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Summary of Contents for VELOSSA TECH BIG MOUTH LIT KIT
- Page 1 2013-2017 Hyundai Veloster Turbo BIG MOUTH “LIT KIT” Ram Air Installation Guide...
- Page 2 Kit Contents (Full Kit) Please review this document before attempting installation. You will need basic hand tools and 2 hours of installation time. Kit Contents M6 x 25mm Cap Screw M6 lock nut M6 large washers Diode Dynamics RGBW Controller Positive Cable w/ In-Line Fuse Power Cable w/ Pigtail Connector Switch...
- Page 3 Positive Cable w/ In-Line Fuse Power Cable w/ Pigtail Connector Switch Switch Ground Cable w/Crimped Connector 8" Zip Ties Cable Clips If you already own the Velossa Tech Veloster Turbo BIG MOUTH, skip to slide XX to see install and wiring instructions.
- Page 4 Stock Components Removal It is best to google “how to remove bumper” for your particular trim, after the bumper is removed, you will see the following.
- Page 5 Install the LIT BIG MOUTH Flare SKIP THIS SLIDE IF YOU PURCHASED A FULL LIT KIT Attach the supplied cable clip to your BIG MOUTH as shown. Fasten the cable and provide enough slack to not strain the cable. If you purchased a LIT flare-only and already have a Gen 4 BIG MOUTH.
- Page 6 BIG MOUTH Installation Remove the OEM bolt located here. Keep the metal tab in place, the bolt will be replaced with the M6 bolt found in the kit. Remove the bolt, keep bracket.
- Page 7 BIG MOUTH Installation Fasten the M6 bolt with washer through this mounting point on the BIG MOUTH, the mounting point goes OVER the OEM bracket. Ensure the top of edge of the BIG MOUTH sits parallel to the cowl edge shown here.
- Page 8 Big Mouth Installation Use the passenger side mounting hole on the BIG MOUTH to mark the hole for drilling through the sheet metal. Ensure the drill bit is centered in the hole, ensure the drill bit does not walk (start with a small bit for a pilot hole). Final hole should be ¼” or 5/16” (a bigger hole will allow for level adjustability of the BIG MOUTH if required).
- Page 9 Big Mouth Installation Install the second bolt from the back side of the sheet metal, there is an opening and clearance for the Allen key. Fasten with washer and nut on both sides, do not over-torque, hand tight is acceptable.
- Page 10 Big Mouth Wiring Begin by snaking the LED wire that is clipped to the side of the BIG MOUTH, as shown. Snake it through behind the headlight, there is a gap.
- Page 11 Big Mouth Wiring Mount the controller on top of this black box. Use the supplied double sided tape. Clean the surface with a clean cloth prior, and press firmly in place as shown. Plug in the LED cable into one of the four ports, it does not matter which one.
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Page 12: Wiring Harness
Wiring Harness Positive wire (+) Power terminal (+) In-line fuse Toggle switch Crimped connectors Switch ground wire Power connector Ground terminal (-) Ground wire (-) Crimped connector... - Page 13 Wiring Harness Schematic Gold terminal can be grounded using the Switch (leave on) wire shown below to allow switch LED to light up when in use. Crimped connector to switch terminal (+) Crimped connector to 12V Power switch terminal (A) Terminal (+) Fuse Power connector...
- Page 14 Big Mouth Wiring Use the wiring diagram and zip ties to wire the system up as shown. Ground the two black wires as shown. Plug in the grey main power connector and install the blade connectors to the main power switch.
- Page 15 Trimming Use this trimming template to trim the OEM bumper cover. Place the template as shown, measure 4 inches from this edge and line up the line with the corner in the shroud. You can use tape to hold it down for marking. Line up the template edge Measure 4 inches just below this edge.
- Page 16 Trimming If a new template is needed, print this sheet on standard paper and cut it out. Ensure the printer settings DO NOT scale the sheet as this will affect the accuracy of the template dimensions.
- Page 17 Trimming After marking around the template, cut the cover using a cut-off wheel or router bit. There is another plastic shroud underneath the top cover, it is shown in the next slide. You will need to cut through it as well. See next slide.
- Page 18 Trimming The second shroud is shown below, after cutting from the top side of the bumper cover, you should see cut marks on the shroud. Remove the shroud and continue cutting it. Cut these 2 bumps, and ensure this shroud is cut all the way through, there cannot be any binding against the BIG MOUTH!
- Page 19 Trimming Trim bosses that interfere with the BIG MOUTH. This boss must be trimmed.
- Page 20 Trimming After trimming the cover/shroud, fasten the shroud back underneath the bumper cover. The bumper cover should seat back properly with no serious binding, if not, go back and continue to trim ribs/bosses until the BIG MOUTH and cover are not binding. Trim liberally to ensure no stress on the BIG MOUTH.
- Page 21 Trimming Final trimming should look like this. Remove ribs, bumps and bosses. Using sandpaper can finish the edges for a clean look.
- Page 22 Big Mouth Adjustment Before fastening the bumper back on the car permanently, inspect the levelness of the BIG MOUTH, use the oversized hole that was drilled as an adjustment method.
- Page 23 Final Assembly Review Review the install and make sure nothing is binding or causing any preload on any parts, once fitment is confirmed, ensure that screws are tight and that your hood can close properly. It is OK to remove material all the way up to this edge if more clearance is needed.
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Page 24: Phone App
Phone App Download the Diode Dynamics app and connect via Bluetooth. How to connect to the app: 1. After installing the app from the app store, open the app on your device. 2. Cycle the power to the Bluetooth controller by unplugging it and plugging it back in or flick the power switch and wait a few seconds, then turn it back on.
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