Transmission Operation
SRT55D Off-Highway Truck Controls and Operating is turned to position '1' to provide a bulb and system check and should go 'Off' a few seconds after the engine is started and the transmission oil pressure rises. The check trans warning light will come 'On'...
Page 108: Retrieving Diagnostic Codes
Controls and Operating SRT55D Off-Highway Truck shift to Neutral (N) and operate the engine at 1200 - 1500 r/min. If the transmission oil temperature does not decrease into the green zone within 2 or 3 minutes, the cause of the overheating should be corrected before the machine is operated further.
Page 109: Clearing Diagnostic Codes
SRT55D Off-Highway Truck Controls and Operating the mode light (4). 3.13.5 Clearing diagnostic codes MODE To clear active codes, press and hold mode button (3) for 3 to 5 seconds. To clear inactive codes, press and hold mode button (3) for 8 to 10 seconds.
Page 110 SRT55D Off-Highway Truck Sump fluid temperature, cold DNS, lock-to-range No upshifts above a calibration Sump fluid temperature, hot range Output speed sensor, detected at 0 output DNS, lock in current range (1st) rpm, 1st Output speed sensor, detected at 0 output...
Page 111 SRT55D Off-Highway Truck General solenoid failure - F General solenoid failure - K DNS, Inhibit lockup FGeneral solenoid failure - B DNS, Inhibit Reverse General solenoid failure - G General solenoid failure - E General solenoid failure - H/J Turn off trim boost J, DNS H General solenoid failure –...
Page 112: Body Control
Controls and Operating SRT55D Off-Highway Truck 3.14 Body Control Operate the hoist lever(see Fig. 3-19) the left of operator’s seat to raise or lower body. The four operating positions of the lever from front to rear are as follows : HOIST -This position directs oil to extend the body hoists and raise the body.
Page 113 SRT55D Off-Highway Truck Controls and Operating height; (3) Decelerate the engine when the last stages of the body hoists begin to extend to slow the raising speed as the hoists approach their maximum extensions; (4) Pull the lever to “HOLD” position when the body is raised to the desired height.
Page 114 Controls and Operating SRT55D Off-Highway Truck ................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ Safety, Operation and Maintenance Manual 3-38 Courtesy of Machine.Market...
Page 115: Operating The Truck
SRT55D Off-Highway Truck Operating the Truck 4 OPERATING THE TRUCK 4.1 Pre-Starting Inspection ※ Before the engine is started ensure the machine is ready for operation. ※ The machine should be in a level position to permit accurate checking of fluid quantities in the engine and other components.
Page 116 Operating the Truck SRT55D Off-Highway Truck Rear lamp assembly Check for leakage REAR RIDE CYLINDERS and normal working WHEELS AND TYRES Check condition, Check for debris leaks and inflation, nuts and for damaged rims damage. Check height DIFFERENTIAL Check for leaks...
Page 117: Check Of Each Component
SRT55D Off-Highway Truck Operating the Truck 4.2 Check Of Each Component 1. Engine With the engine off, check oil level. The oil level should be between the lower and upper marks on the dipstick. Add oil if low (see Fig.
Page 118 Operating the Truck SRT55D Off-Highway Truck 4. Air Cleaner vacuator valve(s) Check for proper operation. Clean if Required (see Fig. 4-5). Fig. 4-5 5. Tyres Carefully inspect all tyres for cuts, bruises, or other damage and proper inflation for the loads to be carried.
Page 119 SRT55D Off-Highway Truck Operating the Truck 7. Body and disc brake cooling tank - cold oil level The bottom sight gauge should show full. Add fluid, if low (see Fig. 4-8) 8. Steering and braking tank - cold oil level...
Page 120: Engine Operation
Operating the Truck SRT55D Off-Highway Truck 10. Seat and seat belts Adjust the seat position and lap belt as required to allow complete machine control Safety belt at all times with minimum fatigue. Make sure the seat belt does not restrict movement for proper machine operation (see Fig.
Page 121 SRT55D Off-Highway Truck Operating the Truck ALWAYS allow the engine to fully circulate lubricant and warm up gradually before operating at full speed and full load. Operate engine at top rated speed when maximum power is needed for the load.
