Topcon SL-D Series Repair Manual
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Topcon SL-D Series Repair Manual

Topcon SL-D Series Repair Manual

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REPAIR MANUAL
ISSUED............... AUG. 2003
REVISED ............
PHOTOGRAPHING DEVICE
SL-D
SERIES
TOPCON CORPORATION
P-SLD_OPTION-0-0308-14

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Summary of Contents for Topcon SL-D Series

  • Page 1 REPAIR MANUAL ISSUED....AUG. 2003 REVISED .... PHOTOGRAPHING DEVICE SL-D SERIES TOPCON CORPORATION P-SLD_OPTION-0-0308-14...

  • Page 2: Table Of Contents

    CONTENTS Page 1. INTRODUCTION ...........................1 1-1 Features..............................1 1-2 Target Users of This Manual........................1 1-3 How to Use This Manual and Precautions....................1 1-3-1 Precautions for repair ........................1 1-3-2 Repair procedure ..........................2 1-4 Part Names and Functions ........................3 1-5 Names of Optical Parts and Functions......................5 1-6 Electric System Wiring Diagram ......................7 1-6-1 Power supply electric system wiring diagram (FD-21) ..............7 1-6-2 Main unit electric system wiring diagram..................8...

  • Page 3: Introduction

    • There are five types of camera (TV camera) to take a photograph: Nikon D1, Fuji S1 Pro or S2 Pro, JVC KY-F70, SONY DXC-390 and Topcon DC-1. The user can select a camera. The above are main features which are different from the photographing device used with the SL-7F/7E, 8Z.

  • Page 4: Repair Procedure

    1-3-2 Repair procedure Follow the procedures described in the flow chart below. Trouble has occurred. Understand the trouble and its cause. Repair is necessary. Repair Inspection Normal Makeup Packing − 2 − P-SLD_OPTION-0-0308-14...

  • Page 5: Part Names And Functions

    1-4 Part Names and Functions • SL-D7 Photographic button Control lever Slit lamp • Photographic power supply Connector insertion port Xenon cord Light volume switching lever Power switch Light volume indicator IMAGEnet connecting connector Slit lamp connecting connector AC inlet Illustration of connector insertion port −...
  • Page 6 Recommended camera Camera attachment Nikon D1 series Camera attachment SR-52 Fuji S1 Pro or S2 Pro Camera attachment SR-53 JVC KY-F70 TV relay lens TL-54 SONY DXC-390 TV relay lens TL-55 Topcon DC-1 Built-in type photographic unit − 4 − P-SLD_OPTION-0-0308-14...

  • Page 7: Names Of Optical Parts And Functions

    1-5 Names of Optical Parts and Functions Camera mount reference surface Filament position Xenon position TL-55 Slit position TL-54 Film position SR-52 SR-53 DC-1 − 5 − P-SLD_OPTION-0-0308-14...
  • Page 8 Names of optical units Operation Condenser lens Condensing/positioning is to be made for main bulb filament. Quick return mirror Reflects the observed image and switches it to the camera side. Photographic lens Lens for projecting the observed image Focusing of the observed image Reflection mirror Used to reflect the observed image.

  • Page 9: Electric System Wiring Diagram

    1-6 Electric System Wiring Diagram 1-6-1 Power supply electric system wiring diagram (FD-21) EHR-12 EHR-12 B12B-EH SW3 S22B1109D AWG26 YEL CN21 CN20 AWG26 YEL CN21 CN20 AWG26 YEL CN21 CN20 AWG26 YEL CN21 CN20 EHR-2 AWG26 YEL INNTERLOCK CN21 CN20 AWG26 YEL CN21 CN20...

  • Page 10: Main Unit Electric System Wiring Diagram

    1-6-2 Main unit electric system wiring diagram (1) SL-D7+SR-52+Nikon D1+FD-21 (IMAGEnet is connected) SL-D Base unit R/L detection J・S SW SL-D CABLE2 (4479072000) SL-D CABLE1 (4479071000) JSTICK IN R/L IN NIKON D1 CORD FD-21 (4469186200) (Xe power supply) SL-D CABLE4 (4479074000) J18 P18 BF1011...

  • Page 11: D7+Sr-52+Nikon D1+Fd-21 (Stand Alone Is Connected)

    (2) SL-D7+SR-52+Nikon D1+FD-21 (STAND ALONE is connected) SL-D Base unit R/L detection J・S SW SL-D CABLE2 (4479072000) SL-D CABLE1 (4479071000) JSTICK IN R/L IN In the case of NIKON D1X STAND ALONE NIKON D1 CORD FD-21 (4469186200) (Xe power supply) SL-D CABLE3 J18 P18 (4479073000)

  • Page 12: D7+Sr-53+Fuji S1Pro Or S2 Pro+Fd-21 (Imagenet Is Connected)

