Hydralok H19MM User Manual

Swaging machine manually operated

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USER MANUAL

Swaging Machine Manually Operated

H19MM

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Summary of Contents for Hydralok H19MM

Page 1 USER MANUAL Swaging Machine Manually Operated H19MM...
Page 2: Table Of Contents
CONTENTS WARRANTY CONDITIONS ....................3 DECLARATION OF CONFORMITY ..................4 SAFETY REGULATIONS ....................5 TECHNICAL / DIMENSIONAL DATA .................. 6 HANDLING / TRANSPORT ....................6 PRELIMINARY CHECKS ..................... 6 LIGHTING ..........................6 ROUTINE MAINTENANCE ....................6 DESCRIPTION OF THE MACHINE ..................7 OPERATING INSTRUCTIONS ....................
Page 3: Warranty Conditions
WARRANTY CONDITIONS 1. Note that all machines undergo strict testing before shipment. 2. All machines are warranted against any defects for a period of 12 MONTHS starting from the date of delivery to the customer. The company reserves the right to require a copy of the sales invoice.
Page 4: Declaration Of Conformity
66041 ATESSA VAT and fiscal Code 01427010697 in the person of Marcello Di Campli declares: Model: H19MM-M-1 Construction Year: Serial Number: Description: Swaging machine, manual pump operated The machine is not included in the list of the Annex IV of Machinery Directive 2006/42/CE.
Page 5: Safety Regulations
SAFETY REGULATIONS Always work in safe conditions and with the necessary space around the machine. Ensure that the machine is placed on a stable and appropriate working surface. 1. DO NOT USE the equipment before reading the user manual. 2. CAUTION! If improperly used, the equipment may be dangerous and may cause injury.
Page 6: Technical / Dimensional Data
TECHNICAL / DIMENSIONAL DATA TECHNICAL / DIMENSIONAL DATA H19MM 3/16” – 3/4” (2 wire) Capacity R1AT, R2AT, 1SN, 2SN Pressure requirements for optional 7.0 bar (100 psi) air/hydraulic power pack Packed Dimensions [mm] 600x400x460 Net weight [kg] Type of operation Twin speed hand pump (10.000 psi)
Page 7: Description Of The Machine
DESCRIPTION OF THE MACHINE Machine for connecting hoses with eight interchangeable segments of clamps. OPERATING INSTRUCTIONS Fig.1 The machine is operated by a hand operated hydraulic pump. (Item 1 - Fig.1). When the release valve (Item 2 - Fig.1) is closed and the pump operated, the swaging head will close and a hose assembly can be swaged.
Page 8: Micrometer Setting
Operate the pump until the indicator rod (Item 4 - Fig.1) is level with the end of the micrometer adjusting thimble (Item 5 - Fig.1). Swage is now complete. Initial swages should be checked for swage size. To remove completed assembly, unscrew the release valve and allow the machine to open.
Page 9: Calibration Procedure
24,10 Swage size Die size: 22 Micrometer = 2,10 Fig 3 CALIBRATION PROCEDURE 1. Fit the S28 die set into the machine. 2. Use a mandrel of known size of 30mm. 3. With mandrel in the machine pump until the maximum pressure has been achieved. 4.
Page 10 Fig. 4...
Page 11: Swage Chart
SWAGE CHART Use this chart to select the correct die set for the swaging required. The diameters indicate the FINAL SWAGE SIZE. DIE set Crimping Range Length Ferrule Max (mm) (mm) diameter (mm) 6.0 – 7.9 S06* 40.0 18.0 8.0 – 9.9 S08* 40.0 20.0...
Page 12: Die Fitting Instructions
DIE FITTING INSTRUCTIONS To Insert or remove the dies, the head must be closed. The dies are inserted from the front of the swaging head. The die holders have a T slot with a spring loaded ball bearing to retain the die in place. Ensure that the die is fully inserted in the T slot and that the longest portion of the die from the pin is to the back of the head as shown in the next figure: Fig.5 MAINTENANCE AND SERVICE...
Page 13: Lubricaton
VERY IMPORTANT! Lubrication is the most important factor that affects the performance of swaging machine your Hydralok . It is vital that the machine is regularly lubricated using a high-performance grease based on molybdenum disulphide. Lack of lubrication or the use of other types of lubricants could cause irreparable damage to the machine.
Page 14: Spare Parts
SPARE PARTS PART No. DESCRIPTION 300-117 Seal kit 300-136 Spring kit 500-022 Hand pump hose kit 500-010 Pneumo hydraulic pump Kit 300-121 Calibrator kit 105-031 Hand pump 105-082 Pneumo hydraulic pump Additional dies are available for this machine, as indicated above in the swaging table. In addition, special clamps are available for the assembly of one-piece fittings, PTFE, FREON and other special applications.
Page 15: Optional Air/Hydraulic Foot Pump (700 Bar.)
OPTIONAL AIR/HYDRAULIC FOOT PUMP (700 BAR.) SETTING INSTRUCTIONS Connect the hose from the Swaging Head to the outlet connection of the pump (Fig.7). Ensure pressure rating of the hose is suitable for 700 Bar operation. AIR SUPPLY Connect a suitable air supply to the air inlet connection of the foot pump as indicated. N.B.