GMG 64/40 AJ-E Operator's Manual
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GMG 64/40 AJ-E Operator's Manual

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Summary of Contents for GMG 64/40 AJ-E

  • Page 3 Model Size Work Height 21.45m 70ft 4in 21.45m 70ft 4in Platform 19.45m 63ft 10in 19.45m 63ft 10in Height Horizontal 12.05m 39ft 6in 12.05m 39ft 6in Outreach Up and Over 8.25m 27ft 1in 8.25m 27ft 1in Height Overall Length 8.72m 28ft 7in 8.72m 28ft 7in Overall Width...
  • Page 4 Model Performance Max. Working 3°/5° 3°/5° Slope Turntable 400°non-continuous (standard) 360° continuous Swing 360° continuous (option) Max Wind 12.5 m/s 28mph 12.5 m/s 28mph Speed Working -25 ~40 -13 ~104 -25 ~40 -13 ~104 Temperature Power Battery 24×2V/440Ah 24×2V/440Ah Charger 48V/60A 48V/60A Drive Motor...

  • Page 6: Table Of Contents

    Contents ........................... .. SECTION 1 ..................1-1 ..................................................1. Intended Use..........................1. Safety Alert .................. 1. Safety Operation........................1. .1 Operator safaty ......................1. .2 Workplace safety ..................... SECTION 2 MACHINE COMPONENTS AND CONTROLS ..........2.1 Machine Components........................ 2.2 Machine Controls and Indicators....................2.2.1 Ground control console ..................
  • Page 7 Contents SECTION 4 OPERATION INSTRUCTION ................4.1 General ............................4.2 Machine Operation ........................4.2.1 Drive operation......................4.2.2 Platform leveling..................... 4.2.3 Platform rotating ..................... 4.2.4 Turntable slewing ....................4.2.5 Raise and lowering the upper boom ................ 4.2.6 Telescoping the upper boom..................4.2.7 Raising and lowering the tower boom..............
  • Page 8 This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and operating procedures essential to properly and safely operate your GMG Aerial Work Platform for positioning personnel, along with their necessary tools and materials, to overhead work locations.
  • Page 9 Section Your GMG Aerial Work Platform has been designed, built, and tested to provide safe, dependable service. Only authorized, trained and qualified personnel shall be allowed to operate or service the machine. GMG, as manufacturer, has no direct control over machine application and operation. Proper safety practices are the responsibility of the owner, user and operator.
  • Page 10 This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to GMG manuals use symbols and colors to help you recognize important safety, operation and maintenance information:...
  • Page 11 Read operational Read service Fire hazard No smoking Explosion hazard manual manual Maintain required Electrocution hazard Burn hazard Prohibit Step on Avoid contact clearance Electrocution hazard Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Lanyard anchorage Wheel load Wind speed Maximum capacity Tie-down point points...
  • Page 12 No smoking. Runaway hazard Fall Hazards Tire disassembly Explosion hazard No flame. Stop engine. Trained and authorized personnel Stop engine. Prohibit Lifting Lifting point Avoid contact operate the machine only Recovery procedure if tilt alarm sounds while elevated Platform uphill: Platform downhill: 1.Lower the upper boom;...
  • Page 13 1. Safety Operation 1. .1 Operator safety Personal Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. If PFPE is required in job site or in operator's manual, the following rule should be complied with: All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions.
  • Page 14 c) Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off. Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding.
  • Page 15 machine is on a severe slope. If the tilt alarm sounds when the platform is raised, use extreme caution. Identify the condition of the boom on the slope as shown below. Follow the steps to lower the boom before moving to a firm, level surface.
  • Page 16 Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs; Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the boom raised or extended;...
  • Page 17 Tip-over hazard Manual force cannot be greater than specification when operating, otherwise may cause tipping over. Table 1-4 Maximum allowable manual force Model Manual force Maximum occupants 400N /90 lbs force Do not place or attach fixed or overhanging loads to any part of this machine; Do not place ladders or scaffolds in the platform or against any part of this machine;...
  • Page 18 Fall Hazards a) Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform; b) Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times;...
  • Page 19 Collision Hazard a) Be aware of limited sight distance and blind spots when driving and operating; b) Check the work area for overhead obstructions or other possible hazards; c) Be aware of crushing hazards when grasping the platform guard rail; d) Be aware of the boom position and tail swing when rotating the turntable;...
  • Page 20 Do not lower the boom unless the area below is clear of personnel and obstructions. Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision. Observe and use the color-coded direction arrows on the platform controls and drive chassis for drive and steer functions.
  • Page 21 Explosion and Fire Hazards Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Damaged Machine Hazard Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift;...
  • Page 22 Battery Safety Burn hazard a) Batteries contain acid. Always wear protective clothing and eye wear when working with batteries; b) Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water; c) Do not expose the battery or charger in water or rain while charging. Explosion Hazard a) Keep sparks, flames, and lighted tobacco away from batteries.

