hopf FG8101G01 Technical Documentation Manual
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hopf FG8101G01 Technical Documentation Manual

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FG8101G01
Technical Documentation

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Summary of Contents for hopf FG8101G01

  • Page 1 ■ Because every fraction of a second counts FG8101G01 Technical Documentation...

  • Page 2: Table Of Contents

    6.3 MC - Management Controller Board ......... 13 6.4 TDC - Time Domain Controller Board ........13 6.5 SP - Service Provider ..............13 6.6 Minimal configuration of a FG8101G01........14 6.7 Front cover ................14 6.7.1 LEDs ..................... 15 6.7.2 Button ....................
  • Page 3 FG8101G01 Technical Documentation 8 Connection of the supply and data lines ....... 19 9 Extension boards ............20 9.1 Mounting of extension boards ........... 20 9.2 Dismounting of extension boards ..........22 9.3 Supported extension boards ............. 23 9.3.1 FG8901P01 - PSU 85-264VAC / 125-250VDC ........23 9.3.1.1 Connection ....................
  • Page 4 FG8101G01 Technical Documentation 10 Commissioning ............38 11 Maintenance ............... 39 12 Troubleshooting ............39 12.1 Procedure ................39 13 Repair ................. 40 13.1 Fan replacement ..............41 14 Technical Specifications ..........44 Page 4 of 49 Version: 01.02; Date: 18.11.2022...

  • Page 5: List Of Figures

    FG8101G01 Technical Documentation 2 List of Figures Figure 1 ................................ 12 Figure 2 ................................ 14 Figure 3 ................................ 18 Figure 4 ................................ 20 Figure 5 ................................ 20 Figure 6 ................................ 21 Figure 7 ................................ 23 Figure 8 ................................ 25 Figure 9 ................................ 27 Figure 10 ..............................

  • Page 6: Preliminary Remarks

    Technical Documentation 4 Preliminary Remarks This document describes the functions, operation, mounting and commissioning of the FG8101G01 product, as well as the hot-plug extension boards that can be used. WARNING Read the instructions completely. This will help you to avoid hazards and errors.

  • Page 7: Conformity Data

    FG8101G01 Technical Documentation 4.1 Conformity data CE conformity This device complies with the requirements of the EU Directives 2014/30/EU "Electromagnetic Compatibility" and 2014/35/EU "Low Voltage Directive". For this purpose, the device bears the CE marking (CE = Communautés Européennes = European Communities).

  • Page 8: Signal Words For Warnings

    FG8101G01 Technical Documentation 4.2 Signal words for warnings This document is not a complete list of all safety measures required for operation of the product. However, it does contain information that you must observe for your personal safety and to prevent damage to property. The instructions are presented as follows,...

  • Page 9: Safety Instructions

    FG8101G01 Technical Documentation 5 Safety instructions Note The product information is intended exclusively for qualified electricians. This document is not a complete list of all safety measures required for operation of the product. However, it does contain information that you must observe for your personal safety and to avoid damage to property.

  • Page 10: Intended Use

    FG8101G01 Technical Documentation 5.1 Intended Use The equipment may only be operated under the ambient conditions described in this document. Correct and safe operation of the product requires the following:  A proper transport  Proper storage, installation and assembly ...

  • Page 11: Device Description

    FG8101G01 and the rest of the extension boards with a highly accurate time signal  Service Provider (SP for short): process the time signals provided by the TDCs and...

  • Page 12: Extension Board Positions

    6.1 Extension board positions Figure 1 Figure 1 shows the rear panel of the FG8101G01, with labels for the individual positions for extension boards from POS1 to POS8. The following table lists the functionalities that are supported on the individual positions:...

  • Page 13: Psu - Power Supply Unit

    Up to 2 PSUs are supported in FG8101G01. A PSU converts the voltage on its supply voltage input connector(s) to the device internal supply voltage. If two PSUs are operated in one FG8101G01, then a 1 out of 2 redundancy is obtained. 6.3 MC - Management Controller Board In FG8101G01 one MC is supported.

  • Page 14: Minimal Configuration Of A Fg8101G01

    FG8101G01. If the extension board with MC functionality is pulled out of the FG8101G01 or fails due to a defect, then the time output of the extension boards with SP functionality is not affected as long as one extension board with PSU and one with TDC functionality are still operated in the FG8101G01.

  • Page 15: Leds

    6.7.1 LEDs The LEDs show the current status of the FG8101G01. If only the red LED is on, then there is an error in the FG8101G01 or at an extension board. If only the yellow LED is on, then there is a warning in the FG8101G01 or on an extension board, but no error.
  • Page 16 FG8101G01 Technical Documentation In the first 6 seconds after a reboot of the FG8101G01 a display test is performed, where the backlight of the display is switched on and off and each of the 40x2 blocks of the display is shown alternately empty and full.
  • Page 17 It will always change to the next position number and from the POS8 screen it will change to the FG8101G01 screen. If the button on the FG8101G01 screen is pressed within 30 seconds, the system changes to the TDC screen, otherwise to the IDLE state.