Page 122: Start The Engine
Operating the Truck SRT55D Off-Highway Truck 4.4 Start the Engine Attention to the warning lights and instruments ！！ when starting the engine, and operating, will help the operator monitor the machine systems and components. 1. Make sure the park brake control is in the 'PARK' position.(see Fig 4-12).
Page 123 SRT55D Off-Highway Truck Operating the Truck 5. Check the instrument panel; the engine “maintenance”, “warning”, and “stop” indicators 1 2 3 shall flash for several seconds and then extinguish; the “Alternator Charging” and ！！ “transmission fault” indicators shall be constantly on;...
Page 124: Starting The Engine With Jumper Cables
Operating the Truck SRT55D Off-Highway Truck 4 . 5 S t a r t i n g t h e E n gi ne w i t h Jumper Cables Caution: Be sure machines are not touching each other. Use cables that are equal to cable size on the machine, for example (1/0) or (2/0).
Page 125: Check Before Driving
SRT55D Off-Highway Truck Operating the Truck 4.6 Check Before Driving Make sure all cab glass, mirrors and lights are clean. Test all controls to ensure they are functioning properly. Select 'REVERSE' momentarily on the transmission shift selector 1/2 oil level to make sure the reverse alarm sounds.
Page 126: Braking Function Check
Operating the Truck SRT55D Off-Highway Truck 4.7 Braking Function Check Determination the function of the braking system before the working each times for safety ! Caution:The following checks are NOT intended to measure maximum brake holding ability. If NEW brake pads are fitted, they...
Page 127: Emergency Brake Performance Check
SRT55D Off-Highway Truck Operating the Truck 4 . 9 E m e r g e n c y B r a k e Performance Check Following the methods and sequence at below for checking in sequence : 1. Depress the service brake pedal;...
Page 128: Stopping The Engine
Operating the Truck SRT55D Off-Highway Truck engine and transmission power response for maximum operating safety. 1. Make sure the body is fully down and body control lever is in the 'FLOAT' position.(see Figure. 4-21) MODE 2. Apply the service brake and release the parking brake.
Page 129 SRT55D Off-Highway Truck Operating the Truck This allows the engine to cool gradually and uniformly. WARNING There is no mechanical connection b e t w e e n t h e e n g i n e a n d w h e e l s o n m a c h i n e s w i t h c o n v e r t e r transmissions.
Page 130: Parking
Operating the Truck SRT55D Off-Highway Truck 4.12 Parking When parking the machine overnight, or for an extended period, the following procedure in addition to that given in 'Stopping the Engine' will help maintain it in good condition for subsequent use: 1.
Page 131: Working The Truck
SRT55D Off-Highway Truck Working the Truck 5 WORKING THE TRUCK 5.1 Working the Truck Off-Highway trucks are used on a variety of hauling jobs, from mine overburden removal to dam building. Every truck operation, regardless of the type of job, can be divided into four phases;...
Page 132 Working the Truck SRT55D Off-Highway Truck also better able to judge the best spot for his truck when it is his turn to be loaded(refer to fig.5-3). On some jobs, the loading machine might work most efficiently when trucks are positioned on both sides of the loader.
Page 133: Hauling
SRT55D Off-Highway Truck Working the Truck Large rocks that might fall from the bucket can be dangerous to both the truck and operator. Keep your head and arms inside the cab during loading to avoid the danger of falling rocks or other shovel spillage.
Page 134: Dumping
Working the Truck SRT55D Off-Highway Truck operation, but can needlessly damage tyres and rides if not avoided(refer to fig.5-10). Be sure to reduce speed and come to a full stop, as required, at intersections, rail-roads, public highways etc.. Where a 'FLAGMAN' is stationed to direct traffic, always stay alert and follow his directions.
Page 135 SRT55D Off-Highway Truck Working the Truck as close as possible to the preceding load. The operator should pull past the preceding load, turn in line with the string and back his truck until it is within a few feet of the last load.
Page 136: Empty Return
Working the Truck SRT55D Off-Highway Truck extensive stresses. (refer to fig.5-15) Once the load has been dumped, push the control lever down into the 'FLOAT' position to allow the body's weight to lower it to the chassis. If the body does not begin to lower by...