  • Page 23: Section 2 Machine Components And Controls

    SECTION 2 MACHINE COMPONENTS AND CONTROLS 2.1 Machine Components Figure 2-1 Components Table 2-1 Component instruction Name Name Foot Switch Platform Console Manual Storage Container Main Boom (upper boom) Sliding mid-rail Tower boom Lanyard anchorage points Ground Control Console Swing Gate Steering tire Non-steering tire Work platform...

  • Page 24: Machine Controls And Indicators

    2.2 Machine Controls and Indicators The manufacturer has no direct control over machine application and operation. The user and operator are responsible for conforming with good safety practices. 2.2.1 Ground control console Boom lift, Boom extend/retract, Tower boom lift, Turntable swing, Jib lift, platform leveling, platform rotating device and auxiliary control device both equip with spring so that they will back to neutral when releasing;...
  • Page 25 Table 2-2 Ground control panel instruction Name Turntable slew switch Main boom lift switch Tower boom lift switch Main boom telescope switch Jib lift switch Platform rotate switch Platform leveling switch Power/Emergency stop switch Platform/Ground Select Switch Function Enable Switch/Emergency Enable Switch Display Turntable slew switch Provide 360°...
  • Page 26 Jib lift switch (if equipped) Provide raising and lowering of the jib. Platform rotate switch Provides platform rotate controls. Only use the platform leveling override function for slight leveling of the platform when platform is lowered. Incorrect use could cause cause the load/occupants to shift or fall. Failure to do so could result in death or serious injury.
  • Page 27 To use auxiliary power, operate a single action only. (Compound operation is beyond the capacity of auxiliary pump motor) 10) Function Enable Switch When the engine is running, the switch must be held "DOWN" to enable all boom controls. When turning on the emergency power, flip the switch up and use emergency power to implement all motion control functions.

  • Page 28: Ground Control Indicator Panel

    2.2.2 Ground control indicator panel The interface of display is as shown below: Figure 2-4...
  • Page 29 When the Figure 2- Figure 2 Figure When Figure 2-...

  • Page 30: Platform Control Console

    2.2.3 Platform control console Avoid serious injury, do not operate machine if any control levers or toggle switches controlling platform movement do not return to the OFF or NEUTRAL position when released. Figure 2-9 Platform control panel (only the switch number corresponding to the existing function is identified.)
  • Page 31 Table 2-3 Platform control panel instruction Name Drive select switch Platform leveling switch Horn switch Power/Emergency stop switch Drive direction confirm switch Drive/Steer controller Main boom telescope switch Jib lift switch Platform rotate switch Work light switch Function speed control Main Lift/Swing Controller Tower boom lift switch Emergency Enable Switch...
  • Page 32 Horn switch Horn positioned in turntable sounds when pressed the switch. Power/Emergency stop switch Push in the platform red Emergency Stop button to the off position; Power is shut off to the platform functions.when pull out (on), power turns on to the platform functions. Drive direction confirm switch When the boom is swung over the rear tires or further in either direction,the Drive Orientation indicator will illuminate when the drive function is selected.