  • Page 18: System Mounting Fg8101G01

    Fire protection must be ensured in the installed state.  Insert the FG8101G01 into the 19" control cabinet and screw it tight to the front retaining brackets with 4 screws.  FG8101G01 must be connected to at least one of the two grounding screws for potential equalization (the positions of the grounding screws are shown in Figure 3).

  • Page 19: Connection Of The Supply And Data Lines

    Technical Documentation 8 Connection of the supply and data lines The FG8101G01 time reference system is designed for operation on hazardous voltages. WARNING Failure to follow the safety instructions in this manual can result in serious personal injury and property damage.

  • Page 20: Extension Boards

    FG8101G01. Figure 4 Figure 4 shows a FG8101G01 with the blind covers of POS1 and POS2 removed. Then the extension board must be inserted into the desired position. For POS2 to POS4 and POS6 to POS8, the circuit board of the extension board must be...
  • Page 21 For POS1 and POS 5, the board must be placed on the guides of the isolation plate and then inserted into FG8101G01 (in Figure 6, the guides of the isolation plate on which the board must be placed are marked).

  • Page 22: Dismounting Of Extension Boards

    FG8101G01 Technical Documentation 9.2 Dismounting of extension boards To remove an extension board from the FG8101G01, all cables must first be disconnected from the corresponding extension board. CAUTION Disconnect cable from extension board All cables must be disconnected from an extension board before disassembling it, otherwise an electric shock or a defect of the extension board may occur.

  • Page 23: Supported Extension Boards

    FG8101G01 Technical Documentation 9.3 Supported extension boards Different extension boards are supported by the FG8101G01. 9.3.1 FG8901P01 - PSU 85-264VAC / 125-250VDC Figure 7 FG8901P01 is an extension board with PSU functionality. It has a connector via which the supply voltage can be connected to this board.

  • Page 24: Status Leds Of Extension Boards

    FG8101G01 Technical Documentation Note Provisions of IEC 62368-1 Assembly and disassembly of the supply line to the plug is only permitted in a de-energized state (e.g. by the primary-side line protection). The supply lines must be adequately fused and dimensioned.

  • Page 25: Fg8901P02 - Psu 18-36Vdc

    FG8101G01 Technical Documentation 9.3.2 FG8901P02 - PSU 18-36VDC Figure 8 FG8901P02 is an extension board with PSU functionality. It has two connectors for a redundant supply voltage feed. DANGER The device is operated with dangerous voltages. a) Disconnect all necessary live supply lines / plugs before working on the device.

  • Page 26: Status Leds Of Extension Boards

    FG8101G01 Technical Documentation Note Provisions of IEC 62368-1 Assembly and disassembly of the supply line to the plug is only permitted in a de-energized state (e.g. by the primary-side line protection). The supply lines must be adequately fused and dimensioned.

  • Page 27: Fg8901P03 - Psu 36-76Vdc

    FG8101G01 Technical Documentation 9.3.3 FG8901P03 - PSU 36-76VDC Figure 9 FG8901P03 is an extension board with PSU functionality. It has two connectors for a redundant supply voltage feed. DANGER The device is operated with dangerous voltages. a) Disconnect all necessary live supply lines / plugs before working on the device.

  • Page 28: Status Leds Of Extension Boards

    FG8101G01 Technical Documentation Note Provisions of IEC 62368-1 Assembly and disassembly of the supply line to the plug is only permitted in a de-energized state (e.g. by the primary-side line protection). The supply lines must be adequately fused and dimensioned.

  • Page 29: Fg8901P04 - Psu 60-160Vdc

    FG8101G01 Technical Documentation 9.3.4 FG8901P04 - PSU 60-160VDC Figure 10 FG8901P04 is an extension board with PSU functionality. It has two connectors for a redundant supply voltage feed. DANGER The device is operated with dangerous voltages. d) Disconnect all necessary live supply lines / plugs before working on the device.

  • Page 30: Status Leds Of Extension Boards

    FG8101G01 Technical Documentation Note Provisions of IEC 62368-1 Assembly and disassembly of the supply line to the plug is only permitted in a de-energized state (e.g. by the primary-side line protection). The supply lines must be adequately fused and dimensioned.

  • Page 31: Fg8702G01 - Mc, Tdc Und Sp Functionality

    In addition, this extension board has two network interfaces which are used for the management of the FG8101G01 when using the MC functionality and can provide network time protocols for the SP functionality. General Typical: 40 seconds...

