Related Manuals for TECALEMIT DE9419
Summary of Contents for TECALEMIT DE9419
- Page 1 Tecalemit DE9419/DE9719 User Manual Document number: 318469 Rev: 00 Date: 2019-01-01...
- Page 3 Tecalemit Garage Equipment, be used (except for operating the machine), duplicated in any way, handed over or made known to a third party.
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Page 4: Table Of Contents
Availability of this manual....................6 Chapter 2 Introduction......................7 Introduction.........................7 Chapter 3 Safety........................8 General safety instructions....................8 System safety features.......................9 Chapter 4 Specifications ....................10 DE9419-MOT........................10 DE9419-ATL with weighing system..................10 DE9719-MOT........................11 DE9719-ATL........................11 Chapter 5 Functional description..................12 Floor modules........................12 DE9419/DE9719 brake tester..................12 Weighing system......................13 Console..........................14 Software...........................14... - Page 5 Start up after an emergency stop..................25 Preparations before starting a brake test................25 Chapter 8 Operating instructions; manual mode............26 Quick manual test mode Class M1, 4, 5L, 7..............26 Perform a test......................27 Manual test mode Class M1, 4, 5L, 7................31 Perform a test......................31 Manual test mode class 3 (tested as Class 4)..............32 Manual test mode 4WD selectable ..................33 Manual mode class 1 &...
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Page 6: Chapter 1 About This Manual
DE9419/DE9719 brake tester and lists error messages. Preventive maintenance (on page 47): contains maintenance procedures that can be done by the operator. Availability of this manual Tecalemit Garage Equipment expects a copy of this manual to be available to the user. -
Page 7: Chapter 2 Introduction
Introduction This manual describes how to safely use the DE9419/DE9719 brake tester. The DE9419-MOT, DE9419-ATL are Class 4 roller brake testers for statutory Vehicle Inspection of commercially available class 3, 4 and M1 vehicles (herein refer to as MOT class 3 & 4 & M1). -
Page 8: Chapter 3 Safety
Chapter 3 Safety In This Chapter General safety instructions System safety features General safety instructions In order to comply with your responsibilities under the Health and Safety at Work Act 1974, it is essential that only properly trained and authorized personnel install, operate and maintain the brake tester and any optional accessories. -
Page 9: System Safety Features
System safety features The test lane has the following safety features: Mains switch. The isolator at a dedicated location switches the mains power to the entire unit off. Emergency stop button. The Power button or OK button on the remote control: stops the current test immediately. -
Page 10: Chapter 4 Specifications
DE9419-ATL with weighing system DE9719-MOT DE9719-ATL The roller brake testers DE9419-MOT and DE9419-ATL are designed for testing commercially available class 3 & 4 & M1 vehicles for road use (including 3-wheel vehicles and 4-wheel driven vehicles). The roller brake testers DE9719-MOT and DE9719-ATL are designed for testing commercially available class 7 &... -
Page 11: De9719-Mot
Roller distance: 420 mm Motors: 2 x 4 kW, 3PH 400V / 50 Hz Track: 880 – 2680 mm Chassis dimensions: 281 x 71 x 33 cm (LxWxH) Tecalemit Garage Equipment reserves the right to amend the specifications without notice. -
Page 12: Chapter 5 Functional Description
Weighing system brake tester. Console. Remote control. Software. This chapter describes the individual parts of the system. Floor modules DE9419/DE9719 brake tester ❶ ❸ motor roller for brake test ❷ ❹ wheel detection roller center cover plate The roller brake tester analyses the efficiency of the braking system of a vehicle. -
Page 13: Weighing System
If the tester is not used, it must be closed with the standard supplied roller bed cover plates. Note For testing Class 1 & 2 vehicles on the DE9419/DE9719 brake tester the adapter plate OA/62415 (class 4) or OA/62719 (class 7) is required. -
Page 14: Console
Console The console contains the PC that runs the DE9419/DE9719 brake tester software. Console Models: DE9419-MOT DE9419-ATL DE9719-MOT DE9719-ATL Contains: PC + monitor + keyboard + mouse Software Infra red remote control hand set Remote control ... -
Page 15: General Layout Of The Start Screen
General layout of the start screen... -
Page 16: General Layout Of The Test Lane Screens
General layout of the test lane screens You can control the test lane program with: Computer keyboard and mouse. Remote control. ❶ ❷ ❸ ❹ ❺ ❻ ❼ ❽ ❾ The icons along the bottom show which screen is active. AREA SCREEN General Settings... -
Page 17: General Layout Of The Test Lane Screens (Continued)
General layout of the test lane screens (continued) -----A -----B -----C -----D -----E -----F -----G -----H The icons and buttons along the right side of the test screens allow you to control and monitor the tests. AREA FUNCTION Registration number of the vehicle being tested or ??-??-?? in quick test mode. Vehicle type: passenger car. -
Page 18: Test Screen Overview