Page 137: Roading
SRT55D Off-Highway Truck Roading 6 ROADING 6.1 General ‘ROADING’ (operating a truck over public highways) requires special care and attention. Trucks, because of their large size, are slower and less manoeuvrable than most other vehicles encountered on the road. Yet,...
Page 138: Preparation Prior To Roading
Roading SRT55D Off-Highway Truck 6.2 Preparation Prior to Roading Lubrication T h o r o u g h l y l u b r i c a t e a n d s e r v i c e a l l...
Page 139: In Case Of Trouble
SRT55D Off-Highway Truck Roading Clean all glass and adjust the seat for proper operation of all controls. Check all lights and other controls for proper operation. Make sure the truck body is empty, fully lowered and the body control lever is in the 'FLOAT' position.
Page 140 Roading SRT55D Off-Highway Truck ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Safety, Operation and Maintenance Manual Courtesy of Machine.Market...
Page 141: Moving Disabled Truck
SRT55D Off-Highway Truck Moving Disabled Truck 7 MOVING DISABLED TRUCK 7.1 Moving Disabled Truck Any unusual power train noises noted while operating the truck should be reported to those responsible for maintenance. Should the power train, hydraulic or electrical systems...
Page 142 Moving Disabled Truck SRT55D Off-Highway Truck unexpected machine movement. When moving the machine with insufficient hydraulic pressure and power for safe steering and braking, use extreme caution to ensure personnel and property safety. Connect a suitable towing bar to one of the...
Page 143: Lubrication And Servicing
SRT55D Off-Highway Truck Lubrication and Servicing 8 L U B R I C A T I O N A N D SERVICING 8.1 Safety Precautions Do not allow unauthorized personnel to service or maintain this truck. Study the Operator ’s Handbook and Maintenance Manual before starting, operating or servicing this truck.
Page 144: Lubrication And Maintenance
Lubrication and Servicing SRT55D Off-Highway Truck 8.2 Lubrication and Maintenance Lubrication Lubrication is an essential part of preventive m a i n t e n a n c e . I t i s i m p o r t a n t t h a t t h e...
Page 145 SRT55D Off-Highway Truck Lubrication and Servicing 20 16 21 10 25 8 10 30 31 32 33 11 11 25 10 12 15 17 13 Fig. 8-1 Safety, Operation and Maintenance Manual Courtesy of Machine.Market...
Page 146 Lubrication and Servicing SRT55D Off-Highway Truck Lubrication and Service Chart Interval Ref. No. of Identification Service Instructions Lubricant Service/Quantities hours Points Points Check oil level. Add Engine As Required if low. Check oil level. Add Transmission As Required if low.
Page 147 SRT55D Off-Highway Truck Lubrication and Servicing Check for leaks and worn/damaged General Inspection parts. Repair/replace as required. Check. Replace Steering oil return filter element if reqd. Check. Replace Steering pipeline filter element if reqd. Front suspension Lubrication EP,NLGI cylinder bearing...
Page 148 Lubrication and Servicing SRT55D Off-Highway Truck Engine crankcase Refer to the Engine Clean breather Manual Engine cooling fan Check condition Engine Power Takeoff Check condition (PTO) Check oil level. Add Wheel planetaries if low. Differential breather Clean Transmission breather Clean Air conditioning Check belt tension.
Page 149 SRT55D Off-Highway Truck Lubrication and Servicing Replace filter Steering pipeline filter element 1000 Replace filter Cooling pipeline filter element Clean/replace filter Engine crankcase filter element Drain, clean and Engine PTO refill 1500 Drain, clean and Differential refill Drain and refill...
Page 150: Other Maintenance
Lubrication and Servicing SRT55D Off-Highway Truck 'Recommended Lubricants'. EP, NLGI — #2 EP lithium base grease, refer to 'Recommended Lubricants'. *EP, NLGI—Extreme Pressure Lithium No. 2 Grease(without 'Molybdenum')., refer to 'Recommended Lubricants'. PA G O I L - P o l y a l k l e n e G l y c o l ( PA G ) Compressor Lubricating oil-Low Viscosity (ISO46).