  • Page 32: Status Leds Of Extension Boards

    FG8101G01 Technical Documentation 9.3.5.1 Status LEDs of extension boards All extension boards are equipped with status LEDs on their front panels. These are used for quick identification of the operating status of the respective board on the system. The exact functional description can be found on the respective extension board.

  • Page 33: Fg8702G02 - Mc, Tdc Und Sp Functionality

    In addition, this extension board has two network interfaces which are used for the management of the FG8101G01 when using the MC functionality and can provide network time protocols for the SP functionality. General Typical: 40 seconds...

  • Page 34: Status Leds Of Extension Boards

    FG8101G01 Technical Documentation 9.3.6.1 Status LEDs of extension boards All extension boards are equipped with status LEDs on their front panels. These are used for quick identification of the operating status of the respective board on the system. The exact functional description can be found on the respective extension board.

  • Page 35: Fg8702G03 - Mc, Tdc Und Sp Functionality

    In addition, this extension board has two network interfaces which are used for the management of the FG8101G01 when using the MC functionality and can provide network time protocols for the SP functionality. General Typical: 40 seconds...

  • Page 36: Status Leds Of Extension Boards

    FG8101G01 Technical Documentation 9.3.7.1 Status LEDs of extension boards All extension boards are equipped with status LEDs on their front panels. These are used for quick identification of the operating status of the respective board on the system. The exact functional description can be found on the respective extension board.

  • Page 37: Fg8801N02 - Sp Functionality

    9.3.8 FG8801N02 - SP functionality Figure 14 FG8801N02 is an extension board with SP functionality. This extension board takes the time provided by one or two TDCs in the FG8101G01 and places it at the network interfaces available through network timing protocols.

  • Page 38: Commissioning

    Technical Documentation 10 Commissioning To put the FG8101G01 into operation, the following steps must be carried out:  Mount FG8101G01 as described in chapter 7 System mounting FG8101G01  Mount the extension boards into the FG8101G01 as described in chapter 9.1 Mounting of extension boards (the minimum configuration described in chapter...

  • Page 39: Maintenance

    FG8101G01 Technical Documentation 11 Maintenance No special maintenance is required for the FG8101G01 system. If you detect a malfunction, follow the instructions in the corresponding chapters for hopf troubleshooting or contact the Elektronik GmbH -Support. 12 Troubleshooting 12.1 Procedure hopf...

  • Page 40: Repair

    FG8101G01 Technical Documentation 13 Repair Apart from the extension boards only fans at the FG8101G01 may be exchanged outside hopf a factory of the company Elektronik GmbH. Limit work on the hardware to the necessary extent. Note Have defective extension boards replaced only by trained persons.

  • Page 41: Fan Replacement

    FG8101G01 from the control cabinet, otherwise the FG8101G01 or the extension boards may suffer an electric shock or become defective. Then the five screws with which the cover of the FG8101G01 is mounted must be removed (see Figure 15). Figure 15 Page 41 of 49 Version: 01.02;...
  • Page 42 FG8101G01 Technical Documentation Then the lid of the FG8101G01 must be lifted and placed in front of the front panel of the FG8101G01 so that the inside of the lid is facing up (see Figure 16). WARNING Cover grounding cable The cover must be lifted carefully, as it is connected to the rest of the housing by a grounding cable.
  • Page 43 Figure 17 After that, a new fan can be plugged into the FG8101G01, the cable can be led through the cable guide and plugged in and the cable guide can be closed.

  • Page 44: Technical Specifications

    FG8101G01 Technical Documentation 14 Technical Specifications M echan ic a l Dat a Ho us in g 19- i nc h 1U s ubr ac k ac c or d i n g to I E C 6 02 9 7 - 3- 1 0 0...
  • Page 45 FG8101G01 Technical Documentation Env i ro nm ent al Co ndi t ion s O p era t in g T em p era tu r e - 40 °C t o + 7 0 °C ( - 40 °F t o + 15 8 °F ) ac c o r d i ng t o...
  • Page 46 FG8101G01 Technical Documentation E xte ns ion C a rd D ep e ndent Sp e cif ic at ion s FG 8 90 1 P 01 In p ut V o lt a g e: 85- 2 6 4V A C...
  • Page 47 FG8101G01 Technical Documentation NT P T im es tam p Ac c ur ac y t yp . < 3 0µs Re li ab il it y MT BF 1. 1 00 .0 0 0h FG 8 70 2G 0 2...
  • Page 48 FG8101G01 Technical Documentation PT P T im es tam p Ac c ur ac y t yp . < 5 0ns t o s ys t em i nt er na l PP S Re li ab il it y MT BF 1.
  • Page 49 FG8101G01 Technical Documentation  G en e ra l st and a rd s an d p roto co ls RFC 3418 Management Information Base (MIB) for the Simple Network Management Protocol (SNMP)  IEEE 802.1Q VL A Ns ...

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