  • Page 33: Platform Control Indicator Panel

    Turning the knob all the way counterclockwise until it clicks to put drive, main lift and swing into creep mode. 12) Main Lift/Swing Controller Provides main boom lift and platform swing. Push forward to lift up, pull backward to lower. Move left to swing clockwise, move right to swing counterclockwise.
  • Page 34 Table 2-4 Platform Indicator panel instruction Name Platform overload indicator Wire rope loosen indicator Tilt Alarm Warning Light Main boom system fault indicator Creep Speed Indicator System fault indicator Soft touch indicator Drive direction confirm indicator Limited position indicator Footswitch indicator 1) Platform overload indicator Indicates the platform has been overloaded.
  • Page 35 If the tilt alarm sounds with the platform downhill, proceed as follows: a) Retract the main boom b) Lower the tower boom; c) Lower the main boom. 4) Main boom system fault indicator (not equipped) Indicates that the length of main boom cannot measure, need check boom length sensor.
  • Page 36 If a function is not selected within seven seconds, or if a seven second lapse between ending one function and beginning the next function, the enable light will go out and the foot switch must be released and depressed again to enable the controls. Releasing the foot switch stops all platform controls.

  • Page 37: Section 3 Machine Inspection

    SECTION 3 MACHINE INSPECTION 3.1 General An operator must not operate the machine, only if: He has learned and practiced the principles of safe machine operation contained in this operational manual. Only use the machine as it was intended; Know and understand the pre-operation inspection before going on to the next section; Implement functional test before operating the machine at all times;...
  • Page 38 d) Check the following components or areas for damage, improperly installed, or missing parts and unauthorized modifications: 1) Electrical components, wiring, and electrical cables; 2) Hydraulic hoses, fittings, cylinders, and manifolds; 3) Hydraulic tank; 4) Drive motor, reducer; 5) Motor driver; 6) Wear pads;...

  • Page 39: Ground Function Check

    3.2 Function Test 3.2.1 Function test principle The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions; A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service.

  • Page 40: Platform Function Check

    Test electric emergency descent system Pull out the red Emergency Power Switch to on position; Operate Auxiliary Power Switch; Try to enable the function button of each action. Result: in auxiliary power mode, all motion functions can be operated. 3.2.3 Platform function check Test Emergency Stop 1) Select a test area that is firm, level and free of obstruction;...
  • Page 41 Check test result: the wheels should turn in the direction that the control handle operates. Release the steering handle, the steering function is disabled. Test Drive and Braking 1) Select Platform Mode; 2) Press down the foot switch and activate each boom and platform function button; 3) Move the drive control handle;...

  • Page 42: Workplace Inspection

    3) Depress foot switch; 4) Try to enable the function button of each action. Result: in auxiliary mode, all movement can be operated except traveling and steering. 3.3 Workplace Inspection An operator must not operate the machine, only if: He has learned and practiced the principles of safe machine operation contained in this operational manual.

  • Page 43: Section 4 Operation Instruction

    SECTION 4 OPERATION INSTRUCTION 4.1 General An operator must not operate the machine, only if: He has learned and practiced the principles of safe machine operation contained in this operational manual. Avoid hazardous situations; Perform a pre-operation inspection at all times; Implement functional test before operating the machine at all times;...
  • Page 44 Do not drive with upper boom out of transport mode except on a smooth, firm and level surface. Do not drive machine on grades or side slopes exceeding those specified on machine nameplate. Do not drive on slopes which exceed 5 degrees, or side slopes which exceed 3 degrees in working state.

  • Page 45: Platform Leveling

    4.2.2 Platform leveling Only use the platform leveling function for slight leveling of the platform when the platform is in low position. Incorrect use could cause the load/occupants to shift or fall. Failure to do so could result in death or serious injury.

  • Page 46: Telescoping The Upper Boom

    4.2.5 Upper boom lift To raise or lower the upper boom, move the lifting handle on the platform or position the Upper Boom Lift on ground to UP or DOWN until the desired height is reached. 4.2.6 Telescoping the upper boom Move the telescoping switch to EXTEND or RETRACT position, the upper boom could extend or retract.