Test screen overview AREA FUNCTION Vertical bar diagram for brake force in KGF for the LEFT wheel of an axle. Vertical bar diagram for brake force in KGF for the RIGHT wheel of an axle. Brake force in numerical values in KGF for the LEFT wheel of an axle. Brake force in numerical values in KGF for the RIGHT wheel of an axle. -
Page 19: Remote Control
Remote control Navigate using the remote control or keyboard You can control the test lane program using the remote control (RC) or keyboard (KB). The following shortcuts are available. KEY RC FUNCTION General: Switch full screen mode on or off Switch basic screen mode on or off. -
Page 20: Chapter 6 Vehicle/Customer Data
Chapter 6 Vehicle/customer data In This Chapter Add a new vehicle to the database Add a new customer Assign a customer to a vehicle Add a vehicle to the test queue Remove vehicle or customer data Select a vehicle from the test queue Add a new vehicle to the database ❺... -
Page 21: Specific Class 4
The following information for each vehicle class is required: Specific Class 4 Kerb weight. Not required for ATL testing (automatic weighing). In Manual testing, required for automatic efficiency calculation. Drive type (front, rear, 4x4 selectable). Class type. Select Class M1 for Class 4-M1 first used on or after 01/09/2010. -
Page 22: Add A New Customer
Note When you do not enter all required fields, you cannot add the vehicle to the queue. The registration plate shows grey characters instead of black to indicate an incomplete entry. The registration plate shows red characters to indicate an invalid entry. For example: a Class 7 vehicle is selected on a Class 4 brake tester. -
Page 23: Remove Vehicle Or Customer Data
Remove vehicle or customer data To remove a vehicle from the list: In the vehicle list , select the vehicle you want to remove. ❷ In the Vehicle Details area , select the X button next to the Registration field. ❸... -
Page 24: Chapter 7 Operating Instructions; Preparations
Exit screen. Choose between Exit brake tester (exits test lane program) or Shutdown Computer (shuts down the computer immediately without a warning). Turn off the mains power to the DE9419/DE9719 brake tester to switch off the unit. -
Page 25: Emergency Stop
Start up after an emergency stop To start up after an emergency stop: Turn off the mains power to the DE9419/DE9719 brake tester to switch off the unit. Check and cancel/solve the reason for using the emergency stop. Continue with the start-up procedure (see "Start up the test lane" on page 24). -
Page 26: Chapter 8 Operating Instructions; Manual Mode
Chapter 8 Operating instructions; manual mode This chapter explains the operation of a complete MOT manual test. See the latest MOT inspection manual for any recent changes. In This Chapter Quick manual test mode Class M1, 4, 5L, 7 Manual test mode Class M1, 4, 5L, 7 Manual test mode class 3 (tested as Class 4) Manual test mode 4WD selectable Manual mode class 1 &... -
Page 27: Perform A Test
Perform a test See “Preparations before starting a brake test” on page 25 . KEY 1: Class M1, 2x2, parking brake on rear axle, dual line brake system is the default setting after start-up. The registration plate icon shows ??-??-??. Quick test no. 1 is described below. - Page 28 Select 1 to start the left roller: “Slowly apply service brake to max.” Rollers stop at: -Lock; -Maximum force stable for 3 seconds; -Brake release; -The brake force pushes the vehicle wheels out of the rollers; -Abort test (press OK on the remote). (valid for all tests).
- Page 29 Select 1 to start the left roller: “Slowly apply parking brake to max.” For single line braking system only: “Slowly apply parking brake to max, check grab”. The maximum force left is stored. Repeat for the right roller. The maximum force right is stored. The imbalance left-right is stored.
- Page 30 Enter wheel status for all wheels for the parking brake (only relevant when a single line braking system is fitted): Grab. Select: Submit wheel status. Conclusion is presented: FAILED (results incomplete) In manual Quick test, no vehicle weight is measured or entered. The operator has to judge pass or fail, or perform a test with vehicle data.
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Page 31: Manual Test Mode Class M1, 4, 5L, 7
Manual test mode Class M1, 4, 5L, 7 Not all vehicle types can be selected in the quick test mode. The extensive manual test mode allows you to execute a complete vehicle test with entering vehicle and customer details in the customer/vehicle screen. -
Page 32: Manual Test Mode Class 3 (Tested As Class 4)
Next step: Print results screen. Press for “Print Results” Options: 1. Results overview 2. Brake graphics 3. Suspension graphics 4. Start All are enabled. A vehicle has been selected. Printing is possible. See “Chapter 10 Analyse, print, save and review results” for instructions. Next step: Save results screen. -
Page 33: Manual Test Mode 4Wd Selectable
The single wheel can only be tested on the right side of the brake tester. Function 1 or 2 will not respond. The axle icon shows the tyre in green on the right side only. This manual test is the same as described for the Quick test with the following manual test sequence: During the test, the operator can check... - Page 34 Step 1. Select the correct vehicle type (quick test) See “Add a vehicle to the test queue” Step 1: Select a vehicle from the queue. on page 22 for instructions The registration plate icon shows the registration plate of the selected vehicle.