    (3) SL-D7+SR-53+Fuji S1Pro or S2 Pro+FD-21 (IMAGEnet is connected) SL-D Base unit J・S SW R/L detection SL-D CABLE2 (4479072000) SL-D CABLE1 (4479071000) JSTICK IN R/L IN FD-21 (Xe power supply) SL-D CABLE5 (4479075000) SYNC Fuji S1 Pro or S2 Pro SR-53 TV relay lens for single-lens reflex (BS)

  • Page 13: D7+Tl-54+Jvc Ky-F70Bu+Fd-21 (Imagenet Is Connected)

    (4) SL-D7+TL-54+JVC KY-F70BU+FD-21 (IMAGEnet is connected) SL-D Base unit J・S SW R/L detection SL-D CABLE2 (4479072000) SL-D CABLE1 (4479071000) JSTICK IN R/L IN FD-21 (Xe power supply) KYF-70Bu TL-54 IMAGEnet TV relay lens for 1/2 CABLE VS200-SP (4451027000) − 11 − P-SLD_OPTION-0-0308-14...

  • Page 14: D7+Dc-1+Fd-21 (Imagenet Is Connected)

    (5) SL-D7+DC-1+FD-21 (IMAGEnet is connected) SL-D Base unit J・S SW R/L detection SL-D CABLE2 SL-D CABLE1 (4477072000) (4477071000) JSTICK IN R/L IN DC-1 BATTERY UNIT (4479388000) Connected to J3 of PS power supply (12V 1A) FD-21 (＋) (−) KEYBOARD (Xe power supply) (4479372000) POWER UNIT (4479371000)

  • Page 15: D7+Dc-1(Imagenet Is Connected)

    (6) SL-D7+DC-1(IMAGEnet is connected) SL-D Base unit J・S SW R/L detection SL- D CABLE1 (4477071000) DC-1 BATTERY UNIT (4479388000) Connected to J3 of PS power supply (12V 1A) (＋) DC-1 IF CABLE (−) (4479388000) KEYBOARD POWER UNIT DC-1 POWER CABLE (4479382000) P-MAIN1 CABLE (4479386000)

  • Page 16: Repair Works

    2. REPAIR WORKS 2-1 Inspection Adjustment and Tools and tool Unit Item Checking method and judgment repair methods Project the φ 0.2 aperture on the test SR-52 (1) Shift of screen Positioning of Focus position- center bar and measure with the focus optical axis for ing tool positioning tool.

  • Page 17: Adjustments

    2-2 Adjustments * Before carrying out adjustment, if the screw lock has been applied to any screw, dissolve it using Isoamyl acetate. 2-2-1 SR-52 Illustration Procedure (1) Focusing × The photographic focal point is poor and pho- tographs are not clear. Attach SR-52 to the main unit, turn the magni- fication drum to 16×...
  • Page 18 Illustration Procedure If the focus is off, remove the rubber cap, loosen the hexagonal screw, and move the tool up and down to where the focus is best. After adjusting the position, apply the screw lock and attach the rubber cap. Project the φ...
  • Page 19 Illustration Procedure (2) Positioning of optical axis The photographic image is off in relation to the × observed image. Attach SR-52 to the main unit, turn the magni- fication drum to 16× and project the φ 0.2 aper- ture on the test bar. Remove the aperture frame (45520 1112).
  • Page 20 Illustration Procedure When the optical axis is shifted by 1mm or more in the right-and-left direction: Loosen the 3 screws CR2×4S and move the one CR2×4S:3 pcs. side of the mirror holder (1011) up and down for adjustment. After adjusting accuracy, tighten the 3 screws CR2×4S securely and apply the screw lock.
  • Page 21 Illustration Procedure After adjusting accuracy, tighten 1N2.6 securely and apply the screw lock. φ0.2 aperture Scale line Adjust 1 piece U2.6×6S and bring the optical axis to the center. − 19 − P-SLD_OPTION-0-0308-14...

  • Page 22: Sr-53

    2-2-2 SR-53 Illustration Procedure (1) Focusing The photographic focal point is poor and pho- × tographs are not clear. Attach SR-53 to the main unit, turn the magni- φ fication drum to 16× and project the 10 aper- ture on the test bar. Attach the focus positioning tool to the camera SR-53 mount unit.
  • Page 23 Illustration Procedure If the focus is off, remove the rubber cap, loosen the hexagonal screw, and move the tool up and down to where the focus is best. After adjusting the position, apply the screw lock and attach the rubber cap. Hexagonal screw φ...
  • Page 24 Illustration Disassembly procedure (2) Positioning of optical axis The photographic image is off in relation to the × observed image. Attach SR-53 to the main unit, turn the magni- φ fication drum to 16× and project the 0.2 aper- ture on the test bar. Remove the aperture frame (45520 1112).
  • Page 25 Illustration Procedure When the optical axis is shifted by 1mm or more in the right-and-left direction: CR3×12S Make adjustment with the 3 push screws (6SU3×6S) and the 3 pull screws (CR3×12S). After adjusting accuracy, apply the screw lock to the 6 screws. 6SU3×6S Scale line φ...