  • Page 47: Shut Down And Park

    Activating from the Platform Control Station: Switch the Main Power Switch to off position; and pull out the red Auxiliary Power Switch to “On” position; Position Platform/Ground select Key Switch to Platform; Position Power/Emergency Stop switch to “On”; Position Auxiliary Power switch to “On” and hold; Depress and hold foot switch;...

  • Page 48: Transport And Lifting

    4.3 Transport and Lifting Observe and Obey: provides this secur ment information as a recommendation. Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to Department of Transportation regulations, other localized regulations, and their policy. Only qualified aerial lift operators should move the machine on or off the truck.

  • Page 49: Lifting

    4.3.2 Lifting a) See serial label and “Technical Parameters” section in this manual for specific machine weight and total weight of the machine; b) Place the boom in the stowed position; c) Remove all loose items from the machine; d) Properly adjust the rigging to prevent damage to the machine and so the machine remains level. 4.3.3 Securing the Chassis a) Use chains of ample load capacity;...

  • Page 50: Securing The Platform

    4.3.4 Securing the platform a) Be sure the boom and the platform are in stowed position; b) Use the straps between the platform rotator (see Figure below) and platform base to secure the platform; c) Use nylon tape to secure the platform. Do not use excessive downward force when securing the boom section.

  • Page 51: Section 5 Maintenance

    SECTION 5 MAINTENANCE 5.1 1 eneral Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator; Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual; Disposal of materials should be according to the regulations of government and relevant environmental protection administration;...

  • Page 52: Maintenance Hazards

    3) Drive motor/motor; 4) Wear pads; 5) Tires and wheels; 6) Limit switches and horn; 7) Alarm and indicator (if equipped); 8) Nuts, bolts and other fasteners; 9) Brake release unit. 5.1.3 Maintenance hazards a) Shut off power to all controls and ensure that all moving parts are secured from inadvertent motion prior to performing any adjustments or repairs;...

  • Page 53: Check Hydraulic Oil

    5.2 Hydraulic System Maintenance 5.2.1 Check hydraulic oil Check the hydraulic oil level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems.
  • Page 54 Table 5-2 Technical parameters of hydraulic oil (continuous) Motion Spec Pour Flash Viscosity Viscosity Type Viscosity Point Point index cSt(40 /104 ) Mobil SHC Aware H -30/-22 185/365 32 (Eco-Friendly) Clarity Synthetic EA -44/47.2 221/429.8 Hydraulic Oil Mobil DTE 10 Ultra -54/-65.2 224/435.2 22.4...

  • Page 55: Battery Maintenance

    of meeting the aforementioned requirements for hydraulic oil use. Changing hydraulic oil We suggest that changing time of the hydraulic oil is as follows: first changing:operating for 500 hrs after commissioning; second and subsequent changing:Every 2,000 hrs of operation or once a year. The above recommended intervals are suitable for most applications.

  • Page 56: Regular Maintenance

    Electrocution hazard Contact with hot or live circuits may result in death or serious injury. Remove all rings, watches and jewelry. Body Injury Hazard Batteries contain acid.Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Note: the battery should be fully charged before this inspection.
  • Page 57 Rotation Reduction Gears Lube Point(s) –Replaceable Filter. Capacity –As required. Lube - 7408B-1 Gear Grease. Interval –Every 3 months or 150 hours. Comment –Apply grease and rotate in 90 degree intervals until bearing is completely lubricated. Do not over-lubricate the bearings, otherwise it will cause damage to outside seal of casing. Hydraulic tank Liquid Level –50-62 L (13.2-16.4 us gal ).
  • Page 58 Hydraulic Return Filter Maintenance Point(s) –Replaceable Element. Interval –Change after first 50 hrs. and every 6 months or 300 hrs. Hydraulic Tank Breather Maintenance Point(s) –Tank Breather. Interval –Change after first 50 hrs. and every 6 months or 300 hrs thereafter. Comment –Remove wing nut and cover to replace.Under certain conditions, it may be necessary to replace on a more frequent basis.