Page 151 SRT55D Off-Highway Truck Lubrication and Servicing Engine Air Cleaners - Check air cleaner piping, hoses and clamps. Change air cleaner element only when air cleaner flow restriction warning light illuminates. Service vacuator valve daily. Inspect and remove any obstructions from the vacuator valve lips.
Page 152 Lubrication and Servicing SRT55D Off-Highway Truck Every 250 hours of operation Coolant Additive - Check and replenish DCA4 concentration as described.Coolant Filter(s) - Replace coolant filter(s) if required. When testing the DCA4 concentration, depending on the level of DCA4, the coolant filter(s) may not necessarily have to be changed.Refer to...
Page 153 SRT55D Off-Highway Truck Lubrication and Servicing contained in the relevant service manual section. If the pressures are outwith the specified settings then components in the relevant system should be inspected, repaired or replaced to ensure the correct operation of the system. All safety instructions in the relevant sections should be strictly adhered to.
Page 154: Service Capacity
Lubrication and Servicing SRT55D Off-Highway Truck 8.4 Service Capacity Service Capacities Ref. Identification Lubricant Points liters US gal Engine Crankcase and Filters 17.2 Transmission and Filters 22.5 Hoisting cooling tank 63.4 Hoisting system and brake cooling system(Total) 68.4 Steering Hydraulic Tank 19.3...
Page 155: Recommended Lubricants
SRT55D Off-Highway Truck Lubrication and Servicing 8.5 Recommended Lubricants Reco- Reco- Application Ambient Grade/ Name of Quality mme- mme- and lubrication tempe- Level of Material Grade nded nded position rature Viscosity Brand Material Mobil Standard Above - Delvac SAE 15W-40 10°C...
Page 156 Lubrication and Servicing SRT55D Off-Highway Truck Mobil trans- mission HD 10W Shell -35°C- Donax SAE 10W 0°C TC10W 4000 Caltex A l l i s o n Drive Caltex Transmission case Mobil shaft trans- Shell mission oil 414 Mobil trans-...
Page 157 SRT55D Off-Highway Truck Lubrication and Servicing Above SAE 85W-140 +40°C Mobil auto- motive gear oil HD -25°C- SAE 80W-90 80W--90 +40°C Shell hypoid Differential gear oil Steering Mobil Wheel planetaries API GL-5 GL-5 hydraulic tank Shell 80W-90 Mobilube 1 SHC...
Page 158 Lubrication and Servicing SRT55D Off-Highway Truck Lithium Above With or without base NLGI 2 25°C molybdenum grease Mobil Multipurpose grease extreme Mobil XHP321 pressure lithium Shell -20°C- With or without Mine Lubrication system consistency Kun- NLGI 1 +25°C molybdenum Mobil...
Page 159 SRT55D Off-Highway Truck Lubrication and Servicing Note 1 - Consult your lubricant supplier for the correct viscosity of lubricant to use when ambient temperatures are consistently above or below those listed. Note 2 - Cummins Engine Co., does not recommend any specific brand of engine oil but the use of oils that meet API categories.
Page 160 Lubrication and Servicing SRT55D Off-Highway Truck ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Safety, Operation and Maintenance Manual 8-18 Courtesy of Machine.Market...
Page 161: Maintenance Procedures
SRT55D Off-Highway Truck Lubrication and Servicing 8.6 Maintenance Procedures 8.6.1 Daily (10hrs) maintenance inspection form For regular inspection and duty, fills this form out each 10 hrs. This form should be used with other forms in this manual. 1.For normally checking Check all operation devices by driving ……………..........……………...
Page 162 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-20 Courtesy of Machine.Market...
Page 163 SRT55D Off-Highway Truck Lubrication and Servicing supplement: 8. Rims Check fasteners by torque..……………………………………....………………..… 9. Hydraulic system Hoisting and cooling hydraulic system Check hoisting system oil level, , refill if required............……… Replace the breath valve for the steering hydraulic tank in period......………...
Page 164 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-22 Courtesy of Machine.Market...
Page 165: Maintenance Inspection Form For 150Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.2 Maintenance inspection form for 150hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 150hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and broken welds for frame……………..........…...
Page 166 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-24 Courtesy of Machine.Market...
Page 167: Maintenance Inspection Form For 250Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.3 Maintenance inspection form for 250hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 250hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 168 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-26 Courtesy of Machine.Market...