  • Page 26: Order Of Repairs

    2. Special tools are necessary for repair. • Focus positioning tool When this tool is necessary for repair owing to unavoidable circumstances, please order it from Topcon. 3. Before loosening screws, use Isoamyl acetate to dissolve the screw lock that has been applied to the screws.

  • Page 27: Disassembly And Assembly Procedure

    2-3-1 SR-52 Disassembly and assembly procedure Illustration Disassembly procedure (1) Removal of cover Remove the 3 screws CR3×8S SUS and then remove the cover (1004). (2) Removal of the quick return mirror holder unit Remove the cover (1004). Remove the E ring. Cover (1004) Remove the connecting plate (1017) from the shaft.

  • Page 28: Trouble Shooting (Photographic Unit)

    2-3-2 Trouble shooting (Photographic unit) Symptom Cause Treatment Tools Reference page • The quick return • Focus posi- Shifting of screen Take a proper SR-52 (P.17) center mirror is incor- measure for each tioning tool SR-53 (P.22) rectly positioned. unit. Refer to the •...

  • Page 29: Trouble Shooting (Photographic Power Supply)

    2-3-3 Trouble shooting (Photographic power supply) When the power switch is turned on, Inspection 1 The power switch does not light. does it light? When the light volume switching lever is turned It must be repaired in factory. on the operation panel, does the light volume indicator light?
  • Page 30 Inspection 1 Checking order Contents of check The power switch does not light. Has the fuse Replace the fuse blown out? It must be repaired in factory. − 28 − P-SLD_OPTION-0-0308-14...
  • Page 31 Contents of check Inspection 2 Checking order The Xenon lamp does not light (sometimes). Is the Xenon The Xenon lamp is faulty. lamp broken? Replace it. Check the wiring (4). Does the Xenon Normal lamp light? Is the photographic Check the wiring (4). unit normal? Does it light? Normal...
  • Page 32 Inspection 2 Checking order Contents of check The joystick switch is faulty. Is the joystick Replace it. switch normal? Check the wiring (9). Does it light? Normal It must be repaired in factory. − 30 − P-SLD_OPTION-0-0308-14...
  • Page 33 Inspection 3 Checking order Contents of check The quick mirror does not operate normally. The joystick switch is faulty. Is the joystick Replace it. switch normal? Check the wiring (9). Is the quick Normal mirror normal? SR-52 must be repaired in factory.
  • Page 34 Inspection 4 Checking order Contents of check The commercial camera does not operate normally. Is the commercial The commercial camera is faulty. camera broken? Replace it. Check the connection. Refer to the assembly instruction manual. Does the commercial camera Normal operate normally? The joystick switch is faulty.

  • Page 35: Wiring Check

    2-3-4 Wiring check This section describes the special checks that are required when the problem is diagnosed as "Check the wir- ing" in the flowchart of "2-3-3 Trouble shooting (photographic power supply)". The number in parentheses for the "Check the wiring" in "2-3-3 Trouble shooting (photographic power supply)" corresponds to "No." in the following table.

  • Page 36: Electric Parts Arrangement

    2-3-5 Electric parts arrangement (1) FD-21 Fuse (2) SR-52 Connector Connector (3) Xenon lamp − 34 − P-SLD_OPTION-0-0308-14...

  • Page 37: Electric Parts Number Table

    2-3-6 Electric parts number table Part name Symbol Order No. Rating Remarks Fuse F1, F2 44790 5501 5TT10 Bell Fuse Quick mirror solenoid SOL1 44790 1023 Connector 44642 31520 HR-12-10R-5SD Hirose Connector 44691 15050 R03-RB5F Tajimi Xenon lamp Xe, LAMP 40365 40000 −...

  • Page 38: Repair Tool List

    2-4 Repair Tool List 2-4-1 Special repair tool list Tool Performance/ Name Illustration Application Remarks Accuracy • Focusing Focus position- Distance between • Positioning of ing tool calibrations (0.1mm) for SR- optical axis 52/53 • Focusing Diopter tele- Observation mag- scope nification (3.4×) 2-4-2 General repair tool list...
  • Page 39 Topcon House,Kennet Side,Bone Lane,Newbury,Berkshire RG14 5PX United Kingdom Phone:01635-551120 Fax:01635-551170 TOPCON SOUTH ASIA PTE.LTD. Blk 192 Pandan Loop, #07-01 Pantech Industrial Complex, SINGAPORE 128381 Phone:62780222 Fax:62733540 www.topcon.com.sg TOPCON INSTRUMENTS ( MALAYSIA ) SDN.BHD. Excella Business Park Block C,Ground & 1st Floor,Jalan Ampang Putra,Taman Ampang Hillir, 55100 Kuala Lumpur,MALAYSIA Phone:03-42701068 Fax:03-42704508 TOPCON INSTRUMENTS ( THAILAND ) CO.,LTD.

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