  • Page 59: Tire And Wheel

    Travelling Reduction Gears Lube Point(s) –Level/Fill Plug. Capacity –1 L (0.3 us gal). : SAE80W/90 Industrial Gear Oil for Close Motor. Interval – Check level every 3 months or 150 hours of operation;change every 2 years or 1,200 hours of operation.
  • Page 60 of track width, tire pressure, and load capacity. Size changes such as rim width, center piece location, larger or smaller diameter, etc., without written factory recommendations, may result in an unsafe condition regarding stability. Wheel installation It is extremely important to apply and maintain proper wheel mounting torque. Wheel nuts must be installed and maintained at the proper torque to prevent loose wheels, broken studs, and possible dangerous separation of wheel from the axle.
  • Page 61 The tightening of the nuts should be done in stages. Following the recommended sequence, tighten nuts per wheel torque; Table 5-3 Wheel Torque Table Torque Sequence 1st Stage 2nd Stage 3rd Stage 75 Nm/54.3 ft·lb 150Nm/108.5 ft·lb 275 Nm/198.9 ft·lb Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal.
  • Page 62 Section Annual Inspection Report Customer Inspector Company Date Street Street Serial Number City/State/Zip City/State/Zip Model Number Phone Number Phone Number Date of Last Inspection Contact Contact Date placed in service Check each item listed below. Use Operator & Service Manuals, and Machine Setting Work Instructions for specific instructions. Legend: Y = Yes / Acceptable R = Repaired...
  • Page 63 SECTION 6 6.1 Fault Code the unit fails, check the fault message indicated by the display on the ground console. If the display on the ground console indicates the following fault code, remove the fault condition and restart the device before continuing operation. Table 6-1 Fault code list Classification Fault code...
  • Page 64 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list 14364 Dtc_Fault_Pm_Telescope_Double_Power_On 24365 Dtc_Fault_Pm_Rotate_Switch_Double_Power_On 14366 Dtc_Fault_Pm_Leveling_Switch_Double_Power_On 24367 Dtc_Fault_Pm_Swing_Joystick_Double_Power_On 24368 Dtc_Fault_Pm_Engine_Switch_Double_Power_On 14369 Dtc_Fault_Pm_Drive_Joystick_Double_Power_On 14370 Dtc_Fault_Pm_Steer_Joystick_Double_Power_On 14371 Dtc_Fault_Ug_Footswitch_Closed 14372 Dtc_Fault_Footswitch_Function 14373 Dtc_Fault_Pm_Drive_Direction_Confirm_Switch 24374 Dtc_Fault_Pm_Drive_Speed_Geer_Switch Switch/handle 24375 Dtc_Fault_Pm_Swing_Joystick_Up_Limit 24376 Dtc_Fault_Pm_Swing_Joystick_Dn_Limit 24377 Dtc_Fault_Pm_Swing_Joystick_Medium_Offset 24378 Dtc_Fault_Pm_Main_Lift_Joystick_Up_Limit...