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Page 35: Manual Mode Class 1 & 2
Class 7 vehicle is selected on a Class 4 brake tester. Note For testing Class 1 & 2 vehicles on the DE9419-ATL the adapter plate OA/62415 is required. For testing Class 1 & 2 vehicles on the DE9719-ATL the adapter plate OA/62719 is required. - Page 36 See “Add a vehicle to the test queue” on Step 1: Select a vehicle from the queue. page 22 for instructions. The registration plate icon shows the registration plate of the selected vehicle. A lock on ATL indicates you can only test in MANUAL mode.
- Page 37 Next step: Results overview. Press for “Results overview” Select: Submit wheel status. A conclusion can be presented: PASS or FAILED. 1. Brake efficiency brake control 1 2. Brake efficiency brake control 2 The overall analysis is based on the following criteria: 3.
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Page 38: Chapter 9 Operating Instructions; Atl Mode
ATL mode ATL mode BRAKE TESTER TEST WEIGHT MEASUREMENT VEHICLE DE9419-ATL Weighing automatic by means of weighing system. Class 4, M1 Entered kerb weight is not used for efficiency calculation. DE9719-ATL Weighing automatic by means of weighing system. Class 4, M1 Entered kerb weight is not used for efficiency calculation. -
Page 39: Perform A Test
Perform a test See “Preparations before starting a brake test” on page 25 . When presented in “Italic”, this indicates a prompt on the screen. The imbalance is measured automatically at maximum force during the brake force test of an axle. - Page 40 SPECIFIC TEST CLASS M1, 4 TEST CLASS 5L, 7 (PARKING BRAKE ON REAR AXLE) SEQUENCE # TESTSEQUENCE # Weighing front axle Service brake/imbalance test front axle Weighing rear axle Parking brake/imbalance test rear axle Service brake/imbalance test rear axle Example screen for After the last test service brake rear Weighing...
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Page 41: Chapter 10 Analyse, Print, Save And Review Results
Chapter 10 Analyse, print, save and review results In This Chapter Analyse the test results Print test results Save test results eview test results from earlier tests (Report) Analyse the test results To analyse the detailed results for each test, including graphics, use the and keys to navigate through the test screens. -
Page 42: Print Test Results
Print test results On the Print Results screen, you can print the test results direct from the test lane program. FUNCTION Select the results overview Select the graphics for the brake tests Select the graphics for the suspension tests (when installed) Start printing To print the test results: Press 1-3 to select one or more results to print. -
Page 43: Review Test Results From Earlier Tests (Report)
Review test results from earlier tests (Report) To review test results from earlier tests, use Report. You can start Report from the Test lane program: Press until you enter the Save Results screen. Select 4, Recall results, the Test lane program is minimized and Report starts up. In Report double click the vehicle's registration number from the list. -
Page 44: Chapter 11 General Settings
Chapter 11 General settings In This Chapter General settings Test tab General settings General tab General settings Limits Tab When you select the button with the tool icon in the lower left corner of the screen, the General settings appear. This screen has three tabs. General settings Test tab On the Test tab you can change settings that are used in the test run. -
Page 45: General Settings General Tab
General settings General tab On the General tab you can select a printer, define the printer header and add or remove an operator. Test mode: select the default test mode: Manual or Automatic (ATL). Interface: TCP connection to the test lane. Do not change! ... -
Page 46: Chapter 12 Troubleshooting
Chapter 12 Troubleshooting This chapter helps to find solutions for problems that can occur when you use the test lane. In This Chapter Troubleshooting tables Troubleshooting tables SYMPTOM POSSIBLE CAUSE ACTION Roller brake tester does not The emergency stop button or main Release the emergency stop start. -
Page 47: Chapter 13 Preventive Maintenance
Chapter 13 Preventive maintenance This chapter describes the maintenance the operator is responsible for. In This Chapter Maintenance safety Maintenance schedule Maintenance safety You are not allowed to calibrate or adjust the test lane. Only trained service engineers are allowed to calibrate or adjust. -
Page 48: Chapter 14 Declaration Of Conformity To Ce Directives
Equipment: Modules for testing class 1, 2, 3, 4, 5L, 7 vehicles for brake and/or suspension and/or sideslip. Equipment modules: DE9419/DE9719 brake tester series Year of declaration: 2019 Altus-Escon-Company B.V. declares under his own responsibility that the above identified products are conform to the international standards described in the Low Voltage Directive 2006/95/EC, the Machinery Directive 2006/42/EC and in the EMC Directive 2014/30/EU.
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