Page 169: Maintenance Inspection Form For 300Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.4 Maintenance inspection form for 300hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 300hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 170 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-28 Courtesy of Machine.Market...
Page 171: Maintenance Inspection Form For 450Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.5 Maintenance inspection form for 450hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 450hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 172 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-30 Courtesy of Machine.Market...
Page 173: Maintenance Inspection Form For 500Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.6 Maintenance inspection form for 500hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 500hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 174 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-32 Courtesy of Machine.Market...
Page 175: Maintenance Inspection Form For 600Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.7 Maintenance inspection form for 600hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 600hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 176 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-34 Courtesy of Machine.Market...
Page 177: Maintenance Inspection Form For 750Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.8 Maintenance inspection form for 750hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 750hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 178 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-36 Courtesy of Machine.Market...
Page 179: Maintenance Inspection Form For 900Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.9 Maintenance inspection form for 900hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 900hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 180 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-38 Courtesy of Machine.Market...
Page 181: Maintenance Inspection Form For 1000Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.10 Maintenance inspection form for 1000hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1000hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 182 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-40 Courtesy of Machine.Market...
Page 183 SRT55D Off-Highway Truck Lubrication and Servicing supplement: 5.Bearing Check the wearing status for oscillating bearings of steering drag link, replace new one if the clearance of the bearing S≥ 0.54mm .Conversely, you could continue use it. .…............................… Check the wearing status for oscillating bearings of A-shape arm, replace new one if the clearance of the bearing S≥...
Page 184 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-42 Courtesy of Machine.Market...
Page 185: Maintenance Inspection Form For 1050Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.11 Maintenance inspection form for 1050hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1050hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 186 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-44 Courtesy of Machine.Market...
Page 187: Maintenance Inspection Form For 1200Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.12 Maintenance inspection form for 1200hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1200hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 188 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-46 Courtesy of Machine.Market...
Page 189: Maintenance Inspection Form For 1250Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.13 Maintenance inspection form for 1250hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1250hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 190 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-48 Courtesy of Machine.Market...
Page 191: Maintenance Inspection Form For 1350Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.14 Maintenance inspection form for 1350hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1350hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 192 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-50 Courtesy of Machine.Market...
Page 193: Maintenance Inspection Form For 1500Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.15 Maintenance inspection form for 1500hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1500hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 194 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-52 Courtesy of Machine.Market...
Page 195 SRT55D Off-Highway Truck Lubrication and Servicing supplement: 8.Bearing Check the wearing status for oscillating bearings of steering drag link, replace new one if the clearance of the bearing S≥ 0.54mm .Conversely, you could continue use it. .…............................… Check the wearing status for oscillating bearings of A-shape arm, replace new one if the clearance of the bearing S≥...
Page 196 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-54 Courtesy of Machine.Market...
Page 197: Maintenance Inspection Form For 1650Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.16 Maintenance inspection form for 1650hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1650hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 198 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-56 Courtesy of Machine.Market...
Page 199: Maintenance Inspection Form For 1750Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.17 Maintenance inspection form for 1750hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1750hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 200 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-58 Courtesy of Machine.Market...
Page 201: Maintenance Inspection Form For 1800Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.18 Maintenance inspection form for 1800hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1800hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 202 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-60 Courtesy of Machine.Market...
Page 203: Maintenance Inspection Form For 1950Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.19 Maintenance inspection form for 1950hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 1950hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 204 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-62 Courtesy of Machine.Market...
Page 205: Maintenance Inspection Form For 2000Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.20 Maintenance inspection form for 2000hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2000hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 206 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-64 Courtesy of Machine.Market...
Page 207 SRT55D Off-Highway Truck Lubrication and Servicing supplement: 7.Bearing Check the wearing status for oscillating bearings of steering drag link, replace new one if the clearance of the bearing S≥ 0.54mm .Conversely, you could continue use it. .…............................… Check the wearing status for oscillating bearings of A-shape arm, replace new one if the clearance of the bearing S≥...
Page 208 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-66 Courtesy of Machine.Market...
Page 209: Maintenance Inspection Form For 2100Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.21 Maintenance inspection form for 2100hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2100hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 210 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-68 Courtesy of Machine.Market...