  • Page 65 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list 21564 Dtc_Brake_Valve_Open_Circuit 21565 Dtc_2speed_Valve_Short_To_Ground 21566 Dtc_2speed_Valve_Short_To_Power 21567 Dtc_2speed_Valve_Open_Circuit 22568 Dtc_Steer_Left_Valve_Short_To_Ground 12569 Dtc_Steer_Left_Valve_Short_To_Power 22570 Dtc_Steer_Left_Valve_Open_Circuit 22571 Dtc_Steer_Right_Valve_Short_To_Ground 12572 Dtc_Steer_Right_Valve_Short_To_Power 22573 Dtc_Steer_Right_Valve_Open_Circuit 22574 Dtc_Swing_Left_Valve_Short_To_Ground 22575 Dtc_Swing_Left_Valve_Short_To_Power 22576 Dtc_Swing_Left_Valve_Open_Circuit 22577 Dtc_Swing_Right_Valve_Short_To_Ground 22578 Dtc_Swing_Right_Valve_Short_To_Power 22579...
  • Page 66 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list 23606 Dtc_Hand_Leveling_Valve_Open_Circuit 23607 Dtc_Jib_Valve_Short_To_Ground 13608 Dtc_Jib_Valve_Short_To_Power 23609 Dtc_Jib_Valve_Open_Circuit 23610 Dtc_Main_Lift_Dn_Safe_Vavle_Short_To_Ground 13611 Dtc_Main_Lift_Dn_Safe_Valve_Short_To_Power 23612 Dtc_Main_Lift_Dn_Safe_Valve_Open_Circuit 23613 Dtc_Main_Lift_Dn_Speed_Valve_Short_To_Groun Valve 23614 Dtc_Main_Lift_Dn_Speed_Valve_Short_To_Power 23615 Dtc_Main_Lift_Dn_Speed_Valve_Open_Circuit 23617 Dtc_Tower_Lift_Dn_Safe_Valve_Short_To_Ground 13618 Dtc_Tower_Lift_Dn_Safe_Valve_Short_To_Power 23619 Dtc_Tower_Lift_Dn_Safe_Valve_Open_Circuit 23620 Dtc_Tower_Lift_Dn_Speed_Valve_Short_To_Ground 23621 Dtc_Tower_Lift_Dn_Speed_Valve_Short_To_Power...
  • Page 67 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list Dtc_Encoder_Fault_1 1054 Dtc_Motor_Open_1 1055 Dtc_Main_Contactor_Welded_1 1056 Dtc_Main_Contactor_Did_Not_Close_1 1057 Dtc_Throttle_Wiper_High_1 1065 Dtc_Throttle_Wiper_Low_1 1066 Dtc_Pot2_Wiper_High_1 1067 Dtc_Pot2_Wiper_Low_1 1068 Dtc_Pot_Low_Overcurrent_1 1069 Dtc_Eeprom_Failure_1 1070 Dtc_Hpd_Sequencing_Fault_1 1071 Dtc_Parameter_Change_Fault_1 1073 Dtc_Vcl_Run_Time_Error_1 1104 Dtc_External_Supply_Out_Of_Range_1 1105 Dtc_Os_General_1 1113 Dtc_Pdo_Timeout_1...
  • Page 68 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list Dtc_Severe_Overvoltage_2 2024 Dtc_Controller_Overtemp_Cutback_2 2034 Dtc_Undervoltage_Cutback_2 2035 Dtc_Overvoltage_Cutback_2 2036 Dtc_Supply_5v_Failure_2 2037 Dtc_Do6_Open_Or_Short_2 2038 Dtc_Do7_Open_Or_Short_2 2039 Dtc_Motor_Temp_Hot_Cutback_2 2040 Dtc_Motor_Temp_Sensor_Fault_2 2041 Dtc_Main_Open_Short_2 2049 Dtc_Embrake_Open_Short_2 2050 Dtc_Coil3_Driver_Open_Short_2 2051 Dtc_Coil4_Driver_Open_Short_2 2052 Dtc_Pd_Open_Short_2 2053 Dtc_Encoder_Fault_2 2054 Dtc_Motor_Open_2...
  • Page 69 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list Dtc_Encoder_Pulse_Error_2 2136 Dtc_Motor_Type_Fault_2 2137 Dtc_Vcl_Os_Mismatch_2 2145 Dtc_Em_Brake_Failed_To_Set_2 2146 Dtc_Encoder_Los_2 2147 Dtc_Emr_Rev_Timeout_2 2148 Dtc_Illegal_Model_Number_2 2152 Dtc_Dualmotor_Parameter_Mismatch_2 2153 Dtc_Controller_Overcurrent_3 3018 Dtc_Current_Sensor_Fault_3 3019 Dtc_Precharge_Failed_3 3020 Dtc_Controller_Severe_Undertemp_3 3021 Dtc_Controller_Severe_Overtemp_3 3022 Dtc_Severe_Undervoltage_3 3023 Dtc_Severe_Overvoltage_3 3024 Dtc_Controller_Overtemp_Cutback_3...
