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Summary of Contents for Hydrovane Pro
- Page 1 User Manual (Original Instructions) HYDROVANE Pro Electronic Controller Stationary Air Compressors CC1092267A 04/2013...
- Page 2 Controller Ref: CC1054325 Single Speed (SS) Software version HPro-V1.02 Controller Ref: CC1068566 Regulated Speed (RS) Software version HPro-RS-V1.04 Hydrovane adopt a policy of continual product development. The information in this handbook, whilst fully up to date when issued, may be subject to change without notice.
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Page 3: Table Of Contents
3.5 [OPTIONAL IN-/OUTPUTS] sub-menu......................14 3.5.1 Inputs..............................14 3.5.2 Outputs ..............................15 3.6 Locking / unlocking code ..........................16 3.7 Replacing the HYDROVANE Pro ........................16 3.8 Remote control..............................17 3.8.1 Remote control for pressure changeover .....................17 3.8.2 Enabling on-load operation .........................17 3.8.3 On-load/off-load remote control......................18 3.8.4 Enabling on-load operation .........................19... -
Page 5: Operator Controls
1.0 Operator Controls Oper at or c on tr ols / ar r an gem e nt The HYDROVANE Pro is fitted with two light signals (red, Keys green). When power is applied the controller display illuminates Flashing, system is ready, the motor may start up... -
Page 6: Displaying / Changing Values
1.0 Operator Controls WARNING START AFTER ... There is a warning in place. Ignoring a warning may result in a fault and shut down the compressor. You will find alternating with explanations of the warning texts in Section 4.5..DE-PRESSURISE MAINTENANCE DUE The unit has been switched on and is ready. -
Page 7: Setting Time/Date (Timer)
8.0 bar (116 psi) is maintained. The HYDROVANE Pro will retain its settings after a power loss lasting about two to three weeks. If power is lost for When pressure reaches the CUT-OUT POINT of 8.5... -
Page 8: Menu Structure (Values Are Examples)
1.0 Operator Controls Menu structure (values are examples) TOTAL RUNNING 12345h [MAINTENANCE SCHED] LOADED HOURS 10987h AIR FILTER IN 2000h OIL FILTER IN 2000h SEPARATOR IN 4000h OIL CHANGE IN 4000h OIL TYPE FF2000/CLEAR SHUTDOWN DEACTIVATED CUT-OUT POINT 8.5bar [CONTROL MENU] CUT-IN POINT (SS) 7.5bar TARGET PRESSURE (RS) -
Page 9: Operating & Maintenance
Switching off the unit The unit is switched off by pressing the key on the HYDROVANE Pro. However the unit will only stop after a 2-second soft-stop. The soft-stop is preset to protect the compressor. On-load/off-load Descriptions of the CONTINUOUS OPERATION and AUTOMATIC OPERATION modes can be found in section 3.1.1. -
Page 10: Maintenance
(see section 2.7). Note If there is a maintenance interval at +200h (hours), the The total and load hours are lost if the HYDROVANE Pro compressor is not automatically shut down. The is replaced. MAINTENANCE DUE message appears on the display. -
Page 11: Additional Functions
You can choose from two operating modes: RS485-ADDRESS AUTOMATIC OPERATION is the most economical of The HYDROVANE Pro has a serial RS485 interface. This interface uses the ModBus RTU protocol. your compressor's operating modes. If there is no system demand, the compressor is shut down after the ModBus interfaces and drivers are available from many RUN-ON TIME. -
Page 12: Unlimited Autom. Re-Start After Power Loss
3.0 Additional Functions You can also program a start-up delay of 1 – 60 seconds. c) Fault has occurred due to the emergency stop button This is set in the START-UP DELAY menu item and being pressed. ensures a staggered start-up if the installation features d) Fault occurred at 100 running hours. -
Page 13: Pressure Changeover Setting
3.0 Additional Functions c) Switch-in point. 3.3.2 Pressure changeover setting d) Switch-out point Go to the [TIMERCONTROL] sub-menu. Use the If there are no days of the week selected in the key to select between various timer units. The timer units of switching unit line, the switching unit is not active. -
Page 14: Limit Values] Sub-Menu
This is your unit's operating pressure. This is also stamped on the compressor's rating plate. The HYDROVANE Pro has programmable inputs, some are already assigned (programmed) when supplied. Inputs b) As protection, the compressor only starts up when... -
Page 15: Outputs
The maximum connected loads for the programmable range is applicable. outputs (relay contacts) are 4,5A / 240V. TIMER The HYDROVANE Pro has programmable outputs, The output (relay) is activated when the compressor is some are already assigned (programmed) when switched on by the internal timer. -
Page 16: Locking / Unlocking Code
The display then automatically jumps back to where it started from. Replacing the HYDROVANE Pro Once a new HYDROVANE Pro has been fitted, switch the isolator back on. One of the following now appears on the display with either the 6.0 BAR or KEB 400V flashing: *** Hydrovane *** SETUP PRESSURE: 6.0 BAR... -
Page 17: Remote Control
In this operating mode, the compressor may start 3.8.2 Enabling on-load operation automatically at any time. The HYDROVANE Pro controller allows the operator to Attention switch the compressor into off-load from a remote point Only potential-free contacts may be connected to through the connection of a potential-free contact. -
Page 18: On-Load/Off-Load Remote Control
If input 1 is activated, the unit can only be switched into on- load or off-load by remote control. Both pressure ranges The HYDROVANE Pro control system allows the and time control mode are interrupted (decoupled). If input operator to switch the compressor into on-load or off- 2 is now activated, the compressor is in on-load. -
Page 19: Enabling On-Load Operation
(X10 and X12). If the enable is not issued, the compressor can only be switched on and off on the HYDROVANE Pro. INPUT X: OPERATE_B1... -
Page 21: Error Rectification
Table of faults / warnings Warnings The next pages contain fault tables for the HYDROVANE Pro, possible causes of faults and suggestions on how to Warning messages are shown in the 3rd display row. The rectify them. red light signal on the HYDROVANE Pro flashes slowly. - Page 22 4.0 Error Rectification [Indication] / Problem Possible cause Remedy FAULT POWER LOSS Power loss Find cause Voltage dip Find cause Cabling damaged Check, repair if necessary Loose terminals Check that all connecting terminals and plugs are tight, retighten if necessary FAULT EM-STOP Emergency stop is being/has been activated Unlock...
- Page 23 There is an external dryer error Check dryer FAULT DRYER FAULT There is an external dryer error Check dryer FAULT HYDROVANE HYDROVANE Pro hardware error Replace HYDROVANE Pro electronics Wrong date and time setting WARNING TIMER The real timer must be reset (see Section 1.6).
- Page 24 Notify Hydrovane Service Engineer. FAULT SPEED LOW Oil level too low. Check. WRONG SERIAL NUMBER The Hydrovane Pro has detected a VSD that Select the appropriate HV MODEL to has not been programmed program the VSD WRONG VSD MODEL Select the correct HV MODEL...
- Page 26 No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise without the prior written permission of the Engineering Department, Gardner Denver Ltd. Gardner Denver Ltd hydrovane USA Claybrook Drive 1301 North Euclid Avenue Washford Industrial Estate...
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