Page 211: Maintenance Inspection Form For 2250Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.22 Maintenance inspection form for 2250hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2250hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 212 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-70 Courtesy of Machine.Market...
Page 213: Maintenance Inspection Form For 2400Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.23 Maintenance inspection form for 2400hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2400hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 214 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-72 Courtesy of Machine.Market...
Page 215: Maintenance Inspection Form For 2500Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.24 Maintenance inspection form for 2500hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2500hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 216 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-74 Courtesy of Machine.Market...
Page 217: Maintenance Inspection Form For 2550Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.25 Maintenance inspection form for 2550hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2550hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 218 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-76 Courtesy of Machine.Market...
Page 219: Maintenance Inspection Form For 2700Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.26 Maintenance inspection form for 2700hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2700hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 220 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-78 Courtesy of Machine.Market...
Page 221: Maintenance Inspection Form For 2750Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.27 Maintenance inspection form for 2750hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2750hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 222 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-80 Courtesy of Machine.Market...
Page 223: Maintenance Inspection Form For 2850Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.28 Maintenance inspection form for 2850hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 2850hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 224 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-82 Courtesy of Machine.Market...
Page 225: Maintenance Inspection Form For 3000Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.29 Maintenance inspection form for 3000hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3000hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 226 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-84 Courtesy of Machine.Market...
Page 227 SRT55D Off-Highway Truck Lubrication and Servicing supplement: 8. Hydraulic system Replace new filter for the return filter of hoisting system..…………......………… Replace new filter for the return filter of steering system……………........…… Replace new filter for the filter which mounted on the pipeline of the steering system………...
Page 228 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-86 Courtesy of Machine.Market...
Page 229: Maintenance Inspection Form For 3150Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.30 Maintenance inspection form for 3150hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3150hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 230 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-88 Courtesy of Machine.Market...
Page 231: Maintenance Inspection Form For 3250Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.31 Maintenance inspection form for 3250hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3250hrs. 1. Cummins engine Check the fasteners for engine………………………………………......………… Check PTO liquid level, refill as required……………………..…………....………………...
Page 232 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-90 Courtesy of Machine.Market...
Page 233: Maintenance Inspection Form For 3300Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.32 Maintenance inspection form for 3300hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3300hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 234 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-92 Courtesy of Machine.Market...
Page 235: Maintenance Inspection Form For 3450Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.33 Maintenance inspection form for 3450hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3450hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 236 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-94 Courtesy of Machine.Market...
Page 237: Maintenance Inspection Form For 3500Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.34 Maintenance inspection form for 3500hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3500hrs. 1. Hydraulic system Replace new filter for the return filter of hoisting system..…………......…………...
Page 238 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-96 Courtesy of Machine.Market...
Page 239: Maintenance Inspection Form For 3550Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.35 Maintenance inspection form for 3550hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3550hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 240 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-98 Courtesy of Machine.Market...
Page 241: Maintenance Inspection Form For 3600Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.36 Maintenance inspection form for 3600hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3600hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 242 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-100 Courtesy of Machine.Market...
Page 243: Maintenance Inspection Form For 3750Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.37 Maintenance inspection form for 3750hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3750hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 244 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-102 Courtesy of Machine.Market...
Page 245 SRT55D Off-Highway Truck Lubrication and Servicing supplement: 6. Lubrication Front, rear transmissions cross shafts…………….......…………....……..6 points Front, rear transmission shafts…………………………..…………………....…….2 points 7.The scene did not conduct the driveline assembly bolts inspection requirements (The first 150 hours, After every 1200 hours) Front driveline bolts tightening torque:145N.m……………………………………..…………...
Page 246 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-104 Courtesy of Machine.Market...
Page 247: Maintenance Inspection Form For 3900Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.38 Maintenance inspection form for 3900hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 3900hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 248 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-106 Courtesy of Machine.Market...
Page 249: Maintenance Inspection Form For 4000Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.39 Maintenance inspection form for 4000hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 4000hrs. 1. Cummins engine Drain, replace filter and refill………………………………....………………………..… Check breather assembly for crankcase………………………....………………………...
Page 250 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-108 Courtesy of Machine.Market...