  • Page 70 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list Dtc_Pot_Low_Overcurrent_3 3069 Dtc_Eeprom_Failure_3 3070 Dtc_Hpd_Sequencing_Fault_3 3071 Dtc_Parameter_Change_Fault_3 3073 Dtc_Vcl_Run_Time_Error_3 3104 Dtc_External_Supply_Out_Of_Range_3 3105 Dtc_Os_General_3 3113 Dtc_Pdo_Timeout_3 3114 Dtc_Stall_Detected_3 3115 Dtc_Fault_On_Other_Traction_Controller_3 3116 Dtc_Dual_Severe_Fault_3 3117 Dtc_Supervisor_Fault_3 3119 Dtc_Supervisor_Incompatible_3 3120 Dtc_Motor_Characterization_Fault_3 3135 Dtc_Encoder_Pulse_Error_3 3136 Dtc_Motor_Type_Fault_3...
  • Page 71 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list Dtc_Motor_Temp_Sensor_Fault_4 4041 Dtc_Main_Open_Short_4 4049 Dtc_Embrake_Open_Short_4 4050 Dtc_Coil3_Driver_Open_Short_4 4051 Dtc_Coil4_Driver_Open_Short_4 4052 Dtc_Pd_Open_Short_4 4053 Dtc_Encoder_Fault_4 4054 Dtc_Motor_Open_4 4055 Dtc_Main_Contactor_Welded_4 4056 Dtc_Main_Contactor_Did_Not_Close_4 4057 Dtc_Throttle_Wiper_High_4 4065 Dtc_Throttle_Wiper_Low_4 4066 Dtc_Pot2_Wiper_High_4 4067 Dtc_Pot2_Wiper_Low_4 4068 Dtc_Pot_Low_Overcurrent_4 4069 Dtc_Eeprom_Failure_4...
  • Page 72 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list Dtc_Controller_Overcurrent_5 5018 Dtc_Current_Sensor_Fault_5 5019 Dtc_Precharge_Failed_5 5020 Dtc_Controller_Severe_Undertemp_5 5021 Dtc_Controller_Severe_Overtemp_5 5022 Dtc_Severe_Undervoltage_5 5023 Dtc_Severe_Overvoltage_5 5024 Dtc_Controller_Overtemp_Cutback_5 5034 Dtc_Undervoltage_Cutback_5 5035 Dtc_Overvoltage_Cutback_5 5036 Dtc_Supply_5v_Failure_5 5037 Dtc_Do6_Open_Or_Short_5 5038 Dtc_Do7_Open_Or_Short_5 5039 Dtc_Motor_Temp_Hot_Cutback_5 5040 Dtc_Motor_Temp_Sensor_Fault_5 5041 Dtc_Main_Open_Short_5...
  • Page 73 Table 6-1 Fault code list (continuous) Classification Fault code Fault code list Dtc_Stall_Detected_5 5115 Dtc_Fault_On_Other_Traction_Controller_5 5116 Dtc_Dual_Severe_Fault_5 5117 Dtc_Supervisor_Fault_5 5119 Dtc_Supervisor_Incompatible_5 5120 Dtc_Motor_Characterization_Fault_5 5135 Dtc_Encoder_Pulse_Error_5 5136 Driver Dtc_Motor_Type_Fault_5 5137 Dtc_Vcl_Os_Mismatch_5 5145 Dtc_Em_Brake_Failed_To_Set_5 5146 Dtc_Encoder_Los_5 5147 Dtc_Emr_Rev_Timeout_5 5148 Dtc_Illegal_Model_Number_5 5152 Dtc_Dualmotor_Parameter_Mismatch_5 5153...

  • Page 74: Section Storage And Ex-Factory Test

    SECTION STORAGE AND EX-FACTORY TEST Storage Conditions Ambient temperature for machine storage and transportation should be between -20 /-4 a nd /104 , with relative humidity not greater than 85% and 100% only for short-term. .2 Ex-factory Test Items Machine must complete testing items in the following table before delivery: Table -1 Testing items before delivery Tests Items Load Testing...
  • Page 76 3428 Bullock Lane San Luis Obispo, CA 93401 USA Tel USA: +1.805.303.2066 Toll Free (USA/Canada): 800.303.0499 www.goGMG.com...

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