Page 251 SRT55D Off-Highway Truck Lubrication and Servicing supplement: Hydraulic system pressure checking Check the pressure for the steering system...............…. Check the pressure for the front breaking system..............…. Check the pressure for the rear breaking system..............…. Check the pressure for the parking system................….
Page 252 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-110 Courtesy of Machine.Market...
Page 253: Maintenance Inspection Form For 4050Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.40 Maintenance inspection form for 4050hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 4050hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck.………..………………………… Observe the cracks and welder seam for frame……………..........…...
Page 254 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-112 Courtesy of Machine.Market...
Page 255: Maintenance Inspection Form For 4200Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.41 Maintenance inspection form for 4200hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 4200hrs. 1. For normally checking Check leakages, loosened and damaged parts for truck and Clean whole truck by vapour …..
Page 256 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-114 Courtesy of Machine.Market...
Page 257: Maintenance Inspection Form For 6000Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.42 Maintenance inspection form for 6000hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 6000hrs. 1. Engine PTO Disassemble, inspect and fix or replace some parts if required which parts has been worn.………...
Page 258 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-116 Courtesy of Machine.Market...
Page 259 SRT55D Off-Highway Truck Lubrication and Servicing supplement: 13.Hydraulic system Replace new filter for the return filter of hoisting system............…. Replace new filter for the return filter of steering system...........…. Replace new filter for the filter which mounted on the pipeline of the steering system..…..
Page 260 Lubrication and Servicing SRT55D Off-Highway Truck Repair and Maintenance Record Table Repair and main- Date Cost Time required Unused time Remarks tenance performed Safety, Operation and Maintenance Manual 8-118 Courtesy of Machine.Market...
Page 261: Maintenance Inspection Form For 10000Hrs
SRT55D Off-Highway Truck Lubrication and Servicing 8.6.43 Maintenance inspection form for 10000hrs Except daily (10hrs) inspection projects, the following projects also have to finish after running 10000hrs. According to the sample of the oil to determinate whether replace components or not.
Page 262 Lubrication and Servicing SRT55D Off-Highway Truck ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Safety, Operation and Maintenance Manual 8-120 Courtesy of Machine.Market...
Page 263 SRT55D Off-Highway Truck Technical Data 9 TECHNICAL DATA 4632 2900 2226 4308 3460 4344 Unit : mm Fig. 9-1 Engine Make/Model….... Cummins QSK19-C700 Type…………………......4 cycle, turbocharged/low temperature aftercooled. electronic management Gross power At the rate of 2100rpm………..…522kw (700hp) Net power At the rate of 2100rpm…….……481kw (645hp)
Page 264 Technical Data SRT55D Off-Highway Truck Maximum torque (1500rpm)……….…3118N •m (2300Ib ft) Number of cylinders/configuration……6, in line Bore x stroke…….………………...159×159mm (6.25×6.25in) Total displacement………………..19L (1150in Transmission Make/model………………… Allison H6620AR automatic electronic control with soft shift feature. Remote mounted in the frame. Integral TC 682 torque converter and planetary gearing.
Page 265 SRT55D Off-Highway Truck Technical Data suspension with variable rate, nitrogen/ oil cylinder for effective absorption of road shocks. Rear: Variable rate nitrogen/oil cylinders with A-frame linkage and lateral stabilizer bar. Maximum strut stroke: Front........300 mm (11.8 in) Rear........186 mm (7.3 in) Maximum rear axle oscillation......±7°...
Page 266 Technical Data SRT55D Off-Highway Truck Steering system Independent hydraulic steering with closed- center steering valve, pressure compensating piston pump and accumulator. Accumulator provides uniform steering regardless of engine speed. In the event of loss of engine power, it provides emergency power to system for steering.
Page 267 SRT55D Off-Highway Truck Technical Data and rear longitudinal beams, torque tubes, rear mounting rack provides flexibility and resistance to impact loads. Low alloy cast- steel components are used in the high-stress areas for a higher strength and greater life frame.
Page 268 Technical Data SRT55D Off-Highway Truck Noise levels Operator ear (ISO 6394)…………………..78dB Exterior sound rating (ISO 6395)…………89dB The above result is for the mode giving t h e h i g h e s t e x t e r i o r s o u n d l e v e l w h e n measured and operated as per the prescribed procedures of the standard.

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